TEP100-7212WIR

TEP100WIR TRACOPOWER | Alldatasheet

Document overview

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Technical content

DC/DC Railway Converter TEP 100WIR Series, 100 Watt

• Compact metal package
• Ultra wide 4:1 input voltage ranges 9–36, 18–75, 43–160 VDC
• EN 50155 approval for railway

applications

• Very high efficiency up to 93%
• No minimum load
• Soft start
• Adjustable output voltage +10/-20%
• Sense line
• Remote On/Off input
• Under voltage lock-out circuit IEC 62368-1UL 62368-1 The TEP 100WIR Series is a family of isolated high performance DC/DC con- verter modules with ultra-wide 4:1 input voltage ranges which come in a rugged, sealed industry standard half brick package. A very high efficiency al- lows full power operation without forced air cooling at 60°C This temperature can be increased to 70°C with optional mounted heatsink or up to 85°C when mounted on an iron base plate. The very wide input voltage range make these converters interesting solution for battery operated systems. Typical applica- tions are in telecom/datacom, industry control and railway systems for on board power distribution. These series is available in many optional designs on demand Models Order Code Input Voltage Output Voltage Output Current Efficiency Range nom. (adjustable) max. typ. TEP 100-2411WIR 9 - 36 VDC (24 VDC nom.) 5 VDC (4.0 - 5.5 VDC) 20'000 mA 93 % TEP 100-2412WIR 12 VDC (9.6 - 13.2 VDC) 8'400 mA 90 % TEP 100-2415WIR 24 VDC (19.2 - 26.4 VDC) 4'200 mA 90 % TEP 100-2416WIR 28 VDC (22.4 - 30.8 VDC) 3'600 mA 90 % TEP 100-2418WIR 48 VDC (38.4 - 52.8 VDC) 2'100 mA 90 % TEP 100-4812WIR 18 - 75 VDC (48 VDC nom.) 12 VDC (9.6 - 13.2 VDC) 8'400 mA 90 % TEP 100-4815WIR 24 VDC (19.2 - 26.4 VDC) 4'200 mA 90 % TEP 100-4816WIR 28 VDC (22.4 - 30.8 VDC) 3'600 mA 92 % TEP 100-4818WIR 48 VDC (38.4 - 52.8 VDC) 2'100 mA 91 % TEP 100-7212WIR 43 - 160 VDC (110 VDC nom.) 12 VDC (9.6 - 13.2 VDC) 8'400 mA 90 % TEP 100-7215WIR 24 VDC (19.2 - 26.4 VDC) 4'200 mA 90 % TEP 100-7216WIR 28 VDC (22.4 - 30.8 VDC) 3'600 mA 90 % TEP 100-7218WIR 48 VDC (38.4 - 52.8 VDC) 2'100 mA 91 % www.tracopower.com November 30, 2022 Page 1 / 5

TEP-HS1 - Optional Heat Sink: www.tracopower.com/products/tep-hs1.pdf on demand (backorder with MOQ non stocking item) - Optional model with 3.3 VDC / 25'000 mA Output and 9 - 36 VDC Input - Optional model with 15 VDC / 6'700 mA Output and 9 - 36 VDC Input - Optional model with 3.3 VDC / 25'000 mA Output and 18 - 75 VDC Input - Optional model with 5 VDC / 20'000 mA Output and 18 - 75 VDC Input - Optional model with 15 VDC / 6'700 mA Output and 18 - 75 VDC Input - Optional model with 3.3 VDC / 25'000 mA Output and 43 - 160 VDC Input - Optional model with 5 VDC / 20'000 mA Output and 43 - 160 VDC Input - Optional model with 15 VDC / 6'700 mA Output and 43 - 160 VDC Input - Optional models with inverse Remote On/Off function (passive = off) - Chassis mount models w/o filter: www.tracopower.com/products/tep100wircm.pdf - Chassis mount models w/ filter to meet EN 55032 class A: www.tracopower.com/products/tep100wircmf.pdf Input Current - At no load 110 Vin models: 10 mA typ. 24 Vin models: 20 mA typ. (3.3 Vout model) 25 mA typ. (5 Vout model) 25 mA typ. (12 Vout model) 25 mA typ. (15 Vout model) 25 mA typ. (24 Vout model) 25 mA typ. (28 Vout model) 35 mA typ. (48 Vout model) 48 Vin models: 15 mA typ. (3.3 Vout model) 15 mA typ. (5 Vout model) 20 mA typ. (12 Vout model) 20 mA typ. (15 Vout model) 20 mA typ. (24 Vout model) 20 mA typ. (28 Vout model) 25 mA typ. (48 Vout model) Surge Voltage 24 Vin models: 50 VDC max. (1 s max.) 48 Vin models: 100 VDC max. (1 s max.) 110 Vin models: 185 VDC max. (1 s max.) 110 Vin models: 33 VDC min. / 34.5 VDC typ. / 36 VDC max. Recommended Input Fuse 24 Vin models: 20'000 mA (fast acting)

48 Vin models: 12'000 mA (fast acting)

110 Vin models: 5'000 mA (slow blow)

(The need of an external fuse has to be assessed in the final application.) Input Filter Internal Pi-Type Input Specifications Output Voltage Adjustment –20% to +10% (By external trim resistor) See application note: www.tracopower.com/overview/tep100wir Output power must not exceed rated power! Voltage Set Accuracy ±1% max. Regulation - Input Variation (Vmin - Vmax) 0.1% max. - Load Variation (0 - 100%) 0.1% max. Output Specifications TEP 100WIR Series, 100 Watt All specifications valid at nominal voltage, resistive full load and +25°C after warm-up time, unless otherwise stated. www.tracopower.com November 30, 2022 Page 2 / 5

(20 MHz Bandwidth) 3.3 Vout models: 75 mVp-p max. (w/ 1 µF X7R // 22 µF poscap) 5 Vout models: 75 mVp-p max. (w/ 1 µF X7R // 22 µF poscap) 12 Vout models: 100 mVp-p max. (w/ 1 µF X7R // 22 µF poscap) 15 Vout models: 100 mVp-p max. (w/ 1 µF X7R // 22 µF poscap) 24 Vout models: 200 mVp-p max. (w/ 4.7 µF X7R) 28 Vout models: 200 mVp-p max. (w/ 4.7 µF X7R) 48 Vout models: 300 mVp-p max. (w/ 2.2 µF X7R) Capacitive Load 3.3 Vout models: 75'700 µF max. 5 Vout models: 40'000 µF max. 12 Vout models: 7'000 µF max. 15 Vout models: 4'460 µF max. 24 Vout models: 1'750 µF max. 28 Vout models: 1'280 µF max. 48 Vout models: 430 µF max. Minimum Load Not required Temperature Coefficient ±0.02 %/K max. Start-up Time 75 ms typ. Short Circuit Protection Continuous, Automatic recovery Output Current Limitation 150% typ. of Iout max. (110 Vin models) 120 - 150% (other models) Overvoltage Protection 115 - 130% of Vout nom. Transient Response - Response Time 200 µs typ. / 250 µs max. (25% Load Step) Safety Standards - IT / Multimedia Equipment EN 60950-1 EN 62368-1 IEC 60950-1 IEC 62368-1 UL 60950-1 UL 62368-1 - Railway Applications EN 50155 - Certification Documents www.tracopower.com/overview/tep100wir Safety Specifications EMI Emissions - Conducted Emissions EN 55011 class B (with external filter) EN 55032 class B (with external filter) - Radiated Emissions EN 55011 class B (with external filter) EN 55032 class B (with external filter) External filter proposal: www.tracopower.com/overview/tep100wir EMS Immunity EN 50155 (Railway Applications) EN 55024 (IT Equipment) - Electrostatic Discharge Air: EN 61000-4-2, ±8 kV, perf. criteria A Contact: EN 61000-4-2, ±6 kV, perf. criteria A - RF Electromagnetic Field EN 61000-4-3, 20 V/m, perf. criteria A - EFT (Burst) / Surge EN 61000-4-4, ±2 kV, perf. criteria A EN 61000-4-5, ±2 kV, perf. criteria A Ext. input component: 24 Vin models: 2 x KY 220 µF

48 Vin models: 2 x KY 220 µF

110 Vin models: 2 x KXJ 150 µF

• Conducted RF Disturbances EN 61000-4-6, 10 Vrms, perf. criteria A - PF Magnetic Field Continuous: EN 61000-4-8, 100 A/m, perf. criteria A 1 s: EN 61000-4-8, 1000 A/m, perf. criteria A EMC Specifications Relative Humidity 95% max. (non condensing) General Specifications TEP 100WIR Series, 100 Watt All specifications valid at nominal voltage, resistive full load and +25°C after warm-up time, unless otherwise stated. www.tracopower.com November 30, 2022 Page 3 / 5

Temperature Ranges - Operating Temperature –40°C to +75°C - Case Temperature +105°C max. - Storage Temperature –55°C to +125°C Power Derating - High Temperature Depending on model Depending on model (with Heat Sink) See application note: www.tracopower.com/overview/tep100wir Over Temperature Protection Switch Off - Protection Mode 115°C typ. (Automatic recovery at 105°C typ.) - Measurement Point Base-Plate Cooling System Natural convection (20 LFM) Sense Function 10% max. of Vout nom. Remote Control - Voltage Controlled Remote On: 3.0 to 12 VDC or open circuit Off: 0 to 1.2 VDC or short circuit Refers to 'Remote' and '-Vin' Pin - Off Idle Input Current 3 mA typ. - Remote Pin Input Current -0.5 to 1.0 mA (Optional models with inverse logic available) Altitude During Operation 2'000 m max. (for reinforced insulation) 5'000 m max. (for functional insulation) Switching Frequency 300 kHz typ. (PWM) (±10%, 110 Vin models) 250 kHz typ. (PWM) (±10%, other models) Insulation System Reinforced Insulation Working Voltage (rated) 177 VAC (110 Vin models) 145 VAC (24 and 48 Vin, 3.3 and 5 Vout models)

185 VAC (24 and 48 Vin, 48 Vout models)

172 VAC (24 and 48 Vin, other output models)

Isolation Test Voltage - Input to Output, 60 s 3'000 VAC - Input to Case, 60 s 1'500 VAC - Output to Case, 60 s 1'500 VAC Isolation Resistance - Input to Output, 500 VDC 1'000 MΩ min. Isolation Capacitance - Input to Output, 100 kHz, 1 V 2'500 pF max. Reliability - Calculated MTBF 409'000 h (MIL-HDBK-217F, ground benign) Washing Process Allowed (hermetical product) See Cleaning Guideline: www.tracopower.com/info/cleaning.pdf Environment - Vibration MIL-STD-810F EN 61373 - Mechanical Shock MIL-STD-810F EN 61373 - Thermal Shock MIL-STD-810F EN 50155 Housing Material Alu base-plate w. metal case (24 and 48 Vin models) Alu base-plate w. plastic case (110 Vin models) Base Material Non-conductive FR4 (UL 94 V-0 rated) (24 and

48 Vin models only)

Potting Material Silicone (UL 94 V-0 rated) Pin Material Copper Pin Foundation Plating Nickel (2 - 3 µm) Pin Surface Plating Tin (3 - 5 µm), matte Housing Type Metal Case (24 and 48 Vin models) Plastic Case (110 Vin models) Mounting Type PCB Mount Connection Type THD (Through-Hole Device) Footprint Type Half-Brick Weight 105 g Thermal Impedance - Case to Ambient 6.7 K/W typ. 4.7 K/W typ. (with Heat Sink) TEP 100WIR Series, 100 Watt All specifications valid at nominal voltage, resistive full load and +25°C after warm-up time, unless otherwise stated. www.tracopower.com November 30, 2022 Page 4 / 5

Environmental Compliance - REACH Declaration www.tracopower.com/info/reach-declaration.pdf REACH SVHC list compliant REACH Annex XVII compliant - RoHS Declaration www.tracopower.com/info/rohs-declaration.pdf Exemptions: 7a, 7c-I (RoHS exemptions refer to the component concentration only, not to the overall concentration in the product (O5A rule). The SCIP number is provided on request.) - Flammability (EN 45545-2) www.tracopower.com/info/en45545-declaration.pdf Supporting Documents Overview Link (for additional Documents) www.tracopower.com/overview/tep100wir Outline Dimensions TEP 100WIR Series, 100 Watt 5.1 12.7 0.6 61.0 50.80 7.62 17.78 25.4 48.26 4.8 57.9 (2.28) 1 2 34 5 6 8 9 7 Screw 1 4-M3 through hole (1.9) (0.19) (2.0) (2.4) (0.7) (0.5) (1.0) BOTTOM VIEW (0.3) (0.023) (0.2) Dimensions in mm (inch) Tolerances x.x±0.5 (x.xx±0.02) Tolerances x.xx±0.25 (x.xxx±0.01) Pin pich tolerances ±0.25 (±0.01) Pin dimension tolerances ±0.1 (±0.004) The Screw 1 locked torque: 24 & 48 Vout models: max. 5.0 kgfcm / 0.49 Nm

110 Vout models:

max. 3.5 kgfcm / 0.34 Nm Pinout Pin Single Pin Diameter 1 in (GND) 1.0 mm (0.04 inch) 2 Case 1.0 mm (0.04 inch) 3 Remote On/Off 1.0 mm (0.04 inch) 4 +Vin (Vcc) 1.0 mm (0.04 inch) 5 out 2.0 mm (0.08 inch) 6 ense 1.0 mm (0.04 inch) 7 Trim 1.0 mm (0.04 inch) 8 +Sense 1.0 mm (0.04 inch) 9 +Vout 2.0 mm (0.08 inch) © Copyright 2022 Traco Electronic AG Specification s can be changed without notice. www.tracopower.com Rev. November 30, 2022 Page 5 / 5