TEN40-4815WIR | DigiCamel IC Datasheet

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DC/DC Railway Converter TEN 40WIR Series, 40 Watt

2" x 1" x 0.4" metal package
Ultra wide 4:1 input voltage range 9–36, 18–75, 43–160 VDC
EN 50155 approval for railway

applications

Thermal shock and vibration resistant according EN 61373
High efficiency up to 92%
Operating temperature range –40°C to +85°C
Under voltage lock-out circuit
Remote On/Off and Output voltage adjustable
3-year product warranty IEC 62368-1UL 62368-1 The TEN 40WIR series is a family of high performance 40 Watt DC/DC convert- er modules featuring ultra wide 4:1 input voltage ranges in a 2" x 1" x 0.4" package with industry-standard footprint. Input voltages up to 160 VDC, excel- lent EMC characteristics and EN 50155 approval make this product the best choice for many demanding applications in railroad and transportation systems. Further standard features include remote On/Off, over voltage protection, un- der voltage lockout and short circuit protection. Low input current characteris- tics at minimal load make these converters also the ideal solution for bat- tery-operated systems. Typical applications are in wireless networks, telecom/- datacom, industry control systems and measurement equipment. Models Order Code Input Voltage Output 1 Output 2 Efficiency Range Vnom Imax Vnom Imax typ. TEN 40-2410WIR 9 - 36 VDC (24 VDC nom.)

3.3 VDC 10'000 mA 90 %

TEN 40-2411WIR 5 VDC 8'000 mA 91 % TEN 40-2412WIR 12 VDC 3'333 mA 92 % TEN 40-2413WIR 15 VDC 2'666 mA 92 % TEN 40-2415WIR 24 VDC 1'666 mA 91 % TEN 40-2422WIR +12 VDC 1'666 mA –12 VDC 1'666 mA 90 % TEN 40-2423WIR +15 VDC 1'333 mA –15 VDC 1'333 mA 90 % TEN 40-2425WIR +24 VDC 833 mA –24 VDC 833 mA 91 % TEN 40-4810WIR 18 - 75 VDC (48 VDC nom.) TEN 40-4811WIR 5 VDC 8'000 mA 91 % TEN 40-4812WIR 12 VDC 3'333 mA 92 % TEN 40-4813WIR 15 VDC 2'666 mA 92 % TEN 40-4815WIR 24 VDC 1'666 mA 91 % TEN 40-4822WIR +12 VDC 1'666 mA –12 VDC 1'666 mA 90 % TEN 40-4823WIR +15 VDC 1'333 mA –15 VDC 1'333 mA 90 % TEN 40-4825WIR +24 VDC 833 mA –24 VDC 833 mA 91 % TEN 40-7210WIR 43 - 160 VDC (110 VDC nom.)

3.3 VDC 10'000 mA 88 %

TEN 40-7211WIR 5 VDC 8'000 mA 89 % TEN 40-7212WIR 12 VDC 3'333 mA 91 % TEN 40-7213WIR 15 VDC 2'666 mA 91 % TEN 40-7215WIR 24 VDC 1'666 mA 90 % TEN 40-7222WIR +12 VDC 1'666 mA –12 VDC 1'666 mA 89 % TEN 40-7223WIR +15 VDC 1'333 mA –15 VDC 1'333 mA 89 % TEN 40-7225WIR +24 VDC 833 mA –24 VDC 833 mA 91 % www.tracopower.com November 30, 2022 Page 1 / 5

TEN-HS1 - Optional Heat Sink with Height = 0.22 inch: www.tracopower.com/products/ten-hs1.pdf TEN-HS8 - Optional Heat Sink with Height = 0.3 inch: www.tracopower.com/products/ten-hs8.pdf on demand (backorder with MOQ non stocking item) - Optional Heat Sink with Height = 0.8 inch: www.tracopower.com/products/ten-hs10.pdf - Optional Heat Sink with Height = 0.5 inch: www.tracopower.com/products/ten-hs9.pdf Note - The outputs of the ±24 Vout models can also be used in serial circuit for 48 VDC operation. Free-wheeling diodes are not necessary but recommended for increased performance for start-up with inductive / capacitive load operation. Input Current - At no load 24 Vin models: 15 mA typ. 48 Vin models: 10 mA typ. 110 Vin models: 10 mA typ. Surge Voltage 24 Vin models: 50 VDC max. (1 s max.) 48 Vin models: 100 VDC max. (1 s max.) 110 Vin models: 170 VDC max. (1 s max.) 48 Vin models: 15 VDC min. / 16 VDC typ. / 17.5 VDC max. 110 Vin models: 37 VDC min. / 40 VDC typ. / 42 VDC max. Reflected Ripple Current 20 mAp-p typ. Recommended Input Fuse 24 Vin models: 8'000 mA (fast acting)

48 Vin models: 4'000 mA (slow blow)

110 Vin models: 3'150 mA (slow blow)

(The need of an external fuse has to be assessed in the final application.) Input Filter Internal Pi-Type Input Specifications Output Voltage Adjustment –10% to +20% (15 & 24 Vout models) ±10% (other models) (single output models only) (By external trim resistor) See application note: www.tracopower.com/overview/ten40wir Output power must not exceed rated power! Voltage Set Accuracy ±1% max. Regulation - Input Variation (Vmin - Vmax) single output models: 0.2% max. dual output models: 0.2% max. - Load Variation (0 - 100%) single output models: 0.5% max. dual output models: 1% max. (Output 1) 1% max. (Output 2) - Cross Regulation (25% / 100% asym. load) dual output models: 5% max. Output Specifications TEN 40WIR Series, 40 Watt All specifications valid at nominal voltage, resistive full load and +25°C after warm-up time, unless otherwise stated. www.tracopower.com November 30, 2022 Page 2 / 5

(20 MHz Bandwidth) - single output 3.3 Vout models: 75 mVp-p typ. (w/ 0.1 µF, 50 V X7R) 5 Vout models: 75 mVp-p typ. (w/ 0.1 µF, 50 V X7R) 12 Vout models: 100 mVp-p typ. (w/ 0.1 µF, 50 V X7R) 15 Vout models: 100 mVp-p typ. (w/ 0.1 µF, 50 V X7R) 24 Vout models: 150 mVp-p typ. (w/ 0.1 µF, 50 V X7R) - dual output 12 / -12 Vout models: 100 / 100 mVp-p typ. (w/ 0.1 µF, 50 V X7R) 15 / -15 Vout models: 100 / 100 mVp-p typ. (w/ 0.1 µF, 50 V X7R) 24 / -24 Vout models: 150 / 150 mVp-p typ. (w/ 0.1 µF, 50 V X7R) - single output 3.3 Vout models: 100 mVp-p max. (w/ 0.1 µF, 50 V X7R) 5 Vout models: 100 mVp-p max. (w/ 0.1 µF, 50 V X7R) 12 Vout models: 125 mVp-p max. (w/ 0.1 µF, 50 V X7R) 15 Vout models: 125 mVp-p max. (w/ 0.1 µF, 50 V X7R) 24 Vout models: 200 mVp-p max. (w/ 0.1 µF, 50 V X7R) - dual output 12 / -12 Vout models: 125 / 125 mVp-p max. (w/ 0.1 µF, 50 V X7R) 15 / -15 Vout models: 125 / 125 mVp-p max. (w/ 0.1 µF, 50 V X7R) 24 / -24 Vout models: 200 / 200 mVp-p max. (w/ 0.1 µF, 50 V X7R) Capacitive Load - single output 3.3 Vout models: 26'600 µF max. 5 Vout models: 20'000 µF max. 12 Vout models: 3'900 µF max. 15 Vout models: 2'600 µF max. 24 Vout models: 1'300 µF max. - dual output 12 / -12 Vout models: 2'600 / 2'600 µF max. 15 / -15 Vout models: 1'600 / 1'600 µF max. 24 / -24 Vout models: 650 / 650 µF max. Minimum Load Not required Temperature Coefficient ±0.02 %/K max. Start-up Time 60 ms typ. Short Circuit Protection Continuous, Automatic recovery Overload Protection Indefinite Mode Output Current Limitation 125 - 210% of Iout max. 150% typ. of Iout max. Overvoltage Protection 125% typ. of Vout nom. (By Zener diode) Transient Response - Response Deviation 10% max. (25% Load Step) - Response Time 250 µs typ. (25% Load Step) Safety Standards - IT / Multimedia Equipment EN 60950-1 EN 62368-1 IEC 60950-1 IEC 62368-1 UL 60950-1 UL 62368-1 - Railway Applications EN 50155 - Certification Documents www.tracopower.com/overview/ten40wir Pollution Degree PD 2 Safety Specifications EMI Emissions EN 50121-3-2 (EMC for Rolling Stock) - Conducted Emissions EN 55032 class A (with external filter) EN 55032 class B (with external filter) - Radiated Emissions EN 55032 class A (with external filter) EN 55032 class B (with external filter) External filter proposal: www.tracopower.com/overview/ten40wir EMC Specifications TEN 40WIR Series, 40 Watt All specifications valid at nominal voltage, resistive full load and +25°C after warm-up time, unless otherwise stated. www.tracopower.com November 30, 2022 Page 3 / 5

EMS Immunity EN 50155 (Railway Applications) EN 50121-3-2 (EMC for Rolling Stock) - Electrostatic Discharge Air: EN 61000-4-2, ±8 kV, perf. criteria A Contact: EN 61000-4-2, ±6 kV, perf. criteria A - RF Electromagnetic Field EN 61000-4-3, 20 V/m, perf. criteria A - EFT (Burst) / Surge EN 61000-4-4, ±2 kV, perf. criteria A EN 61000-4-5, ±2 kV, perf. criteria A Ext. input component: 220 μF, 100 V, KY// SMDJ58A (24 Vin) 220 μF, 100 V, KY // SMDJ120A (48 Vin) 2x 150 μF, 200 V, KXJ // 2x SMDJ90A (110 Vin) - Conducted RF Disturbances EN 61000-4-6, 10 Vrms, perf. criteria A - PF Magnetic Field Continuous: EN 61000-4-8, 100 A/m, perf. criteria A 1 s: EN 61000-4-8, 1000 A/m, perf. criteria A Relative Humidity 95% max. (non condensing) Temperature Ranges - Operating Temperature –40°C to +85°C –40°C to +90°C (with Heat Sink) - Case Temperature +105°C max. - Storage Temperature –55°C to +125°C Power Derating - High Temperature 2.5 %/K above 60°C 2.8 %/K above 65°C (with Heat Sink) See application note: www.tracopower.com/overview/ten40wir Cooling System Natural convection (20 LFM) Remote Control - Voltage Controlled Remote On: 3.5 to 12 VDC or open circuit Off: 0 to 1.2 VDC or short circuit Refers to 'Remote' and '-Vin' Pin - Off Idle Input Current 3 mA max. - Remote Pin Input Current -0.5 to 0.5 mA Altitude During Operation 5'000 m max. Switching Frequency 225 - 275 kHz (PWM) 250 kHz typ. (PWM) Insulation System Functional Insulation Isolation Test Voltage - Input to Output, 60 s 3'000 VDC (110 Vin models)

1600 VDC (other models)

Isolation Resistance - Input to Output, 500 VDC 1'000 MΩ min. Isolation Capacitance - Input to Output, 100 kHz, 1 V 1'500 pF max. Reliability - Calculated MTBF 900'000 h (MIL-HDBK-217F, ground benign) Washing Process Allowed (hermetical product) See Cleaning Guideline: www.tracopower.com/info/cleaning.pdf Environment - Vibration MIL-STD-810F EN 61373 - Mechanical Shock MIL-STD-810F EN 61373 - Thermal Shock MIL-STD-810F EN 50155 Housing Material Copper Base Material Non-conductive FR4 (UL 94 V-0 rated) Potting Material Silicone (UL 94 V-0 rated) Pin Material Copper Pin Foundation Plating Nickel (2 - 3 µm) Pin Surface Plating Tin (3 - 5 µm), matte Housing Type Metal Case Mounting Type PCB Mount Connection Type THD (Through-Hole Device) Footprint Type 2" x 1" General Specifications TEN 40WIR Series, 40 Watt All specifications valid at nominal voltage, resistive full load and +25°C after warm-up time, unless otherwise stated. www.tracopower.com November 30, 2022 Page 4 / 5

Soldering Profile Wave Soldering 265°C / 10 s max. Weight 32 g Thermal Impedance - Case to Ambient 10.8 K/W typ. (without heatsink) 10.3 W/K typ. (with heatsink TEN-HS1) 9.3 W/K typ. (with heatsink TEN-HS8) 7.7 W/K typ. (with heatsink TEN-HS9) 6.2 W/K typ. (with heatsink TEN-HS10) Environmental Compliance - REACH Declaration www.tracopower.com/info/reach-declaration.pdf REACH SVHC list compliant REACH Annex XVII compliant - RoHS Declaration www.tracopower.com/info/rohs-declaration.pdf Exemptions: 7a, 7c-I (RoHS exemptions refer to the component concentration only, not to the overall concentration in the product (O5A rule). The SCIP number is provided on request.) - Flammability (EN 45545-2) www.tracopower.com/info/en45545-declaration.pdf Supporting Documents Overview Link (for additional Documents) www.tracopower.com/overview/ten40wir Outline Dimensions TEN 40WIR Series, 40 Watt 5.08 (0.200) 5.1 (0.20) Insulated baseplate Bottom View 50.8 (2.00) 10.16 (0.400) 10.16 (0.400) 10.2 (0.40) 25.4 (1.00) 15.24 (0.600) Dimensions in mm (inch) Tolerance: x.x ±0.50 (±0.02) Tolerance: x.xx ±0.25 (±0.01) Pin pitch tolerance ±0.25 (0.01) Pin dimension tolerance ±0.10 (0.04) 5.6 (0.22) 45.72 (1.80) 2.5 (0.10) Ø1.0 (Ø0.04) 2.54 (0.100) Pinout Pin Single Dual 1 +Vin (Vcc) +Vin (Vcc) 2 –Vin (GND) –Vin (GND)

3 Remote On/Off Remote On/Off

5 –Vout Common

6 Trim –Vout

Product Information

TEN40-4815WIR specifications and overview.

Summary

TEN 40WIR Series, 40 Watt Rev. November 30, 2022

Description

TEN 40WIR Series, 40 Watt Rev. November 30, 2022

Source title TEN40-4815WIR Datasheet(PDF) - TRACO Electronic AG

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