TEN60-4818WIR | DigiCamel IC Datasheet

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DC/DC Railway Converter TEN 60WIR Series, 60 Watt

Compact 2”x1” package (without heatsink)
Wide 4:1 input voltage range: 9–36, 18–75, 36–160 VDC
EN 50155 and EN 61373 approval for railway applications
Qualification for fire behavior according to EN 45545-2
Operating temperature range –40°C to +85°C
I/O-isolation 3‘000 VDC
High efficiency up to 92%
Under voltage lock out circuit
Adjustable output voltage and Remote On/Off
3 year product warranty IEC 62368-1UL 62368-1 The TEN 60WIR is a ruggedized 60 Watt railway approved DC/DC converter se- ries with a wide 4:1 input voltage range and increased resistance against elec- tromagnetic interference, shock/vibration and thermal shock. The standard ver- sion comes with a preassembled heatsink which was specifically designed for this 2” x 1” metal package converter. Together with a high efficiency of up to 92% this gives the converter an effective operating temperature range of -40° to +70°C without derating. The approvals according to standards EN 50155 and EN 61373 qualify them for railway and transportation systems. Additional qualification for the fire behavior of components according to EN 45545-2 and the safety approval according IEC/EN 62368-1, UL62368-1 support a poten- tial compliance test of the application. All models offer an I/O-isolation voltage of 3’000 VDC and feature an active under voltage lockout function, remote on/- off and adjustable outputs to ensure that these converters fit in any ruggedized application setup. Models Order Code Input Voltage Output 1 Output 2 Efficiency Range Vnom Imax Vnom Imax typ. TEN 60-2411WIR 9 - 36 VDC (24 VDC nom.)

5 VDC 12'000 mA 91 %

TEN 60-2412WIR 12 VDC 5'000 mA 93 % TEN 60-2413WIR 15 VDC 4'000 mA 93 % TEN 60-2415WIR 24 VDC 2'500 mA 91 % TEN 60-2418WIR 48 VDC 1'250 mA 92 % TEN 60-2422WIR +12 VDC 2'500 mA –12 VDC 2'500 mA 91 % TEN 60-2423WIR +15 VDC 2'000 mA –15 VDC 2'000 mA 91 % TEN 60-2425WIR +24 VDC 1'250 mA –24 VDC 1'250 mA 92 % TEN 60-4811WIR 18 - 75 VDC (48 VDC nom.)

5 VDC 12'000 mA 92 %

TEN 60-4812WIR 12 VDC 5'000 mA 93 % TEN 60-4813WIR 15 VDC 4'000 mA 94 % TEN 60-4815WIR 24 VDC 2'500 mA 92 % TEN 60-4818WIR 48 VDC 1'250 mA 92 % TEN 60-4822WIR +12 VDC 2'500 mA –12 VDC 2'500 mA 92 % TEN 60-4823WIR +15 VDC 2'000 mA –15 VDC 2'000 mA 92 % TEN 60-4825WIR +24 VDC 1'250 mA –24 VDC 1'250 mA 92 % TEN 60-7211WIR 36 - 160 VDC (110 VDC nom.) TEN 60-7212WIR 12 VDC 5'000 mA 92 % TEN 60-7213WIR 15 VDC 4'000 mA 92 % TEN 60-7215WIR 24 VDC 2'500 mA 91 % TEN 60-7218WIR 48 VDC 1'250 mA 91 % TEN 60-7222WIR +12 VDC 2'500 mA –12 VDC 2'500 mA 91 % TEN 60-7223WIR +15 VDC 2'000 mA –15 VDC 2'000 mA 91 % TEN 60-7225WIR +24 VDC 1'250 mA –24 VDC 1'250 mA 91 % www.tracopower.com November 30, 2022 Page 1 / 5

TEN-HS8 - Optional Heat Sink with Height = 0.3 inch: www.tracopower.com/products/ten-hs8.pdf on demand (backorder with MOQ non stocking item) - Optional Heat Sink with Height = 0.8 inch: www.tracopower.com/products/ten-hs10.pdf - Optional Heat Sink with Height = 0.5 inch: www.tracopower.com/products/ten-hs9.pdf - Optional models without heatsink Input Current - At no load 24 Vin models: 15 mA typ. 48 Vin models: 15 mA typ. 110 Vin models: 15 mA typ. Surge Voltage 24 Vin models: 50 VDC max. (1 s max.) 48 Vin models: 100 VDC max. (1 s max.) 110 Vin models: 200 VDC max. (1 s max.) Under Voltage Lockout 24 Vin models: 7 VDC min. / 8 VDC typ. / 8.8 VDC max. 48 Vin models: 15 VDC min. / 16 VDC typ. / 17.5 VDC max. 110 Vin models: 32 VDC min. / 34 VDC typ. / 35.8 VDC max. Recommended Input Fuse 24 Vin models: 10'000 mA (fast acting)

48 Vin models: 6'300 mA (slow blow)

110 Vin models: 3'150 mA (slow blow)

(The need of an external fuse has to be assessed in the final application.) Input Filter Internal Pi-Type Input Specifications Output Voltage Adjustment –10% to +20% (15 Vout and 24 Vout models) ±10% (other models) (By external trim resistor) See application note: www.tracopower.com/overview/ten60wir Output power must not exceed rated power! Voltage Set Accuracy ±1% max. Regulation - Input Variation (Vmin - Vmax) single output models: 0.2% max. dual output models: 0.2% max. - Load Variation (0 - 100%) single output models: 0.5% max. dual output models: 1% max. (Output 1) 1% max. (Output 2) - Cross Regulation (25% / 100% asym. load) dual output models: 5% max. Ripple and Noise (20 MHz Bandwidth) - single output 5 Vout models: 75 mVp-p typ. (w/ 1 µF X7R) 12 Vout models: 100 mVp-p typ. (w/ 1 µF X7R) 15 Vout models: 100 mVp-p typ. (w/ 1 µF X7R) 24 Vout models: 150 mVp-p typ. (w/ 1 µF X7R) 48 Vout models: 300 mVp-p typ. (w/ 1 µF X7R) - dual output 12 / -12 Vout models: 100 / 100 mVp-p typ. (w/ 1 µF X7R) 15 / -15 Vout models: 100 / 100 mVp-p typ. (w/ 1 µF X7R) 24 / -24 Vout models: 150 / 150 mVp-p typ. (w/ 1 µF X7R) - single output 5 Vout models: 100 mVp-p max. (w/ 1 µF X7R) 12 Vout models: 125 mVp-p max. (w/ 1 µF X7R) 15 Vout models: 125 mVp-p max. (w/ 1 µF X7R) 24 Vout models: 200 mVp-p max. (w/ 1 µF X7R) 48 Vout models: 350 mVp-p max. (w/ 1 µF X7R) - dual output 12 / -12 Vout models: 125 / 125 mVp-p max. (w/ 1 µF X7R) 15 / -15 Vout models: 125 / 125 mVp-p max. (w/ 1 µF X7R) 24 / -24 Vout models: 200 / 200 mVp-p max. (w/ 1 µF X7R) Output Specifications TEN 60WIR Series, 60 Watt All specifications valid at nominal voltage, resistive full load and +25°C after warm-up time, unless otherwise stated. www.tracopower.com November 30, 2022 Page 2 / 5

Capacitive Load - single output 5 Vout models: 17'000 µF max. 12 Vout models: 3'000 µF max. 15 Vout models: 1'900 µF max. 24 Vout models: 730 µF max. 48 Vout models: 190 µF max. - dual output 12 / -12 Vout models: 1'500 / 1'500 µF max. 15 / -15 Vout models: 940 / 940 µF max. 24 / -24 Vout models: 370 / 370 µF max. Minimum Load Not required Temperature Coefficient ±0.02 %/K max. Start-up Time 30 ms typ. / 60 ms max. Short Circuit Protection Continuous, Automatic recovery Output Current Limitation 150% typ. of Iout max. Overvoltage Protection 124 - 133% of Vout nom. (By Zener diode) Transient Response - Response Time 250 µs typ. (25% Load Step) Safety Standards - IT / Multimedia Equipment EN 62368-1 IEC 62368-1 UL 62368-1 - Railway Applications EN 50155 - Certification Documents www.tracopower.com/overview/ten60wir Pollution Degree PD 2 Safety Specifications EMI Emissions EN 50121-3-2 (EMC for Rolling Stock) - Conducted Emissions EN 55032 class A (with external filter) EN 55032 class B (with external filter) - Radiated Emissions EN 55032 class A (with external filter) EN 55032 class B (with external filter) External filter proposal: www.tracopower.com/overview/ten60wir EMS Immunity EN 50155 (Railway Applications) EN 50121-3-2 (EMC for Rolling Stock) EN 55024 (IT Equipment) - Electrostatic Discharge Air: EN 61000-4-2, ±8 kV, perf. criteria A Contact: EN 61000-4-2, ±6 kV, perf. criteria A - RF Electromagnetic Field EN 61000-4-3, 20 V/m, perf. criteria A - EFT (Burst) / Surge EN 61000-4-4, ±2 kV, perf. criteria A EN 61000-4-5, ±2 kV, perf. criteria A Ext. input component: 24 Vin models: 2x KY 220 µF // TVS SMDJ58A

48 Vin models: 2x KY 220 µF // TVS SMDJ120A

110 Vin models: 2x KXJ 150 µF // TVS

Conducted RF Disturbances EN 61000-4-6, 10 Vrms, perf. criteria A - PF Magnetic Field Continuous: EN 61000-4-8, 100 A/m, perf. criteria A 1 s: EN 61000-4-8, 1000 A/m, perf. criteria A EMC Specifications Relative Humidity 95% max. (non condensing) Temperature Ranges - Operating Temperature –40°C to +85°C - Case Temperature +105°C max. - Storage Temperature –55°C to +125°C Power Derating - High Temperature 2.86 %/K above 70°C See application note: www.tracopower.com/overview/ten60wir General Specifications TEN 60WIR Series, 60 Watt All specifications valid at nominal voltage, resistive full load and +25°C after warm-up time, unless otherwise stated. www.tracopower.com November 30, 2022 Page 3 / 5

Protection Mode 115°C typ. Cooling System Natural convection (20 LFM) Remote Control - Voltage Controlled Remote On: 3.0 to 12 VDC or open circuit Off: 0 to 1.2 VDC or short circuit Refers to 'Remote' and '-Vin' Pin - Off Idle Input Current 3 mA typ. - Remote Pin Input Current -0.5 to 0.5 mA Altitude During Operation 5'000 m max. Switching Frequency 200 - 275 kHz (PWM) 250 kHz typ. (PWM) Insulation System Functional Insulation Isolation Test Voltage - Input to Output, 60 s 3'000 VDC - Input to Case, 60 s 2'250 VDC Isolation Resistance - Input to Output, 500 VDC 1'000 MΩ min. Isolation Capacitance - Input to Output, 100 kHz, 1 V 1'500 pF max. Reliability - Calculated MTBF 724'500 h (MIL-HDBK-217F, ground benign) Washing Process Allowed (hermetical product) See Cleaning Guideline: www.tracopower.com/info/cleaning.pdf Environment - Vibration MIL-STD-810F EN 61373 - Mechanical Shock MIL-STD-810F EN 61373 - Thermal Shock MIL-STD-810F EN 50155 Housing Material Copper Base Material Non-conductive FR4 (UL 94 V-0 rated) Potting Material Silicone (UL 94 V-0 rated) Pin Material Copper Pin Foundation Plating Nickel (2 - 3 µm) Pin Surface Plating Tin (3 - 5 µm), matte Housing Type Metal Case Mounting Type PCB Mount Connection Type THD (Through-Hole Device) Footprint Type 2" x 1" Soldering Profile Wave Soldering Weight 66.9 g Thermal Impedance - Case to Ambient 5.9 K/W typ. (standard version) 8.3 K/W typ. (with heatsink TEN-HS8) 7.0 K/W typ. (with heatsink TEN-HS9) 5.7 K/W typ. (with heatsink TEN-HS10) 10.8 K/W typ. (without heatsink) Environmental Compliance - REACH Declaration www.tracopower.com/info/reach-declaration.pdf REACH SVHC list compliant REACH Annex XVII compliant - RoHS Declaration www.tracopower.com/info/rohs-declaration.pdf Exemptions: 7a, 7c-I (RoHS exemptions refer to the component concentration only, not to the overall concentration in the product (O5A rule). The SCIP number is provided on request.) - Flammability (EN 45545-2) www.tracopower.com/info/en45545-declaration.pdf Supporting Documents Overview Link (for additional Documents) www.tracopower.com/overview/ten60wir TEN 60WIR Series, 60 Watt All specifications valid at nominal voltage, resistive full load and +25°C after warm-up time, unless otherwise stated. www.tracopower.com November 30, 2022 Page 4 / 5

TEN 60WIR Series, 60 Watt Bottom View 2.54 (0.1) 7.62 (0.3) 10.16 (0.4) 5.6 (0.22) 50.8 (2.00) 40.64 (1.60) 2.55 (0.10) 2.7 (0.11) 45.72 (1.80) 25.4 max. (1.00 max.) 5.08 (0.2) 10.16 (0.4) 24.10 (0.95) 3 2 1 6 5 4 40.7 (1.60) 12.7 (0.5) Ø1.0 (Ø0.04) Dimensions in mm (inch) Tolerances: x.x ±0.5 (±0.02) x.xx ±0.25 (±0.01) Pin diameter ±0.1 (±0.004) Ø1.5 (Ø0.06) 25.4 max. (1.0 max.) 3.90 ±0.60 (0.153 ±0.024) 33.0 (1.30) Front View 25.4 (1.00) 10.2 (0.40) Pinout Pin Single Dual 1 +Vin (Vcc) +Vin (Vcc) 2 -Vin (GND) -Vin (GND)

3 Remote On/Off Remote On/Off

6 Trim -Vout

7 NC* NC*

8 NC* NC*

Product Information

TEN60-4818WIR specifications and overview.

Summary

TEN 60WIR Series, 60 Watt Rev. November 30, 2022

Description

TEN 60WIR Series, 60 Watt Rev. November 30, 2022

Source title TEN60-4818WIR Datasheet(PDF) - TRACO Electronic AG

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