TEP160 TRACOPOWER | Alldatasheet

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DC/DC Converter TEP 160 Series, 160 Watt

  • Compact metal package
  • Wide 2:1 input voltage ranges 16.5–36, 33–75 VDC
  • Very high efficiency up to 93%
  • No minimum load
  • Soft start
  • Adjustable output voltage +10/-20%
  • Sense line
  • Remote On/Off input
  • Reverse input voltage protection
  • Over temperature protection IEC 62368-1UL 62368-1 The TEP 160 Series is a family of isolated high performance DC/DC converter modules with wide 2:1 input voltage ranges which come in a rugged, sealed in- dustry standard half brick package. A very high efficiency allows full power operation without forced air cooling at 25°C This temperature can be increased to 40°C with optional mounted heatsink or up to 60°C when mounted on an iron base plate. The very wide in- put voltage range and reverse input voltage protection make these converters interesting solution for battery operated systems. Typical applications are in telecom/datacom, industry control and railway systems for on board power dis- tribution. These series is available in many optional designs on demand --> see options. Models Order Code Input Voltage Output Voltage Output Current Efficiency Range nom. (adjustable) max. typ. TEP 160-2412 16.5 - 36 VDC (24 VDC nom.) 12 VDC (9.6 - 13.2 VDC) 13'000 mA 92 % TEP 160-2413 15 VDC (12.0 - 16.5 VDC) 10'000 mA 92 % TEP 160-2415 24 VDC (19.2 - 26.4 VDC) 6'500 mA 93 % TEP 160-2416 28 VDC (22.4 - 30.8 VDC) 5'500 mA 93 % TEP 160-2418 48 VDC (38.4 - 52.8 VDC) 3'300 mA 92 % TEP 160-4812 33 - 75 VDC (48 VDC nom.) 12 VDC (9.6 - 13.2 VDC) 16'000 mA 92 % TEP 160-4813 15 VDC (12.0 - 16.5 VDC) 13'000 mA 93 % TEP 160-4815 24 VDC (19.2 - 26.4 VDC) 8'000 mA 92 % TEP 160-4816 28 VDC (22.4 - 30.8 VDC) 7'000 mA 92 % TEP 160-4818 48 VDC (38.4 - 52.8 VDC) 4'000 mA 92 % TEP 160-48153 53 VDC (42.4 - 58.3 VDC) 3'700 mA 92 % www.tracopower.com November 30, 2022 Page 1 / 5

Suffix -CM - Chassis mount models without filter: www.tracopower.com/products/tep160cm.pdf Suffix -CMF - Chassis mount models with filter to meet EN 55032 class A: www.tracopower.com/products/tep160cmf.pdf TEP-HS1 - Optional Heat Sink: www.tracopower.com/products/tep-hs1.pdf on demand (backorder with MOQ non stocking item) - Optional model with 3.3 VDC / 40'000 mA Output and 16.5 - 36 VDC Input - Optional model with 5 VDC / 30'000 mA Output and 16.5 - 36 VDC Input - Optional model with 3.3 VDC / 45'000 mA Output and 33 - 75 VDC Input - Optional model with 5 VDC / 34'000 mA Output and 33 - 75 VDC Input - Optional models with Sync pin to synchronize switching frequency of up to 3 units (EMC reason) Input Current - At no load 24 Vin models: 35 mA typ. 48 Vin models: 25 mA typ. Surge Voltage 24 Vin models: 50 VDC max. (1 s max.) 48 Vin models: 100 VDC max. (1 s max.) Recommended Input Fuse 24 Vin models: 15'000 mA (fast acting)

48 Vin models: 10'000 mA (fast acting)

(The need of an external fuse has to be assessed in the final application.) Input Filter Internal Pi-Type Input Specifications Output Voltage Adjustment –20% to +10% (By external trim resistor) See application note: www.tracopower.com/overview/tep160 Output power must not exceed rated power! Voltage Set Accuracy ±1% max. Regulation - Input Variation (Vmin - Vmax) 0.1% max. - Load Variation (0 - 100%) 0.1% max. Ripple and Noise (20 MHz Bandwidth) 3.3 Vout models: 75 mVp-p max. (w/ 1 µF X7R // 22 µF poscap) 5 Vout models: 75 mVp-p max. (w/ 1 µF X7R // 22 µF poscap) 12 Vout models: 100 mVp-p max. (w/ 1 µF X7R // 22 µF poscap) 15 Vout models: 100 mVp-p max. (w/ 1 µF X7R // 22 µF poscap) 24 Vout models: 200 mVp-p max. (w/ 4.7 µF X7R) 28 Vout models: 200 mVp-p max. (w/ 4.7 µF X7R) 48 Vout models: 300 mVp-p max. (w/ 2.2 µF X7R) 53 Vout models: 300 mVp-p max. (w/ 2.2 µF X7R) Capacitive Load 53 Vout models: 690 µF max. - 24 Vin input 3.3 Vout models: 121'000 µF max. 5 Vout models: 60'000 µF max. 12 Vout models: 10'800 µF max. 15 Vout models: 6'600 µF max. 24 Vout models: 2'700 µF max. 28 Vout models: 1'900 µF max. 48 Vout models: 680 µF max. - 48 Vin input 3.3 Vout models: 136'000 µF max. 5 Vout models: 68'000 µF max. 12 Vout models: 13'300 µF max. 15 Vout models: 8'600 µF max. 24 Vout models: 3'300 µF max. 28 Vout models: 2'500 µF max. 48 Vout models: 830 µF max. Minimum Load Not required Output Specifications TEP 160 Series, 160 Watt All specifications valid at nominal voltage, resistive full load and +25°C after warm-up time, unless otherwise stated. www.tracopower.com November 30, 2022 Page 2 / 5

Temperature Coefficient ±0.02 %/K max. Start-up Time 75 ms typ. Short Circuit Protection Continuous, Automatic recovery Output Current Limitation 120 - 150% of Iout max. Overvoltage Protection 115 - 130% of Vout nom. Transient Response - Response Time 200 µs typ. / 250 µs max. (25% Load Step) Safety Standards - IT / Multimedia Equipment EN 60950-1 EN 62368-1 IEC 60950-1 IEC 62368-1 UL 60950-1 UL 62368-1 - Certification Documents www.tracopower.com/overview/tep160 Pollution Degree PD 2 Over Voltage Category OVC II Safety Specifications EMI Emissions - Conducted Emissions EN 55032 class A (with external filter) EN 55032 class B (with external filter) - Radiated Emissions EN 55032 class A (with external filter) EN 55032 class B (with external filter) External filter proposal: www.tracopower.com/overview/tep160 EMS Immunity EN 55024 (IT Equipment) - Electrostatic Discharge Air: EN 61000-4-2, ±8 kV, perf. criteria A Contact: EN 61000-4-2, ±6 kV, perf. criteria A - RF Electromagnetic Field EN 61000-4-3, 20 V/m, perf. criteria A - EFT (Burst) / Surge EN 61000-4-4, ±2 kV, perf. criteria A EN 61000-4-5, ±2 kV, perf. criteria A Ext. input component: 2x KY 200 µF - Conducted RF Disturbances EN 61000-4-6, 10 Vrms, perf. criteria A - PF Magnetic Field Continuous: EN 61000-4-8, 100 A/m, perf. criteria A 1 s: EN 61000-4-8, 1000 A/m, perf. criteria A EMC Specifications Relative Humidity 95% max. (non condensing) Temperature Ranges - Operating Temperature –40°C to +75°C - Case Temperature +115°C max. - Storage Temperature –55°C to +125°C Power Derating - High Temperature Depending on model Depending on model (with Heat Sink) See application note: www.tracopower.com/overview/tep160 Over Temperature Protection Switch Off - Protection Mode 120°C typ. (Automatic recovery at 105°C typ.) - Measurement Point Case Cooling System Natural convection (20 LFM) Sense Function 10% max. of Vout nom. (Sense line to be connected to the output either at the module or at the load under regard of polarity.) Remote Control - Voltage Controlled Remote On: 3.0 to 12 VDC or open circuit Off: 0 to 1.2 VDC or short circuit Refers to 'Remote' and '-Vin' Pin - Off Idle Input Current 3 mA typ. - Remote Pin Input Current -0.5 to 1.0 mA General Specifications TEP 160 Series, 160 Watt All specifications valid at nominal voltage, resistive full load and +25°C after warm-up time, unless otherwise stated. www.tracopower.com November 30, 2022 Page 3 / 5

Altitude During Operation 5'000 m max. (for basic insulation) 2'000 m max. (for reinforced insulation) Switching Frequency 225 - 275 kHz (PWM) 250 kHz typ. (PWM) Insulation System Reinforced Insulation Working Voltage (rated) 145 VAC (3.3 and 5 Vout models)

185 VAC (48 and 53 Vout models)

172 VAC (other output models)

Isolation Test Voltage - Input to Output, 60 s 3'000 VAC - Input to Case, 60 s 1'600 VAC - Output to Case, 60 s 1'600 VAC Isolation Resistance - Input to Output, 500 VDC 1'000 MΩ min. Isolation Capacitance - Input to Output, 100 kHz, 1 V 2'500 pF max. Reliability - Calculated MTBF 380'000 h (MIL-HDBK-217F, ground benign) Washing Process Allowed (hermetical product) See Cleaning Guideline: www.tracopower.com/info/cleaning.pdf Environment - Vibration MIL-STD-810F - Thermal Shock MIL-STD-810F Housing Material Metal Base Material Non-conductive FR4 (UL 94 V-0 rated) Potting Material Silicone (UL 94 V-0 rated) Pin Material Copper Pin Foundation Plating Nickel (2 - 3 µm) Pin Surface Plating Tin (3 - 5 µm), matte Housing Type Metal Case Mounting Type PCB Mount Connection Type THD (Through-Hole Device) Footprint Type Half-Brick Weight 105 g Thermal Impedance - Case to Ambient 6.1 K/W typ. 4.6 K/W typ. (with Heat Sink) Environmental Compliance - REACH Declaration www.tracopower.com/info/reach-declaration.pdf REACH SVHC list compliant REACH Annex XVII compliant - RoHS Declaration www.tracopower.com/info/rohs-declaration.pdf Exemptions: 7a, 7c-I (RoHS exemptions refer to the component concentration only, not to the overall concentration in the product (O5A rule). The SCIP number is provided on request.) Supporting Documents Overview Link (for additional Documents) www.tracopower.com/overview/tep160 TEP 160 Series, 160 Watt All specifications valid at nominal voltage, resistive full load and +25°C after warm-up time, unless otherwise stated. www.tracopower.com November 30, 2022 Page 4 / 5

TEP 160 Series, 160 Watt 5.1 12.7 0.6 61.0 50.80 7.62 17.78 25.4 48.26 4.8 57.9 (2.28) 1 2 310 4 5 6 8 9 7 4-M3x0.5 (1.9) (0.19) (2.0) (2.4) (0.7) (0.5) (1.0) BOTTOM VIEW (0.3) (0.023) (0.2) (trough hole) Dimensions in mm (inch) Tolerances x.x±0.5 (x.xx±0.02) Tolerances x.xx±0.25 (x.xxx±0.01) Pin pich tolerances ±0.25 (±0.01) Pin dimension tolerances ±0.1 (±0.004) screw1 The screw1 locked torque MAX 5.0 kgfcm / 0.49 Nm Pinout Pin Single Pin Diameter 1 in (GND) 1.0 mm (0.04 inch) 2 Case 1.0 mm (0.04 inch) 3 Remote On/Off 1.0 mm (0.04 inch) 4 +Vin (Vcc) 1.0 mm (0.04 inch) 5 out 2.0 mm (0.08 inch) 6 ense 1.0 mm (0.04 inch) 7 Trim 1.0 mm (0.04 inch) 8 +Sense 1.0 mm (0.04 inch) 9 +Vout 2.0 mm (0.08 inch)

10 Sync

(on demand) 1.0 mm (0.04 inch) © Copyright 2022 Traco Electronic AG Specification s can be changed without notice. www.tracopower.com Rev. November 30, 2022 Page 5 / 5