TEN40 TRACOPOWER | Alldatasheet
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DC/DC Converter TEN 40 Series, 40 Watt
- 40 Watt in a 2”x2” package
- Wide 2:1 input voltage range
- Extended operating temperature range: –40°C to +75°C
- Over temperature protection, under voltage lockout and Remote On/Off
- Shielded metal case with insulated baseplate
- 3-years product warranty IEC 62368-1UL 62368-1 The TEN 40 series is a family of high performance 40W DC/DC converter mod- ules featuring a wide 2:1 input voltage range in a 2"x2" package. Typical appli- cations for these products are battery operated equipment and distributed power architectures in communication and industrial electronics. Models Order Code Input Voltage Output 1 Output 2 Output 3 Efficiency Range Vnom Imax Vnom Imax Vnom Imax typ. TEN 40-1210 9 - 18 VDC (12 VDC nom.)
3.3 VDC 8'000 mA 86 %
TEN 40-1211 5 VDC 8'000 mA 86 % TEN 40-1212 12 VDC 3'300 mA 86 % TEN 40-1220 +3.3 VDC 8'000 mA +5 VDC 8'000 mA 85 % TEN 40-1222 +12 VDC 1'800 mA –12 VDC 1'800 mA 85 % TEN 40-1223 +15 VDC 1'400 mA –15 VDC 1'400 mA 85 % TEN 40-1233 +3.3 VDC 6'000 mA +12 VDC 400 mA –12 VDC 400 mA 84 % TEN 40-1234 +3.3 VDC 6'000 mA +15 VDC 300 mA –15 VDC 300 mA 84 % TEN 40-1231 +5 VDC 6'000 mA +12 VDC 400 mA –12 VDC 400 mA 86 % TEN 40-1232 +5 VDC 6'000 mA +15 VDC 300 mA –15 VDC 300 mA 86 % TEN 40-2410 18 - 36 VDC (24 VDC nom.)
3.3 VDC 8'000 mA 87 %
TEN 40-2411 5 VDC 8'000 mA 89 % TEN 40-2412 12 VDC 3'300 mA 88 % TEN 40-2420 +3.3 VDC 8'000 mA +5 VDC 8'000 mA 86 % TEN 40-2422 +12 VDC 1'800 mA –12 VDC 1'800 mA 87 % TEN 40-2423 +15 VDC 1'400 mA –15 VDC 1'400 mA 87 % TEN 40-2433 +3.3 VDC 6'000 mA +12 VDC 400 mA –12 VDC 400 mA 85 % TEN 40-2434 +3.3 VDC 6'000 mA +15 VDC 300 mA –15 VDC 300 mA 85 % TEN 40-2431 +5 VDC 6'000 mA +12 VDC 400 mA –12 VDC 400 mA 87 % TEN 40-2432 +5 VDC 6'000 mA +15 VDC 300 mA –15 VDC 300 mA 87 % TEN 40-4810 36 - 75 VDC (48 VDC nom.)
3.3 VDC 8'000 mA 88 %
TEN 40-4811 5 VDC 8'000 mA 90 % TEN 40-4812 12 VDC 3'300 mA 89 % TEN 40-4820 +3.3 VDC 8'000 mA +5 VDC 8'000 mA 88 % TEN 40-4822 +12 VDC 1'800 mA –12 VDC 1'800 mA 87 % TEN 40-4823 +15 VDC 1'400 mA –15 VDC 1'400 mA 87 % TEN 40-4833 +3.3 VDC 6'000 mA +12 VDC 400 mA –12 VDC 400 mA 86 % TEN 40-4834 +3.3 VDC 6'000 mA +15 VDC 300 mA –15 VDC 300 mA 86 % TEN 40-4831 +5 VDC 6'000 mA +12 VDC 400 mA –12 VDC 400 mA 88 % TEN 40-4832 +5 VDC 6'000 mA +15 VDC 300 mA –15 VDC 300 mA 88 % Options TEN-HS3 - Optional Heat Sink: www.tracopower.com/products/ten-hs3.pdf Note - TEN 40-xx20: Dynamic current allocation, 8 A total output current for both outputs together www.tracopower.com November 30, 2022 Page 1 / 6
Input Current - At no load 12 Vin models: 200 mA typ. 24 Vin models: 80 mA typ. 48 Vin models: 50 mA typ. - At full load 12 Vin models: 2'680 mA typ. (3.3 Vout model) 4'065 mA typ. (5 Vout model) 4'065 mA typ. (12 Vout model) 3'415 mA typ. (3.3 / 5 Vout model) 4'400 mA typ. (12 / -12 Vout model) 4'400 mA typ. (15 / -15 Vout model) 3'000 mA typ. (3.3 / 12 / -12 Vout model) 3'000 mA typ. (3.3 / 15 / -15 Vout model) 4'000 mA typ. (5 / 12 / -12 Vout model) 4'000 mA typ. (5 / 15 / -15 Vout model) 24 Vin models: 1'325 mA typ. (3.3 Vout model) 2'000 mA typ. (5 Vout model) 2'000 mA typ. (12 Vout model) 1'685 mA typ. (3.3 / 5 Vout model) 2'100 mA typ. (12 / -12 Vout model) 2'100 mA typ. (15 / -15 Vout model) 1'500 mA typ. (3.3 / 12 / -12 Vout model) 1'500 mA typ. (3.3 / 15 / -15 Vout model) 1'990 mA typ. (5 / 12 / -12 Vout model) 1'990 mA typ. (5 / 15 / -15 Vout model) 48 Vin models: 655 mA typ. (3.3 Vout model) 1'000 mA typ. (5 Vout model) 1'000 mA typ. (12 Vout model) 825 mA typ. (3.3 / 5 Vout model) 1'050 mA typ. (12 / -12 Vout model) 1'050 mA typ. (15 / -15 Vout model) 750 mA typ. (3.3 / 12 / -12 Vout model) 750 mA typ. (3.3 / 15 / -15 Vout model) 980 mA typ. (5 / 12 / -12 Vout model) 980 mA typ. (5 / 15 / -15 Vout model) Surge Voltage 12 Vin models: 36 VDC max. (100 ms max.) 24 Vin models: 50 VDC max. (100 ms max.) 48 Vin models: 100 VDC max. (100 ms max.) Under Voltage Lockout 12 Vin models: 7 VDC min. / 8 VDC typ. / 8.8 VDC max. 24 Vin models: 15 VDC min. / 16 VDC typ. / 17.5 VDC max. Recommended Input Fuse 12 Vin models: 8'000 mA (fast acting)
24 Vin models: 4'000 mA (slow blow)
48 Vin models: 2'000 mA (slow blow)
(The need of an external fuse has to be assessed in the final application.) Input Filter Internal LC-Type Input Specifications Output Voltage Adjustment ±10% (single output and dual symmetric output models only) (By external trim resistor) See application note: www.tracopower.com/overview/ten40 Output power must not exceed rated power! Voltage Set Accuracy ±1% max. (±5% for triple models, (aux)) Output Specifications TEN 40 Series, 40 Watt All specifications valid at nominal voltage, resistive full load and +25°C after warm-up time, unless otherwise stated. www.tracopower.com November 30, 2022 Page 2 / 6
Regulation - Input Variation (Vmin - Vmax) single output models: 0.5% max. dual output models: 0.5% max. triple output models: 1% max. 5% max. (aux) - Load Variation (0 - 100%) single output models: 0.5% max. dual output models: 1% max. (Output 1) 1% max. (Output 2) triple output models: 2% max. (Output 1) 5% max. (Output 2) 5% max. (Output 3) - Cross Regulation (25% / 100% asym. load) dual output models: 5% max. triple output models: 1% max. 5% max. (aux) Ripple and Noise (20 MHz Bandwidth) - single output 3.3 Vout: 50 mVp-p typ. (w/ 0.1 μF MLCC) 5 Vout: 50 mVp-p typ. (w/ 0.1 μF MLCC) 12 Vout: 75 mVp-p typ. (w/ 0.1 μF MLCC) - dual output 3.3 / 5 Vout: 100 / 100 mVp-p typ. (w/ 1 uF MLCC) 12 / -12 Vout: 120 / 120 mVp-p typ. (w/ 0.1 μF MLCC) 15 / -15 Vout: 150 / 150 mVp-p typ. (w/ 0.1 μF MLCC) - triple output 3.3 / 12 / -12 Vout: 50 / 75 / 75 mVp-p typ. (w/ 0.1 μF MLCC) 3.3 / 15 / -15 Vout: 50 / 75 / 75 mVp-p typ. (w/ 0.1 μF MLCC) 5 / 12 / -12 Vout: 50 / 75 / 75 mVp-p typ. (w/ 0.1 μF MLCC) 5 / 15 / -15 Vout: 50 / 75 / 75 mVp-p typ. (w/ 0.1 μF MLCC) Capacitive Load - single output 3.3 Vout: 21'000 µF max. 5 Vout: 13'600 µF max. 12 Vout: 2'360 µF max. - dual output 3.3 / 5 Vout: 11'000 / 6'800 µF max. 12 / -12 Vout: 1'200 / 1'200 µF max. 15 / -15 Vout: 750 / 750 µF max. - triple output 3.3 / 12 / -12 Vout: 13'000 / 330 / 330 µF max. 3.3 / 15 / -15 Vout: 13'000 / 110 / 110 µF max. 5 / 12 / -12 Vout: 6'800 / 330 / 330 µF max. 5 / 15 / -15 Vout: 6'800 / 110 / 110 µF max. Minimum Load - single output 3.3 Vout: 0 % of Iout max. 5 Vout: 0 % of Iout max. 12 Vout: 0 % of Iout max. - dual output 3.3 / 5 Vout: 0 % of Iout max. 12 / -12 Vout: 8 % of Iout max. 15 / -15 Vout: 8 % of Iout max. - triple output 3.3 / 12 / -12 Vout: 10 % of Iout max. 3.3 / 15 / -15 Vout: 10 % of Iout max. 5 / 12 / -12 Vout: 10 % of Iout max. 5 / 15 / -15 Vout: 10 % of Iout max. Temperature Coefficient ±0.02 %/K max. Start-up Time 25 ms typ. (Power On) 25 ms typ. (Remote On) Short Circuit Protection Continuous, Automatic recovery Output Current Limitation 150% max. of Iout max. Overvoltage Protection 118 - 125% of Vout nom. (depending on model) 3.9 VDC typ. (3.3 VDC outputs) 6.2 VDC typ. (5 VDC outputs) 15 VDC typ. (12 VDC outputs) 18 VDC typ. (15 VDC outputs) (By Zener diode) Transient Response - Response Time 250 µs typ. (25% Load Step) TEN 40 Series, 40 Watt All specifications valid at nominal voltage, resistive full load and +25°C after warm-up time, unless otherwise stated. www.tracopower.com November 30, 2022 Page 3 / 6
Safety Standards - IT / Multimedia Equipment EN 60950-1 EN 62368-1 IEC 60950-1 IEC 62368-1 UL 60950-1 UL 62368-1 - Certification Documents www.tracopower.com/overview/ten40 Pollution Degree PD 2 Over Voltage Category Not mains connected Safety Specifications EMI Emissions - Conducted Emissions EN 55032 class A (with external filter) EN 55032 class B (with external filter) - Radiated Emissions EN 55032 class A (with external filter) EN 55032 class B (with external filter) External filter proposal: www.tracopower.com/overview/ten40 EMS Immunity EN 55024 (IT Equipment) - Electrostatic Discharge Air: EN 61000-4-2, ±8 kV, perf. criteria B Contact: EN 61000-4-2, ±6 kV, perf. criteria B - RF Electromagnetic Field EN 61000-4-3, 10 V/m, perf. criteria A - EFT (Burst) / Surge EN 61000-4-4, ±2 kV, perf. criteria B EN 61000-4-5, ±1 kV, perf. criteria B Ext. input component: 220 μF / 100 V / KY - Conducted RF Disturbances EN 61000-4-6, 10 Vrms, perf. criteria A - PF Magnetic Field Continuous: EN 61000-4-8, 100 A/m, perf. criteria A 1 s: EN 61000-4-8, 1000 A/m, perf. criteria A EMC Specifications Relative Humidity 95% max. (non condensing) Temperature Ranges - Operating Temperature –40°C to +75°C - Case Temperature +100°C max. - Storage Temperature –55°C to +125°C Power Derating - High Temperature Depending on model Depending on model (with Heat Sink) See application note: www.tracopower.com/overview/ten40 Over Temperature Protection Switch Off - Protection Mode 115°C typ. Cooling System Natural convection (20 LFM) Remote Control - Voltage Controlled Remote On: 3.5 to 12 VDC or open circuit Off: 0 to 1.2 VDC or short circuit Refers to 'Remote' and '-Vin' Pin - Off Idle Input Current 2.5 mA typ. - Remote Pin Input Current -0.5 to 0.5 mA Altitude During Operation 5'000 m max. Switching Frequency 450 - 550 kHz (PWM) (500 kHz typ.) (Dual models, 3.3 VDC output) 270 - 330 kHz (PWM) (300 kHz typ.) (other models / outputs) Insulation System Functional Insulation Isolation Test Voltage - Input to Output, 60 s 1'600 VDC - Input to Case, 60 s 1'600 VDC - Output to Case, 60 s 1'600 VDC Isolation Resistance - Input to Output, 500 VDC 1'000 MΩ min. Isolation Capacitance - Input to Output, 100 kHz, 1 V 1'000 pF max. Reliability - Calculated MTBF 920'000 h (MIL-HDBK-217F, ground benign) General Specifications TEN 40 Series, 40 Watt All specifications valid at nominal voltage, resistive full load and +25°C after warm-up time, unless otherwise stated. www.tracopower.com November 30, 2022 Page 4 / 6
Washing Process Allowed (hermetical product) See Cleaning Guideline: www.tracopower.com/info/cleaning.pdf Environment - Vibration MIL-STD-810F 7.6 g, 3 axis, 60 min, 20-2000 Hz - Mechanical Shock MIL-STD-810F 40 g, 3 axis, half sine, 11 ms - Thermal Shock MIL-STD-810F Housing Material Copper, Nickel plated Base Material Non-conductive FR4 (UL 94 V-0 rated) Potting Material Epoxy (UL 94 V-0 rated) Pin Material Copper Pin Foundation Plating Nickel (2 - 3 µm) Pin Surface Plating Tin (3 - 5 µm), matte Housing Type Metal Case Mounting Type PCB Mount Connection Type THD (Through-Hole Device) Footprint Type 2" x 2" Soldering Profile 265°C / 10 s max. Weight 60 g Thermal Impedance - Case to Ambient 9.2 K/W typ. 7.6 K/W typ. (with Heat Sink) Environmental Compliance - REACH Declaration www.tracopower.com/info/reach-declaration.pdf REACH SVHC list compliant REACH Annex XVII compliant - RoHS Declaration www.tracopower.com/info/rohs-declaration.pdf Exemptions: 7a, 7c-I (RoHS exemptions refer to the component concentration only, not to the overall concentration in the product (O5A rule). The SCIP number is provided on request.) Supporting Documents Overview Link (for additional Documents) www.tracopower.com/overview/ten40 TEN 40 Series, 40 Watt All specifications valid at nominal voltage, resistive full load and +25°C after warm-up time, unless otherwise stated. www.tracopower.com November 30, 2022 Page 5 / 6
TEN 40 Series, 40 Watt Dimensions in mm (inch) Tolerance: x.xx ±0.05 (x.x ±0.02) Tolerance: x.xxx ±0.25 (x.xx ±0.01) Pin dimension tolerance ±0.10 (0.004) Bottom view 5.6 (0.22) 10.2 (0.4) 22.9 (0.9) 10.2 (0.4) 7.62 (0.3) 7.62 (0.3) 7.62 (0.3) 15.24 (0.6) 3 2 1 8 7 6 5 4 9 5.08 (0.2) 5.08 (0.2) 5.08 (0.2) 45.72 (1.8) 50.8 (2.0) 2.5 (0.1) Ø1.0 (Ø0.04) 50.8 (2.0) Pinout Pin Single Dual symmetric Dual asymmetric Triple 1 +Vin (Vcc) +Vin (Vcc) +Vin (Vcc) +Vin (Vcc) 2 –Vin (GND) –Vin (GND) –Vin (GND) –Vin (GND)
3 Remote On/Off
4 NC No pin Vout 1 Vout 2
5 –Sense* Vout 1 Common Common 6 +Sense* Common NC Vout 3 7 +Vout Common NC Vout 1 8 –Vout Vout 2 Vout 2 Common
9 Trim Trim Common NC
NC: Not connected *Sense line to be connected to the output under regard of polarity © Copyright 2022 Traco Electronic AG Specification s can be changed without notice. www.tracopower.com Rev. November 30, 2022 Page 6 / 6