TEP100-7218UIR | DigiCamel IC Datasheet

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DC/DC Railway Converter TEP 100UIR Series, 100 Watt

Ultra-wide 12:1 input voltage range: 9–75, 14–160 VDC
EN 50155 and EN 61373 certified
Encapsulated quarter-brick (2.3”x1.45”x0.5”) package
Extended holdup time with lowest capacitor volume
EN 45545-2 fire behavior
–40°C to +85°C operating temperature
Up to 3‘000 VAC I/O-isolation
Remote on/off and trim function
Adjustable undervoltage lockout (UVLO), short-circuit protection (SCP), overvoltage protection (OVP) and overtemperature protection (OTP)
3-year product warranty IEC 62368-1UL 62368-1 The TEP 100UIR is a series of high-performance 100 Watt DC/DC converters with an ultra-wide 12:1 input voltage range. The TEP 100UIR comes in a com- pact, fully encapsulated quarter-brick (2.3”x1.45”x0.5”) package for highest re- liability. The ultra-wide input voltage range lets system builders reduce the number of design channels where otherwise multiple input voltage configura- tions would be required. Thanks to its dedicated holdup circuit, the TEP 100UIR complies with extended holdup-time requirements without the need for bulky capacitors. The TEP 100UIR is EN 50155 certified for rolling stock appli- cations, EN 61373 certified for mechanical shock and vibration and EN 45545-2 certified for fire behavior. It comes with IEC/EN/UL 62368-1 safety approvals. Models Order Code Input Voltage Output Voltage Output Current Efficiency Range nom. (adjustable) max. typ. TEP 100-3611UIR 9 - 75 VDC (36 VDC nom.) 5 VDC (4.0 - 5.5 VDC) 20'000 mA 88 % TEP 100-3612UIR 12 VDC (9.6 - 13.2 VDC) 8'350 mA 88 % TEP 100-3613UIR 15 VDC (12.0 - 16.5 VDC) 6'700 mA 89 % TEP 100-3615UIR 24 VDC (19.2 - 26.4 VDC) 4'200 mA 88 % TEP 100-3618UIR 48 VDC (38.4 - 52.8 VDC) 2'100 mA 90 % TEP 100-7211UIR 14 - 160 VDC (110 VDC nom.) 5 VDC (4.0 - 5.5 VDC) 20'000 mA 88 % TEP 100-7212UIR 12 VDC (9.6 - 13.2 VDC) 8'350 mA 88 % TEP 100-7213UIR 15 VDC (12.0 - 16.5 VDC) 6'700 mA 88 % TEP 100-7215UIR 24 VDC (19.2 - 26.4 VDC) 4'200 mA 88 % TEP 100-7218UIR 48 VDC (38.4 - 52.8 VDC) 2'100 mA 89 % www.tracopower.com November 30, 2022 Page 1 / 6

TEP-HS2 - Optional Heat Sink: www.tracopower.com/products/tep-hs2.pdf TEP-HS4 - Optional Heat Sink: www.tracopower.com/products/tep-hs4.pdf on demand (backorder with MOQ non stocking item) - Optional Heat Sink with large profile: www.tracopower.com/products/tep-hs3.pdf - Optional Heat Sink with large profile: www.tracopower.com/products/tep-hs5.pdf - Optional model with 28 VDC / 3'600 mA Output and 9 - 75 VDC Input - Optional model with 53 VDC / 1'920 mA Output and 9 - 75 VDC Input - Optional model with 28 VDC / 3'600 mA Output and 14 - 160 VDC Input - Optional model with 53 VDC / 1'920 mA Output and 14 - 160 VDC Input - Optional models with Remote On/Off function with inverse logic Input Current - At no load 36 Vin models: 20 mA typ. (5 Vout model) 30 mA typ. (12 Vout model) 30 mA typ. (15 Vout model) 20 mA typ. (24 Vout model) 20 mA typ. (28 Vout model) 20 mA typ. (48 Vout model) 20 mA typ. (53 Vout model) 110 Vin models: 15 mA typ. (5 Vout model) 20 mA typ. (12 Vout model) 20 mA typ. (15 Vout model) 15 mA typ. (24 Vout model) 15 mA typ. (28 Vout model) 15 mA typ. (48 Vout model) 15 mA typ. (53 Vout model) Surge Voltage 36 Vin models: 100 VDC max. (1 s max.) 110 Vin models: 185 VDC max. (1 s max.) 110 Vin models: 12 VDC min. / 13.2 VDC typ. / 14 VDC max. (These are the Start-up Voltage values without an external resistor between the UVLO and -Vin pin. With an external resistor between these pins, the Start-up Voltage can be widely adjusted, see application note: www.tracopower.com/overview/tep100uir) 110 Vin models: 10 VDC min. / 11 VDC typ. / 12 VDC max. (These are the Shutdown Voltage values without an external resistor between the UVLO and -Vin pin. With an external resistor between these pins, the Shutdown Voltage can be widely adjusted, see application note: www.tracopower.com/overview/tep100uir) Recommended Input Fuse 36 Vin models: 20'000 mA (fast acting)

110 Vin models: 13'000 mA (fast acting)

(The need of an external fuse has to be assessed in the final application.) Input Filter Internal Pi-Type (By the use of following input capacitor, the input ripple can be further reduced:

36 Vin models: 220 µF / 100 V KY

110 Vin models: 150 µF / 200 V KXJ)

TEP 100UIR Series, 100 Watt All specifications valid at nominal voltage, resistive full load and +25°C after warm-up time, unless otherwise stated. www.tracopower.com November 30, 2022 Page 2 / 6

Output Voltage Adjustment –20% to +10% (By external trim resistor) See application note: www.tracopower.com/overview/tep100uir Output power must not exceed rated power! Voltage Set Accuracy ±1% max. Regulation - Input Variation (Vmin - Vmax) 0.1% max. - Load Variation (0 - 100%) 0.1% max. Ripple and Noise (20 MHz Bandwidth) 5 Vout models: 75 mVp-p typ. (w/ 10 µF // 47 µF) 12 Vout models: 100 mVp-p typ. (w/ 22 µF) 15 Vout models: 100 mVp-p typ. (w/ 22 µF) 24 Vout models: 200 mVp-p typ. (w/ 4.7 µF) 28 Vout models: 200 mVp-p typ. (w/ 4.7 µF) 48 Vout models: 300 mVp-p typ. (w/ 2.2 µF) 53 Vout models: 300 mVp-p typ. (w/ 2.2 µF) Capacitive Load 5 Vout models: 40'000 µF max. 12 Vout models: 7'000 µF max. 15 Vout models: 4'500 µF max. 24 Vout models: 1'800 µF max. 28 Vout models: 1'300 µF max. 48 Vout models: 430 µF max. 53 Vout models: 370 µF max. Minimum Load Not required Temperature Coefficient ±0.02 %/K max. Hold-up Time 10 ms min. (with external capacitor, see application note for BUS connection: www.tracopower.com/overview/tep100uir) Start-up Time 75 ms typ. / 100 ms max. Short Circuit Protection Continuous, Automatic recovery Output Current Limitation 110 - 130% of Iout max. Overvoltage Protection 120 - 135% of Vout nom. Transient Response - Response Deviation 25% typ. (25% Load Step) - Response Time 250 µs typ. (25% Load Step) Output Specifications Safety Standards - IT / Multimedia Equipment EN 62368-1 IEC 62368-1 UL 62368-1 - Railway Applications EN 50155 - Certification Documents www.tracopower.com/overview/tep100uir Pollution Degree PD 2 Over Voltage Category OVC II Safety Specifications EMI Emissions EN 50121-3-2 (EMC for Rolling Stock) - Conducted Emissions EN 55032 class A (with external filter) EN 55032 class B (with external filter) - Radiated Emissions EN 55032 class A (with external filter) EN 55032 class B (with external filter) External filter proposal: www.tracopower.com/overview/tep100uir EMC Specifications TEP 100UIR Series, 100 Watt All specifications valid at nominal voltage, resistive full load and +25°C after warm-up time, unless otherwise stated. www.tracopower.com November 30, 2022 Page 3 / 6

EMS Immunity EN 50155 (Railway Applications) EN 50121-3-2 (EMC for Rolling Stock) EN 55024 (IT Equipment) - Electrostatic Discharge Air: EN 61000-4-2, ±8 kV, perf. criteria A Contact: EN 61000-4-2, ±6 kV, perf. criteria A - RF Electromagnetic Field EN 61000-4-3, 20 V/m, perf. criteria A - EFT (Burst) / Surge EN 61000-4-4, ±2 kV, perf. criteria A EN 61000-4-5, ±1 kV, perf. criteria A Ext. input component: 220 µF / 100 V KY (36 Vin models) 150 µF / 200 V KXJ (110 Vin models) - Conducted RF Disturbances EN 61000-4-6, 10 Vrms, perf. criteria A - PF Magnetic Field Continuous: EN 61000-4-8, 100 A/m, perf. criteria A 1 s: EN 61000-4-8, 1000 A/m, perf. criteria A Relative Humidity 95% max. (non condensing) Temperature Ranges - Operating Temperature –40°C to +85°C - Case Temperature +105°C max. - Storage Temperature –55°C to +125°C Power Derating - High Temperature Depending on model Depending on model (with Heat Sink) See application note: www.tracopower.com/overview/tep100uir Over Temperature Protection Switch Off - Protection Mode 110°C typ. (Automatic recovery at 95°C typ.) - Measurement Point Base-Plate Cooling System Forced air cooling (with external fan, 400 LFM) Sense Function 10% max. of Vout nom. (If sense function is not used, sense pins must be connected to corresponding polarity output pins) Remote Control - Voltage Controlled Remote On: 3.0 to 12 VDC or open circuit Off: 0 to 1.2 VDC or short circuit Refers to 'Remote' and '-Vin' Pin - Off Idle Input Current 3 mA typ. - Remote Pin Input Current -0.5 to 1.0 mA Altitude During Operation 5'000 m max. Switching Frequency 160 - 200 kHz (PWM) 180 kHz typ. (PWM) Insulation System Reinforced Insulation (110 Vin models) Basic Insulation (36 Vin models) Working Voltage (rated) 220 VAC Isolation Test Voltage - Input to Output, 60 s 3'000 VAC (110 Vin models) 2'250 VDC (36 Vin models) - Input to Case, 60 s 1'500 VAC (110 Vin models) 1'600 VDC (36 Vin models) - Output to Case, 60 s 1'500 VAC (110 Vin models) 1'600 VDC (36 Vin models) Creepage - Input to Output 3.2 mm min. Clearance - Input to Output 3 mm min. Isolation Resistance - Input to Output, 500 VDC 1'000 MΩ min. Isolation Capacitance - Input to Output, 100 kHz, 1 V 1'000 pF max. Distance Through Isolation 0.4 mm Reliability - Calculated MTBF 420'800 h (MIL-HDBK-217F, ground benign) Washing Process Allowed (hermetical product) See Cleaning Guideline: www.tracopower.com/info/cleaning.pdf General Specifications TEP 100UIR Series, 100 Watt All specifications valid at nominal voltage, resistive full load and +25°C after warm-up time, unless otherwise stated. www.tracopower.com November 30, 2022 Page 4 / 6

Environment - Vibration MIL-STD-810F EN 61373 7.6 g, 3 axis, 60 min, 20-2000 Hz - Mechanical Shock MIL-STD-810F EN 61373 50 g, 3 axis, 11 ms - Thermal Shock MIL-STD-810F -55°C to +125°C, 72 cycles, 30 min each EN 50155 Housing Material Alu base-plate w. plastic case Isolation Frame Material Non-conductive Plastic (UL 94 V-0 rated) Potting Material Silicone (UL 94 V-0 rated) Pin Material Copper Pin Foundation Plating Copper (1 - 1.5 µm) Pin Surface Plating Nickel (4 - 6 µm), matte Housing Type Plastic Case Mounting Type PCB Mount Connection Type THD (Through-Hole Device) Footprint Type Quarter-Brick Weight 64 g Thermal Impedance - Case to Ambient 8.3 K/W typ. (without heatsink) 7.4 K/W typ. (with heatsink TEP-HS2) 7.4 K/W typ. (with heatsink TEP-HS4) 6.2 K/W typ. (with heatsink TEP-HS3) 6.2 K/W typ. (with heatsink TEP-HS5) Environmental Compliance - REACH Declaration www.tracopower.com/info/reach-declaration.pdf REACH SVHC list compliant REACH Annex XVII compliant - RoHS Declaration www.tracopower.com/info/rohs-declaration.pdf Exemptions: 7a, 7c-I (RoHS exemptions refer to the component concentration only, not to the overall concentration in the product (O5A rule). The SCIP number is provided on request.) - Flammability (EN 45545-2) www.tracopower.com/info/en45545-declaration.pdf Supporting Documents Overview Link (for additional Documents) www.tracopower.com/overview/tep100uir TEP 100UIR Series, 100 Watt All specifications valid at nominal voltage, resistive full load and +25°C after warm-up time, unless otherwise stated. www.tracopower.com November 30, 2022 Page 5 / 6

TEP 100UIR Series, 100 Watt 4x 3.81 (4x 0.15) 10.8 (0.43) 12.7 (0.50) 3 2 1 8 6 7 5 4 36.8 (1.45) 5.3 (0.21) 26.16 (1.03) 4x 3.81 (4x 0.15) 57.9 (2.28) 5.3 (0.21) 3.6 (0.14) 50.8 (2.00) 47.24 (1.86) 5.1 (0.2) Bottom view Screw 2x M3x0.5 Dimensions in mm (inch) Tolerances: x.x ±0.5 (±0.02) x.xx ±0.25 (±0.01) Pin diameter ±0.1 (±0.004) Screw lock torque: Max. 0.34 N·m (3.5 kgf·cm) Pin (other): 1.0 (0.04) 9 10 Pinout Pin Function 1 –Vin (GND)

2 Remote On/Off

3 +Vin (Vcc) 4 –Vout 5 –Sense

6 Trim

9 Bus

10 UVLO

Product Information

TEP100-7218UIR specifications and overview.

Summary

TEP 100UIR Series, 100 Watt Rev. November 30, 2022

Description

TEP 100UIR Series, 100 Watt Rev. November 30, 2022

Source title TEP100-7218UIR Datasheet(PDF) - TRACO Electronic AG

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