TEP200WIRCMF TRACOPOWER | Alldatasheet
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Technical content
DC/DC Railway Converter TEP 200WIRCMF Series, 200 Watt
- Chassis mount with screw terminal block
- Including EMI filter to meet EN 55032, class A
- Ultra wide 4:1 input voltage ranges 9–36, 18–75, 43–160 VDC
- EN 50155 approval for railway
applications
- Very high efficiency up to 91%
- No minimum load
- Soft start
- Under voltage lock-out circuit
- Adjustable output voltage +10 / -20%
- Sense line IEC 62368-1UL 62368-1 The TEP 200WIRCMF Series is a family of isolated high performance DC/DC converter modules with ultra-wide 4:1 input voltage ranges. They come in chassis mount version with screw terminal block and with integrated EMI input filter to meet EN 55032 class A. A very high efficiency allows full power opera- tion at 25°C with only 100 LFM air flow cooling and operation at 60°C with only 40% power derating. The very wide input voltage range and reverse input volt- age protection make these converters interesting solution for battery operated systems. Typical applications are in telecom/datacom, industry control and rail- way systems for onboard power distribution. Models Order Code Input Voltage Output Voltage Output Current Efficiency Range nom. (adjustable) max. typ. TEP 200-2412WIRCMF 9 - 36 VDC (24 VDC nom.) 12 VDC (9.6 - 13.2 VDC) 15'000 mA 89 % TEP 200-2413WIRCMF 15 VDC (12.0 - 16.5 VDC) 12'000 mA 90 % TEP 200-2415WIRCMF 24 VDC (19.2 - 26.4 VDC) 7'500 mA 90 % TEP 200-2416WIRCMF 28 VDC (22.4 - 30.8 VDC) 6'500 mA 90 % TEP 200-2418WIRCMF 48 VDC (38.4 - 52.8 VDC) 3'700 mA 89 % TEP 200-4812WIRCMF 18 - 75 VDC (48 VDC nom.) 12 VDC (9.6 - 13.2 VDC) 18'000 mA 90 % TEP 200-4813WIRCMF 15 VDC (12.0 - 16.5 VDC) 14'000 mA 91 % TEP 200-4815WIRCMF 24 VDC (19.2 - 26.4 VDC) 9'000 mA 90 % TEP 200-4816WIRCMF 28 VDC (22.4 - 30.8 VDC) 7'500 mA 91 % TEP 200-4818WIRCMF 48 VDC (38.4 - 52.8 VDC) 4'500 mA 90 % TEP 200-7212WIRCMF 43 - 160 VDC (110 VDC nom.) 12 VDC (9.6 - 13.2 VDC) 20'000 mA 89 % TEP 200-7213WIRCMF 15 VDC (12.0 - 16.5 VDC) 16'000 mA 90 % TEP 200-7215WIRCMF 24 VDC (19.2 - 26.4 VDC) 10'000 mA 89 % TEP 200-7216WIRCMF 28 VDC (22.4 - 30.8 VDC) 8'500 mA 90 % TEP 200-7218WIRCMF 48 VDC (38.4 - 52.8 VDC) 5'000 mA 89 % www.tracopower.com November 30, 2022 Page 1 / 6
TEP-MK1 - Optional DIN-Rail Mounting Kit: www.tracopower.com/products/tep-mk1.pdf on demand (backorder with MOQ non stocking item) - Optional model with 3.3 VDC / 50'000 mA Output and 9 - 36 VDC Input - Optional model with 5 VDC / 36'000 mA Output and 9 - 36 VDC Input - Optional model with 3.3 VDC / 50'000 mA Output and 18 - 75 VDC Input - Optional model with 5 VDC / 40'000 mA Output and 18 - 75 VDC Input - Optional model with 53 VDC / 3'800 mA Output and 33 - 75 VDC Input - Optional model with 3.3 VDC / 57'000 mA Output and 43 - 160 VDC Input - Optional model with 5 VDC / 44'000 mA Output and 43 - 160 VDC Input - Optional models with 2:1 Input - Chassis mount models without filter: www.tracopower.com/products/tep200wircm.pdf - Optional models with inverse remote on/off function (passiv = off) Input Current - At no load 24 Vin models: 35 mA typ. 48 Vin models: 20 mA typ. 110 Vin models: 10 mA typ. Surge Voltage 24 Vin models: 50 VDC max. (1 s max.) 48 Vin models: 100 VDC max. (1 s max.) 110 Vin models: 185 VDC max. (1 s max.) 110 Vin models: 33 VDC min. / 34.5 VDC typ. / 36 VDC max. Recommended Input Fuse 24 Vin models: 32'000 mA (fast acting)
48 Vin models: 20'000 mA (fast acting)
110 Vin models: 10'000 mA (fast acting)
(The need of an external fuse has to be assessed in the final application.) Input Filter Internal Pi-Type Input Specifications Output Voltage Adjustment –20% to +10% (By external trim resistor) See application note: www.tracopower.com/overview/tep200wircmf Output power must not exceed rated power! Voltage Set Accuracy ±1% max. Regulation - Input Variation (Vmin - Vmax) 0.1% max. - Load Variation (0 - 100%) 0.1% max. Ripple and Noise (20 MHz Bandwidth) 3.3 Vout models: 75 mVp-p max. (w/ 1 µF X7R // 25 µF poscap) 5 Vout models: 75 mVp-p max. (w/ 1 µF X7R // 25 µF poscap) 12 Vout models: 100 mVp-p max. (w/ 1 µF X7R // 25 µF poscap) 15 Vout models: 100 mVp-p max. (w/ 1 µF X7R // 25 µF poscap) 24 Vout models: 200 mVp-p max. (w/ 4.7 µF X7R) 28 Vout models: 200 mVp-p max. (w/ 4.7 µF X7R) 48 Vout models: 300 mVp-p max. (w/ 2.2 µF X7R) Output Specifications TEP 200WIRCMF Series, 200 Watt All specifications valid at nominal voltage, resistive full load and +25°C after warm-up time, unless otherwise stated. www.tracopower.com November 30, 2022 Page 2 / 6
Capacitive Load - 24 Vin input 3.3 Vout models: 151'000 µF max. 5 Vout models: 72'000 µF max. 12 Vout models: 12'500 µF max. 15 Vout models: 8'000 µF max. 24 Vout models: 3'100 µF max. 28 Vout models: 2'300 µF max. 48 Vout models: 770 µF max. - 48 Vin input 3.3 Vout models: 151'000 µF max. 5 Vout models: 80'000 µF max. 12 Vout models: 15'000 µF max. 15 Vout models: 9'300 µF max. 24 Vout models: 3'700 µF max. 28 Vout models: 2'600 µF max. 48 Vout models: 930 µF max. - 110 Vin input 3.3 Vout models: 172'000 µF max. 5 Vout models: 88'000 µF max. 12 Vout models: 16'600 µF max. 15 Vout models: 10'600 µF max. 24 Vout models: 4'100 µF max. 28 Vout models: 3'000 µF max. 48 Vout models: 1'000 µF max. Minimum Load Not required Temperature Coefficient ±0.02 %/K max. Start-up Time 75 ms typ. Short Circuit Protection Continuous, Automatic recovery Output Current Limitation 120 - 150% of Iout max. Overvoltage Protection 115 - 130% of Vout nom. Transient Response - Response Time 200 µs typ. / 250 µs max. (25% Load Step) Safety Standards - IT / Multimedia Equipment EN 60950-1 EN 62368-1 IEC 60950-1 IEC 62368-1 UL 60950-1 UL 62368-1 - Railway Applications EN 50155 - Certification Documents www.tracopower.com/overview/tep200wircmf Pollution Degree PD 2 Over Voltage Category OVC II Safety Specifications EMI Emissions - Conducted Emissions EN 55011 class A (internal filter) EN 55032 class A (internal filter) - Radiated Emissions EN 55011 class A (internal filter) EN 55032 class A (internal filter) EMC Specifications TEP 200WIRCMF Series, 200 Watt All specifications valid at nominal voltage, resistive full load and +25°C after warm-up time, unless otherwise stated. www.tracopower.com November 30, 2022 Page 3 / 6
EMS Immunity EN 50155 (Railway Applications) EN 50121-3-2 (EMC for Rolling Stock) - Electrostatic Discharge Air: EN 61000-4-2, ±8 kV, perf. criteria A Contact: EN 61000-4-2, ±6 kV, perf. criteria A - RF Electromagnetic Field EN 61000-4-3, 20 V/m, perf. criteria A - EFT (Burst) / Surge EN 61000-4-4, ±2 kV, perf. criteria A EN 61000-4-5, ±2 kV, perf. criteria A Ext. input component: 24 & 48 Vin models: 2 x KY 220 µF
110 Vin models: 2 x KXJ 150 µF
- Conducted RF Disturbances EN 61000-4-6, 10 Vrms, perf. criteria A - PF Magnetic Field Continuous: EN 61000-4-8, 100 A/m, perf. criteria A 1 s: EN 61000-4-8, 1000 A/m, perf. criteria A Relative Humidity 95% max. (non condensing) Temperature Ranges - Operating Temperature –40°C to +75°C - Case Temperature +115°C max. - Storage Temperature –40°C to +105°C Power Derating - High Temperature Depending on model See application note: www.tracopower.com/overview/tep200wircmf Over Temperature Protection Switch Off - Protection Mode 120°C typ. (Automatic recovery at 105°C typ.) - Measurement Point Base-Plate Cooling System Natural convection (20 LFM) Sense Function 10% max. of Vout nom. (Sense line to be connected to the output either at the module or at the load under regard of polarity.) Remote Control - Voltage Controlled Remote On: 3.0 to 12 VDC or open circuit Off: 0 to 1.2 VDC or short circuit Refers to 'Remote' and '-Vin' Pin - Off Idle Input Current 3 mA typ. - Remote Pin Input Current -0.5 to 1.0 mA Altitude During Operation 2'000 m max. (for reinforced insulation) 5'000 m max. (for functional insulation)) Switching Frequency 225 - 275 kHz (PWM) 250 kHz typ. (PWM) Insulation System Reinforced Insulation Working Voltage (rated) 145 VAC (3.3 and 5 Vout models)
185 VAC (48 and 53 Vout models)
172 VAC (other output models)
Isolation Test Voltage - Input to Output, 60 s 3'000 VAC - Input to Case, 60 s 1'500 VAC - Output to Case, 60 s 1'500 VAC Isolation Resistance - Input to Output, 500 VDC 1'000 MΩ min. Isolation Capacitance - Input to Output, 100 kHz, 1 V 2'500 pF max. Reliability - Calculated MTBF 300'000 h (MIL-HDBK-217F, ground benign) Environment - Vibration MIL-STD-810F EN 61373 - Mechanical Shock MIL-STD-810F EN 61373 - Thermal Shock MIL-STD-810F EN 50155 Housing Material Alu base-plate w. metal case (24 and 48 Vin models) Alu base-plate w. plastic case (110 Vin models) Base Material Non-conductive FR4 (UL 94 V-0 rated) (24 and
48 Vin models only)
TEP 200WIRCMF Series, 200 Watt All specifications valid at nominal voltage, resistive full load and +25°C after warm-up time, unless otherwise stated. www.tracopower.com November 30, 2022 Page 4 / 6
Potting Material Silicone (UL 94 V-0 rated) Housing Type Metal Case (24 and 48 Vin models) Plastic Case (110 Vin models) Mounting Type Chassis Mount Connection Type Screw Terminal Weight 287 g Thermal Impedance - Case to Ambient 6.1 K/W typ. Environmental Compliance - REACH Declaration www.tracopower.com/info/reach-declaration.pdf REACH SVHC list compliant REACH Annex XVII compliant - RoHS Declaration www.tracopower.com/info/rohs-declaration.pdf Exemptions: 7a, 7c-I (RoHS exemptions refer to the component concentration only, not to the overall concentration in the product (O5A rule). The SCIP number is provided on request.) - Flammability (EN 45545-2) www.tracopower.com/info/en45545-declaration.pdf Supporting Documents Overview Link (for additional Documents) www.tracopower.com/overview/tep200wircmf TEP 200WIRCMF Series, 200 Watt All specifications valid at nominal voltage, resistive full load and +25°C after warm-up time, unless otherwise stated. www.tracopower.com November 30, 2022 Page 5 / 6
TEP 200WIRCMF Series, 200 Watt 40.5 (1.59) max. 11.0 (0.43) 85.0 (3.35) 78.0 (3.071) 61.0 (2.4) 54.0 (2.126) 50.80 (2.0) 30.5 (1.20) TOP VIEW BOTTOM VIEW 3.5 (0.14) 3.5 (0.14) 4 x Ø4.2 (Ø0.17) 2-M3X0.5 screw 1 screw 3 screw 2 Dimensions in mm (inch) Tolerances x.x ±0.5 (x.xx ±0.02) x.xx ±0.25 (x.xxx ±0.01) Mounting hole pitch tolerances ±0.25 (±0.01) The screw 1 locked torque: max. 11.2 kgfcm / 1.1 Nm The screw 2 locked torque: max. 5.2 kgfcm / 0.51 Nm The screw 3 locked torque: max. 16.5 kgfcm / 1.65 Nm Screw 3: Type M5 Head diameter 8.9 (0.350) Rated current: 65 A Pinout Pin Single 1 in (GND) 2 NC
3 Remote On/Off
4 +Vin (Vcc) 5 out 6 ense
7 Trim
NC: Not connected © Copyright 2022 Traco Electronic AG Specification s can be changed without notice. www.tracopower.com Rev. November 30, 2022 Page 6 / 6