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Technical content
Datasheet sections
- 1.1 OVERVIEW
- 1.2 FEATURES
- 1.3 MECHANICAL SPECIFICATIONS
- 2.1 ABSOLUTE RATINGS OF ENVIRONMENT
- 2.2 ABSOLUTE RATINGS OF ENVIRONMENT (OPEN CELL)
- 2.3 ELECTRICAL ABSOLUTE RATINGS
- 2.3.1 TFT LCD MODULE
- 3.1 TFT LCD OPEN CELL
- 4.1 TFT LCD OPEN CELL INPUT
- 4.2 LVDS INTERFACE
- 4.3 COLOR DATA INPUT ASSIGNMENT
- 4.4 FLICKER (Vcom) ADJUSTMENT
- 5.1 INPUT SIGNAL TIMING SPECIFICATIONS
- 5.2 INTRA INTERFACE SIGNAL TIMING SPECIFICATIONS
- 5.2.1 Mini-LVDS Characteristics
- 5.3 POWER ON/OFF SEQUENCE
- 6.1 TEST CONDITIONS
- 6.2 OPTICAL SPECIFICATIONS
- 7.1 ASSEMBLY AND HANDLING PRECAUTIONS
- 7.2 SAFETY PRECAUTIONS
- 8.1 OPEN CELL LABEL
Version 2.0 1 Date : Jun.06 2016 The copyright belongs to InnoLux. Any unauthorized use is prohibited Revision : C3 Customer : APPROVED BY SIGNATURE Name / Title Note Please return 1 copy for your confirmation with your signature and comments. □ Tentative Specification □ Preliminary Specification ■ Approval Specification MODEL NO.: V400HJ6 SUFFIX: PE1 Approved By Checked By Prepared By Chao-Chun Chung Vita Wu Olivia Yen
Version 2.0 3 Date : Jun.06 2016 The copyright belongs to InnoLux. Any unauthorized use is prohibited
Version 2.0 4 Date : Jun.06 2016 The copyright belongs to InnoLux. Any unauthorized use is prohibited
REVISION HISTORY
Version Date Page(New) Section Description Ver. 2.0 Jun.06,2016 ALL ALL The Approval Specification was firstly issued.
Version 2.0 5 Date : Jun.06 2016 The copyright belongs to InnoLux. Any unauthorized use is prohibited 1. GENERAL DESCRIPTION
1.1 OVERVIEW
V400HJ6-PE1 is a 40” TFT Liquid Crystal Display TV product with driver ICs and 2ch-LVDS interface. This product supports 1920 x 1080 Full HDTV format and can display 16.7M colors (8-bit). The backlight unit is not built in.
1.2 FEATURES
CHARACTERISTICS ITEMS SPECIFICATIONS Pixels [lines] 1920 × 1080 Active Area [mm] 878.112 (H) x 485.352 (V) Pixel Pitch [mm] 0.15245 (H) x 0.4494 (V) Pixel Arrangement RGB Vertical Stripe Weight [g] 1350 Typ. (g) Physical Size [mm] 888.392 x 494.152 × 1.305 Typ. Display Mode Transmissive Mode / Normallly Black Contrast Ratio Typ.5000:1 (Typical value measure by INX’s Module) Glass thickness (Array / CF) [mm] 0.5 / 0.5 Viewing Angle (CR>10) (VA model) (Typical value measured by INX’s module) Color Chromaticity R = (0.659, 0.325) G = (0.280, 0.590) B = (0.138, 0.103) W= (0.309, 0.345) * Please refer to “color chromaticity” in 7.2 Cell Transparency [%] 6% Typ. Please refer to “Transmittance” in 7.2 Polarizer Surface Treatment Anti-Glare coating (Haze 1%) Rotation Function Unachievable Display Orientation Signal input with “INX” RoHs Compliance Back Side X+C Board Front Side INX
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1.3 MECHANICAL SPECIFICATIONS
Item Min. Typ. Max. Unit Note Weight 1282 1350 1418 g - I/F connector mounting position The mounting inclination of the connector makes the screen center within ± 0.5mm as the horizontal. (2) Note (1) Please refer to the attached drawings for more information of front and back outline dimensions. Note (2) Connector mounting position +/- 0.5mm
Version 2.0 7 Date : Jun.06 2016 The copyright belongs to InnoLux. Any unauthorized use is prohibited 2. ABSOLUTE MAXIMUM RATINGS
2.1 ABSOLUTE RATINGS OF ENVIRONMENT
Min. Max. Unit Note Storage Temperature TST -20 +60 ºC (1),(3) Operating Ambient Temperature TOP 0 50 ºC (1), (2), (3) Note (1) Temperature and relative humidity range is shown in the figure below. (a) 90 %RH Max. (Ta 40 ºC).≦ (b) Wet-bulb temperature should be 39 ºC Max. (c) No condensation. Note (2) Thermal management should be considered in final product design to prevent the surface temperature of display area from being over 65ºC. The range of operating temperature may degrade in case of improper thermal management in final product design. Note (3) The rating of environment is base on LCD module. Leave LCD cell alone, this environment condition can’t be guaranteed. Except LCD cell, the customer has to consider the ability of other parts of LCD module and LCD module process.
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2.2 ABSOLUTE RATINGS OF ENVIRONMENT (OPEN CELL)
Recommended Storage Condition: With shipping package. Recommended Storage temperature range: 25±5 ℃ Recommended Storage humidity range: 50±10%RH Recommended Shelf life: a month
2.3 ELECTRICAL ABSOLUTE RATINGS
2.3.1 TFT LCD MODULE
Min. Max. Unit Note Power Supply Voltage VCC -0.3 13.5 V Logic Input Voltage VIN -0.3 3.6 V (1) Component thermal - - 100 ℃ (2) Note (1) Permanent damage to the device may occur if maximum values are exceeded. Function operation should be restricted to the conditions described under Normal Operating Conditions. Note (2) The surface temperature of Source Driver and component on PCB should be controlled under 100 ℃ operating over thermal spec can cause the damage or decrease of lifetime.
Version 2.0 9 Date : Jun.06 2016 The copyright belongs to InnoLux. Any unauthorized use is prohibited 3. ELECTRICAL CHARACTERISTICS
3.1 TFT LCD OPEN CELL
(Ta = 25 ± 2 ºC) Value Parameter Symbol Min. Typ. Max. Unit Note Power Supply Voltage V CC 10.8 12 13.2 V (1) Rush Current I RUSH － － 3 A (2) White Pattern P T － 7.5 8.1 W Black Pattern P T － 4.7 5.1 W Power Consumption Horizontal Stripe PT － 6.9 7.5 W White Pattern － － 0.65 0.7 A Black Pattern － － 0.41 0.44 A Power Supply Current Horizontal Stripe － － 0.6 0.65 A (3) Differential Input High Threshold Voltage VLVTH － － +100 mV Differential Input Low Threshold Voltage VLVTL -100 － － mV Common Input Voltage V CM 1.0 1.2 1.4 V Differential input voltage (single-end) |V ID | 100 － 600 mV LVDS interface Terminating Resistor R T － 100 － ohm (4) Input High Threshold Voltage VIH 2.7 － 3.3 V CMIS interface Input Low Threshold Voltage VIL 0 － 0.7 V Note (1) The module should be always operated within the above ranges. The ripple voltage should be controlled under 10% of Vcc (Typ.). Note (2) Measurement condition : Vcc rising time is 470us 470us Vcc GND 0.9Vcc 0.1Vcc
Version 2.0 10 Date : Jun.06 2016 The copyright belongs to InnoLux. Any unauthorized use is prohibited Note (3) The specified power supply current is under the conditions at Vcc = 12 V, Ta = 25 ± 2 ºC, f v = 60 Hz, whereas a power dissipation check pattern below is displayed. Note (4) The LVDS input characteristics is shown as below. The position of measurement is TCON LVDS input pin Active Area b. Black Pattern Active Area a. Heavy Loading pattern : White c. Horizontal Stripe
Version 2.0 11 Date : Jun.06 2016 The copyright belongs to InnoLux. Any unauthorized use is prohibited 4. INPUT TERMINAL PIN ASSIGNMENT
4.1 TFT LCD OPEN CELL INPUT
CNF1 Connector Pin Assignment: [187059-51221 (P-Two), WF23-402-5133(FCN)] Matting connector : [FI-RE51HL(JAE)] Pin Name Description Note
1 NC No connection (2)
2 SCL I2C clock (For Vcom tunning)
3 SDA I2C data (For Vcom tunning)
4 NC No connection
5 NC No connection
6 NC No connection
(2)
7 SELLVDS LVDS data format Selection (3)(4)
8 NC No Connection
9 NC No Connection
10 NC No connection
(2)
11 GND Ground
12 ORX0- Odd pixel Negative LVDS differential data input. Channel 0 13 ORX0+ Odd pixel Positive LVDS differential data input. Channel 0 14 ORX1- Odd pixel Negative LVDS differential data input. Channel 1 15 ORX1+ Odd pixel Positive LVDS differential data input. Channel 1 16 ORX2- Odd pixel Negative LVDS differential data input. Channel 2 17 ORX2+ Odd pixel Positive LVDS differential data input. Channel 2 (5)
18 GND Ground
19 OCLK- Odd pixel Negative LVDS differential clock input. 20 OCLK+ Odd pixel Positive LVDS differential clock input. (5)
21 GND Ground
22 ORX3- Odd pixel Negative LVDS differential data input. Channel 3 23 ORX3+ Odd pixel Positive LVDS differential data input. Channel 3 (5) 24 N.C. No Connection 25 N.C. No Connection 26 N.C. No Connection 27 N.C. No Connection (2) 28 ERX0- Even pixel Negative LVDS differential data input. Channel 0 29 ERX0+ Even pixel Positive LVDS differential data input. Channel 0 30 ERX1- Even pixel Negative LVDS differential data input. Channel 1 31 ERX1+ Even pixel Positive LVDS differential data input. Channel 1 32 ERX2- Even pixel Negative LVDS differential data input. Channel 2 33 ERX2+ Even pixel Positive LVDS differential data input. Channel 2 (5)
34 GND Ground
35 ECLK- Even pixel Negative LVDS differential cloc k input
36 ECLK+ Even pixel Positive LVDS differential clock input (5)
37 GND Ground
38 ERX3- Even pixel Negative LVDS differential data input. Channel 3 39 ERX3+ Even pixel Positive LVDS differential data input. Channel 3 (5) 40 N.C. No Connection 41 N.C. No Connection 42 N.C. No Connection 43 N.C. No Connection (2)
44 GND Ground
45 GND Ground
46 GND Ground
Version 2.0 12 Date : Jun.06 2016 The copyright belongs to InnoLux. Any unauthorized use is prohibited LVDS Connector PCB X+C Pin 1 Pin 51 47 N.C. No Connection (2)
48 VCC Power input (+12V)
49 VCC Power input (+12V)
50 VCC Power input (+12V)
51 VCC Power input (+12V)
Note (1) LVDS connector pin orderdefined as below Note (2) Reserved for internal use. Please leave it open. Note (3) Connect to Open or +3.3V: VESA Format, connect to GND: JEIDA Format. SELLVDS Mode H(default) VESA L JEIDA L : Connect to GND, H: Connect to +3.3V Note (4) Interface optional pin has internal scheme as following diagram. Customer should keep the interface voltage level requirement which including Panel board loading as below. Note (5) Two pixel data send into the module for every clock cycle. The first pixel of the frame is odd pixel and the second pixel is even pixel. IC >16K ohm 1K ohm Panel Board System Board Interface Voltage Level V H > V IH VL < V IL 3.3V
Version 2.0 13 Date : Jun.06 2016 The copyright belongs to InnoLux. Any unauthorized use is prohibited Note (6) LVDS connector mating dimension range request is 0.93mm~1.0mm as below. Note (7) The screw hole which is distant from the connector is merged with Ground.
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4.2 LVDS INTERFACE
JEIDA Format : SELLVDS = L VESA Format : SELLVDS = H or Open VESA LVDS format G3 G2 G4 R5 G0 R4 R3 R2 R1 B0 G5 B1 B2 B4 B3 B5 VS HS DE R6 G6 R7 G7 B7 B6 RSVD RXCLK ± ORX0 ± ORX1 ± ORX3 ± ORX2 ± Current cycle G3 G2 G4 R5 G0 R4 R3 R2 R1 B0 G5 B1 B2 B4 B3 B5 VS HS DE R6 G6 R7 G7 B7 B6 RSVD ERX0 ± ERX1 ± ERX3 ± ERX2 ± G3 G2 G4 R5 G0 R4 R3 R2 R1 B0 G5 B1 B2 B4 B3 B5 VS HS DE R6 G6 R7 G7 B7 B6 RSVD RXCLK ± ORX0 ± ORX1 ± ORX3 ± ORX2 ± Current cycle G3 G2 G4 R5 G0 R4 R3 R2 R1 B0 G5 B1 B2 B4 B3 B5 VS HS DE R6 G6 R7 G7 B7 B6 RSVD ERX0 ± ERX1 ± ERX3 ± ERX2 ± JEIDA LVDS format Current cycle G5 G4 G6 R7 G2 R6 R5 R4 R3 B2 G7 B3 B4 B6 B5 B7 VS HS DE R0 G0 R1 G1 B1 B0 RSVD RXCLK ± ORX0 ± ORX1 ± ORX3 ± ORX2 ± G5 G4 G6 R7 G2 R6 R5 R4 R3 B2 G7 B3 B4 B6 B5 B7 VS HS DE R0 G0 R1 G1 B1 B0 RSVD ERX0 ± ERX1 ± ERX3 ± ERX2 ± Current cycle G5 G4 G6 R7 G2 R6 R5 R4 R3 B2 G7 B3 B4 B6 B5 B7 VS HS DE R0 G0 R1 G1 B1 B0 RSVD RXCLK ± ORX0 ± ORX1 ± ORX3 ± ORX2 ± G5 G4 G6 R7 G2 R6 R5 R4 R3 B2 G7 B3 B4 B6 B5 B7 VS HS DE R0 G0 R1 G1 B1 B0 RSVD ERX0 ± ERX1 ± ERX3 ± ERX2 ±
Version 2.0 15 Date : Jun.06 2016 The copyright belongs to InnoLux. Any unauthorized use is prohibited R0~R7 Pixel R Data (7; MSB, 0; LSB) DE Data enable signal G0~G7 Pixel G Data (7; MSB, 0; LSB) DCLK Data clock signal B0~B7 Pixel B Data (7; MSB, 0; LSB) Note (1) RSVD (reserved) pins on the transmitter shall be “H” or “L”.
4.3 COLOR DATA INPUT ASSIGNMENT
The brightness of each primary color (red, green and blue) is based on the 8-bit gray scale data input for the color. The higher the binary input, the brighter the color. The table below provides the assignment of the color versus data input. Data Signal Red Green Blue Color R7 R6 R5 R4 R3 R2 R1 R0 G7 G6 G5 G4 G3 G2 G1 G0 B7 B6 B5 B4 B3 B2 B1 B0 Basic Colors Black Red Green Blue Cyan Magenta Yellow White Gray Scale Of Red Red (0) / Dark Red (1) Red (2) Red (253) Red (254) Red (255) Gray Scale Of Green Green (0) / Dark Green (1) Green (2) Green (253) Green (254) Green (255) Gray Scale Of Blue Blue (0) / Dark Blue (1) Blue (2) Blue (253) Blue (254) Blue (255) Note (1) 0: Low Level Voltage, 1: High Level Voltage
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4.4 FLICKER (Vcom) ADJUSTMENT
(1) Adjustment Pattern : The adjustment pattern is shown as below. If customer needs below pattern, please directly contact with account FAE. (2) Adjustment method: (Digital V-com) Programmable memory IC is used for Digital V-com adjustment in this model. INX provide Auto Vcom tools to adjust Digital V-com.The detail connection and setting instruction, please directly contact with Account FAE or refer INX Auto V-com adjustment OI. Below items is suggested to be ready before Digital V-com adjustment in customer LCM line. a. USB Sensor Board. b. Programmable software
Version 2.0 17 Date : Jun.06 2016 The copyright belongs to InnoLux. Any unauthorized use is prohibited 5. INTERFACE TIMING
5.1 INPUT SIGNAL TIMING SPECIFICATIONS
The input signal timing specifications are shown as the following table and timing diagram. Signal Item Symbol Min. Typ. Max. Unit Note Frequency Fclkin (=1/TC) 60 74.25 80 MHz Input cycle to cycle jitter Trcl - － 200 ps (3) Spread spectrum modulation range Fclkin_mod Fclkin -2% － Fclkin +2% MHz LVDS Receiver Clock Spread spectrum modulation frequency FSSM － － 200 KHz (4) LVDS Receiver Data Receiver Skew Margin TRSKM -400 － 400 ps (5) Fr5 47 50 53 Hz Frame Rate Fr6 57 60 63 Hz (6) Total Tv 1090 1125 1480 Th Tv=Tvd+Tv b Display Tvd 1080 1080 1080 Th － Vertical Active Display Term Blank Tvb 10 45 400 Th － Total Th 1030 1100 1325 Tc Th=Thd+T hb Display Thd 960 960 960 Tc － Horizontal Active Display Term Blank Thb 70 140 365 Tc － Note (1) Please make sure the range of pixel clock has follow the below equation : Fclkin(max) Fr6 Tv Th≧ ≧ ≧ Fr5 Tv Th Fclkin (min)≧ ≧ ≧ Note (2) This module is operated in DE only mode and please follow the input signal timing diagram below : Tv Tvd Tvb Th DE Thb Valid Display Data ( 960 clocks) Tc DCLK Thd DE DATA
Version 2.0 18 Date : Jun.06 2016 The copyright belongs to InnoLux. Any unauthorized use is prohibited Note (3) The input clock cycle-to-cycle jitter is defined as below figures. Trcl = | T 1 – T| Note (4) The SSCG (Spread spectrum clock generator) is defined as below figures. Note (5) The LVDS timing diagram and the receiver skew margin is defined and shown in following figure. RXCLK+/- RXn+/- TRSKM TC
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5.2 INTRA INTERFACE SIGNAL TIMING SPECIFICATIONS
5.2.1 Mini-LVDS Characteristics
Parameter Symbol Min. Typ. Max. Unit Note mini-LVDS power Voltage VDD 2.3 3.3 3.6 V mini-LVDS high input voltage |VIHLVDS| 175 - - mV Fmax 340MHz≦ mini-LVDS low input voltage |VILLVDS| 175 - - mV Fmax 340MHz≦ mini-LVDS input voltage range VRX 0 - VDD V mini-LVDS common mode input voltage range VCMLVDS 0.5 1.2 VDD-1. 2 V VCMLVDS = (VCLKP + VCLKN) / 2 or VCMLVDS = (VLVxP + VLVxN) / 2 Data setup time tSETUP1 0.45 - - ns Data hold time tHOLD1 0.45 - - ns CLK Rising Time tTLH - - 0.7 Ns From VILLVDS to VIHLVDS CLK Falling Time tTHL - - 0.7 ns From VIHLVDS to VILLVDS Notes: (1). EYE diagram must meet above spec. Data receiver is not gauranteed If EYE diagram is smaller than spec. (2). Measure point : pads of XR –board terminal resistances RX3, RX4, RX5, RX6
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5.3 POWER ON/OFF SEQUENCE
To prevent a latch-up or DC operation of LCD module, the power on/off sequence should be as the diagram below. Note (1) The supply voltage of the external system for the module input should follow the definition of Vcc. Note (2) Apply the lamp voltage within the LCD operation range. When the backlight turns on before the LCD operation or the LCD turns off before the backlight turns off, the display may momentarily become abnormal screen. Note (3) In case of VCC is in off level, please keep the level of input signals on the low or high impedance. If T2<0,that maybe cause electrical overstress failure. Note (4) T4 should be measured after the module has been fully discharged between power off and on period. Note (5) Interface signal shall not be kept at high impedance when the power is on. Note (6) Vcc must decay smoothly when power-off. 0.5 ≦T1 ≦10ms 0≦T2 ≦200ms 0 ≦T3 50% 50% T6 T5 T3 T1 0.1V cc 0.1V CC T4 T2 Power On Power Off LVDS Signals Backlight (Recommended) 500ms ≦T5 100ms ≦T6 T7 T8 Option Signals (SELLVDS) 0≦T7 ≦T2 0≦T8 ≦T3 0.9Vcc 0.9Vcc Vcc(typ.) x 0.85 Vcc Dip T9 ≦10ms Vcc
Version 2.0 21 Date : Jun.06 2016 The copyright belongs to InnoLux. Any unauthorized use is prohibited 6. OPTICAL CHARACTERISTICS
6.1 TEST CONDITIONS
Ambient Temperature Ta 25 ±2 oC Ambient Humidity Ha 50 ±10 %RH Vertical Frame Rate Fr 60 Hz Supply Voltage VCC 12.0 ±1.2 V Input Signal According to typical value in "3. ELECTRICAL CHARACTERISTICS" The LCD module should be stabilized at given temperature for 1 hour to avoid abrupt temperature change during measuring in a windless room. CS - 2000 500 mm LCD Module LCD Panel Field of View = 1º Light Shield Room (Ambient Luminance < 2 lux)
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6.2 OPTICAL SPECIFICATIONS
The relative measurement methods of optical characteristics are shown as below. The following items should be measured under the test conditions described in 7.1 and stable environment shown in 7.1. Item Symbol Condition Min. Typ. Max. Unit Note Rcx 0.659 - Red Rcy 0.325 - Gcx 0.280 - Green Gcy 0.590 - Bcx 0.138 - Blue Bcy 0.103 - Wcx 0.309 - Color Chromaticity White Wcy θx=0 °, θY =0 ° Viewing Angle at Normal Direction Standard light source “C” -0.03 0.345 +0.03 (1) Transmittance T% 5.4 6 - % (6) Transmittance Variation δT 1.3 (7) Contrast Ratio CR θx=0 °, θY =0 ° With INX Module@60Hz Response Time Gray to gray θx=0 °, θY =0 ° With INX Module@60Hz - 9.5 19 ms (2), (5) θx+ 80 89 - Horizontal θx- 80 89 - θY+ 80 89 - Viewing Angle Vertical θY- CR ≥10 With INX Module 80 89 - Deg. (2), (3) Note (1) Light source is the standard light source ”C” which is defined by CIE and driving voltage are based on suitable gamma voltages. The calculating method is as following : 1.Measure Module’s and BLU’s spectrum at center point. W, R,G, B are with signal input. BL U (V400DJ1-KS5) is supplied by INX. 2.Calculate cell’s spectrum. 3.Calculate cell’s chromaticity by using the spectrum of standard light source “C”. Note (2) Light source is the BLU which supplied by INX (V400DJ1-KS5) and the cell driving voltage are based on suitable gamma voltages. Note (3) Definition of Viewing Angle ( θx, θy) : Viewing angles are measured by Autronic Conoscope Cono-80 (or Eldim EZ-Contrast 160R)
Version 2.0 23 Date : Jun.06 2016 The copyright belongs to InnoLux. Any unauthorized use is prohibited Note (4) Definition of Contrast Ratio (CR) : The contrast ratio can be calculated by the following expression. Contrast Ratio (CR) = L0 of Luminance Surface L255 of Luminance Surface L255: Luminance of gray level 255 L 0: Luminance of gray level 0 CR = CR (5), where CR (X) is corresponding to the Contrast Ratio of the point X at the figure in Note (6). Note (5) Definition of Gray-to-Gray Switching Time: The driving signal means the signal of gray level 0, 31, 63, 95, 127, 159, 191, 223 and 255. Gray to gray average time means the average switching time of gray level 0, 31, 63, 95, 127, 159, 191, 223 and 255 to each other. Note (6) Definition of Transmittance (T%) : Measure the transmittance at 5 points. 12 o’clock direction θ y+ = 90º 6 o’clock θ y- = 90º θx− θx+ θy+ y- x+ Normal θx = θy = 0º θX+ = 90º θX- = 90º Optical Response 100% 90% 10% Gray to gray switching time Time Gray to gray switching time
Version 2.0 24 Date : Jun.06 2016 The copyright belongs to InnoLux. Any unauthorized use is prohibited Light source is the BLU which contains three diffuser sheets and the cell driving voltage are based on suitable gamma voltages. Transmittance (T%) = [ ]T(5) T(4), T(3), T(2), T(1), Average The transmittance of each point can be calculated by the following expression. T (X) = %100 BLU of (X) Luminance module LCD of L255(X) × L1023: Luminance of gray level 255 T(X) is corresponding to the point X1~X5 at the figure in Note (6). Note (7) Definition of Transmittance Variation ( δT) : Measure the transmittance at 5 points. Transmittance Variation (δT )= ] T(5) T(4), T(3), T(2), T(1), [ Minimum ] T(5) T(4), T(3), T(2), T(1), [ Maximum T(X) is calculated as Note(5). D W Active Area Vertical Line Horizontal Line : Test Point X=1 to 5 1 2 3 4 D/4 D/2 3D/4 W/4 W/2 3W/4 X
Version 2.0 25 Date : Jun.06 2016 The copyright belongs to InnoLux. Any unauthorized use is prohibited 7. PRECAUTIONS
7.1 ASSEMBLY AND HANDLING PRECAUTIONS
[ 1 ] Do not apply improper or unbalanced force such as bending or twisting to open cells during assembly. [ 2 ] It is recommended to assemble or to install an open cell into a customer’s product in clean working areas. The dust and oil may cause electrical short to an open cell or worsen polarizers on an open cell. [ 3 ] Do not apply pressure or impulse to an open cell to prevent the damage. [ 4 ] Always follow the correct power-on sequence when an open cell is assembled and turned on. This can prevent the damage and latch-up of the CMOS LSI chips. [ 5 ] Do not design sharp-pointed structure / parting line / tooling gate on the plastic part of a COF (Chip on film), because the burr will scrape the COF. [ 6 ] If COF would be bended in assemble process, do not place IC on the bending corner. [ 7 ] The gap between COF IC and any structure of BLU must be bigger than 2 mm. This can prevent the damage of COF IC. [ 8 ] The bezel opening must have no burr and be smooth to prevent the surface of an open cell scraped. [ 9 ] The bezel of a module or a TV set can not contact with force on the surface of an open cell. It might cause light leakage or scrape. [ 10 ] In the case of no FFC or FPC attached with open cells, customers can refer the FFC / FPC drawing and buy them by self. [ 11 ] It is important to keep enough clearance between customers’ front bezel/backlight and an open cell. Without enough clearance, the unexpected force during module assembly procedure may damage an open cell. [ 12 ] Do not plug in or unplug an I/F (interface) connector while an assembled open cell is in operation. [ 13 ] Use a soft dry cloth without chemicals for cleaning, because the surface of the polarizer is very soft and easily scratched. [ 14 ] Moisture can easily penetrate into an open cell and may cause the damage during operation. [ 15 ] When storing open cells as spares for a long time, the following precaution is necessary. [ 15.1 ] Do not leave open cells in high temperature and high humidity for a long time. It is highly recommended to store open cells in the temperature range from 0 to 35 at normal humidity ℃ without condensation. [ 15.2 ] Open cells shall be stored in dark place. Do not store open cells in direct sunlight or fluorescent light environment. [ 16 ] When ambient temperature is lower than 10ºC, the display quality might be reduced. [ 17 ] Unpacking (Cartons/Tray plates) in order to prevent open cells broken: [ 17.1 ] Moving tray plates by one operator may cause tray plates bent which may induce open cells broken. Two operators carry one carton with their two hands. Do not throw cartons/tray plates, avoid any impact on cartons/tray plates, and put down & pile cartons/tray plates gently. [ 17.2 ] A tray plate handled with unbalanced force may cause an open cell damaged. Trays should be completely put on a flat platform. [ 17.3 ] To prevent open cells broken, tray plates should be moved one by one from a plastic bag.
Version 2.0 26 Date : Jun.06 2016 The copyright belongs to InnoLux. Any unauthorized use is prohibited [ 17.4 ] Please follow the packing design instruction, such as the maximum number of tray stacking to prevent the deformation of tray plates which may cause open cells broken. [ 17.5 ] To prevent an open cell broken or a COF damaged on a tray, please follow the instructions below: [17.5.1] Do not peel a polarizer protection film of an open cell off on a tray [17.5.2] Do not install FFC or LVDS cables of an open cell on a tray [17.5.3] Do not press the surface of an open cell on a tray. [17.5.4] Do not pull X-board when an open cell placed on a tray. [ 18 ] Unpacking (Hard Box) in order to prevent open cells broken: [ 18.1 ] Moving hard boxes by one operator may cause hard boxes fell down and open cells broken by abnormal methods. Two operators carry one hard box with their two hands. Do handle hard boxes carefully, such as avoiding impact, putting down, and piling up gently. [ 18.2 ] To prevent hard boxes sliding from carts and falling down, hard boxes should be placed on a surface with resistance. [ 18.3 ] To prevent an open cell broken or a COF damaged in a hard box, please follow the instructions below: [18.3.1] Do not peel a polarizer protection film of an open cell off in a hard box. [18.3.2] Do not install FFC or LVDS cables of an open cell in a hard box. [18.3.3] Do not press the surface of an open cell in a hard box. [18.3.4] Do not pull X-board when an open cell placed in a hard box. [ 19 ] Handling – In order to prevent open cells, COFs , and components damaged: [ 19.1 ] The forced displacement between open cells and X-board may cause a COF damaged. Use a fixture tool for handling an open cell to avoid X-board vibrating and interfering with other components on a PCBA & a COF. [ 19.2 ] To prevent open cells and COFs damaged by taking out from hard boxes, using vacuum jigs to take out open cells horizontally is recommended. [ 19.3 ] Improper installation procedure may cause COFs of an open cell over bent which causes damages. As installing an open cell on a backlight or a test jig, place the bottom side of the open cell first on the backlight or the test jig and make sure no interference before fitting the open cell into the backlight/the test jig. [ 19.4 ] Handle open cells one by one. [ 20 ] Avoid any metal or conductive material to contact PCB components, because it could cause electrical damage or defect. [ 21 ] The suggestion of removing polarizer-protection film is illustrated as following [ 21.1 ] Scan COF on the left side (Figure 1) Remove slowly and follow the direction : from left-up to right-down [ 21.2 ] Scan COF on the right side (Figure 2) Remove slowly and follow the direction : from right-up to left-down [ 21.3 ] Scan COF on the left and right side (Figure 3) Remove slowly and follow the direction as marked by 1 and 2.
Version 2.0 27 Date : Jun.06 2016 The copyright belongs to InnoLux. Any unauthorized use is prohibited [ 21.4 ] Scan COF on the left and right side (Figure 4) Remove slowly and follow the direction as marked by 1, 2, 3 and 4. Figure 1 Figure 2 Figure 3 Figure 4
7.2 SAFETY PRECAUTIONS
[ 1 ] If the liquid crystal material leaks from the open cell, it should be kept away from the eyes or mouth. In case of contact with hands, skin or clothes, it has to be washed away thoroughly with soap. [ 2 ] After the end of life, open cells are not harmful in case of normal operation and storage.
Version 2.0 28 Date : Jun.06 2016 The copyright belongs to InnoLux. Any unauthorized use is prohibited 8. DEFINITION OF LABELS
8.1 OPEN CELL LABEL
The barcode nameplate is pasted on each open cell as illustration for INX internal control. Figure.8-1 Serial No. Label on SPWB and Cell Model Name : V400HJ6-PE1 Revision : Rev. XX, for example: A0, A1… B1, B2… or C1, C2…etc. Serial ID : X X X X X X X Y M D L N N N N Serial ID includes the information as below: Manufactured Date: Year: 2010=0, 2011=1,2012=2…etc. Month: 1~9, A~C, for Jan. ~ Dec. Day: 1~9, A~Y , for 1st to 31st, exclude I ,O, and U. Revision Code: Cover all the change Serial No.: Manufacturing sequence of product X X X X X X X Y M D L N N N N V400HJ6–PE1 Rev. XX INX Internal Use Year, Month, Date INX Internal Use Revision Serial No.
Version 2.0 29 Date : Jun.06 2016 The copyright belongs to InnoLux. Any unauthorized use is prohibited Figure.8-2 Panel ID Label on Cell Panel ID Label includes the information as below : Panel ID: T X X X X X X X X X X X TXXXXXXXXXXX TFT INX Internal Use FAB Line: 1~8, for Fab1~Fab8
Version 2.0 30 Date : Jun.06 2016 The copyright belongs to InnoLux. Any unauthorized use is prohibited 9. PACKAGING
9.1 PACKAGING SPECIFICATIONS
(1) 15 LCD TV Panels / 1 Box (2) Box dimensions : 980 (L) X 640 (W) X116 (H)mm (3) Weight (CELL 1): approximately 25Kg , Weight (CELL 2): approximately 26Kg ( 15 panels per box) (4) 270 LCD TV Panels / 1 Group (5) Without the outer carton, Boxes stack under the package architecture. (6) Please fill up the container to avoid any cargo be damage. (7) INX recommend for follow the same packing method as described in 9.2.
9.2 PACKAGING METHOD
Figures 9-1~ 9-4 are the packaging method Figure.9-1 packaging method (CELL 1) Figure.9-2 packaging method (CELL 2)
Version 2.0 31 Date : Jun.06 2016 The copyright belongs to InnoLux. Any unauthorized use is prohibited Figure.9-3 packaging method Figure.9-4 packaging method
Version 2.0 32 Date : Jun.06 2016 The copyright belongs to InnoLux. Any unauthorized use is prohibited
9.3 UN-PACKAGING METHOD
Un-packaging method is shown as following figures.9-5 Figure.9-5 unpackaging method
Version 2.0 33 Date : Jun.06 2016 The copyright belongs to InnoLux. Any unauthorized use is prohibited 10. MECHANICAL CHARACTERISTIC
Version 2.0 34 Date : Jun.06 2016 The copyright belongs to InnoLux. Any unauthorized use is prohibited