TEN40E TRACOPOWER | Alldatasheet
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Technical content
DC/DC Converter TEN 40E Series, 40 Watt
- Developed to maximize quality in a cost efficient design
- Excellent temperature capabilities
- 2” x 1” metal package (6-side shielded)
- Wide 2:1 input voltage range: 9-18, 18-36, 36-75 VDC
- Minimal heat development due to high efficiencies up to 93%
- Operating temperature range -40 to +85°C
- 1600 VDC I/O-isolation
- Remote On/Off and Trim function
- Protection against short circuit, overvoltage and overtemperature
- 3-year product warranty IEC 62368-1UL 62368-1 The TEN 40E is rounding out Traco Power’s existing 40 Watt product range. Driven by current market trends this series was developed to maximize quality and cost efficiency in one product. Due to a new design approach the TEN 40E thus offers a cost efficient solution with not only no concession on quality or re- liability but even improved specifications compared to its predecessor. It comes in a standard 2” x 1” metal package with a 2:1 input voltage range. High effi- ciencies of up to 93% allow for an operating temperature range (natural con- vection) of -40 to +70°C without power derating (model dependent). Certified according to the latest IT standard (IEC/EN/UL 62368-1) and equipped with additional features like remote on/off function and protection against short cir- cuit, overvoltage and over temperature the TEN 40E series is suitable for many industrial applications. Models Order Code Input Voltage Output 1 Output 2 Efficiency Range Vnom Imax Vnom Imax typ. TEN 40-1210E 9 - 18 VDC (12 VDC nom.)
3.3 VDC 12'200 mA 89 %
TEN 40-1211E 5 VDC 8'000 mA 90 % TEN 40-1212E 12 VDC 3'333 mA 91 % TEN 40-1213E 15 VDC 2'666 mA 91 % TEN 40-1215E 24 VDC 1'666 mA 90 % TEN 40-1222E +12 VDC 1'666 mA –12 VDC 1'666 mA 90 % TEN 40-1223E +15 VDC 1'333 mA –15 VDC 1'333 mA 90 % TEN 40-1225E +24 VDC 833 mA –24 VDC 833 mA 91 % TEN 40-2410E 18 - 36 VDC (24 VDC nom.)
3.3 VDC 12'200 mA 90 %
TEN 40-2411E 5 VDC 8'000 mA 92 % TEN 40-2412E 12 VDC 3'333 mA 92 % TEN 40-2413E 15 VDC 2'666 mA 93 % TEN 40-2415E 24 VDC 1'666 mA 91 % TEN 40-2422E +12 VDC 1'666 mA –12 VDC 1'666 mA 91 % TEN 40-2423E +15 VDC 1'333 mA –15 VDC 1'333 mA 91 % TEN 40-2425E +24 VDC 833 mA –24 VDC 833 mA 91 % TEN 40-4810E 36 - 75 VDC (48 VDC nom.) TEN 40-4811E 5 VDC 8'000 mA 91 % TEN 40-4812E 12 VDC 3'333 mA 92 % TEN 40-4813E 15 VDC 2'666 mA 92 % TEN 40-4815E 24 VDC 1'666 mA 92 % TEN 40-4822E +12 VDC 1'666 mA –12 VDC 1'666 mA 91 % TEN 40-4823E +15 VDC 1'333 mA –15 VDC 1'333 mA 91 % TEN 40-4825E +24 VDC 833 mA –24 VDC 833 mA 92 % www.tracopower.com November 30, 2022 Page 1 / 5
TEN-HS1 - Optional Heat Sink with Height = 0.22 inch: www.tracopower.com/products/ten-hs1.pdf TEN-HS8 - Optional Heat Sink with Height = 0.3 inch: www.tracopower.com/products/ten-hs8.pdf on demand (backorder with MOQ non stocking item) - Optional Heat Sink with Height = 0.8 inch: www.tracopower.com/products/ten-hs10.pdf - Optional Heat Sink with Height = 0.5 inch: www.tracopower.com/products/ten-hs9.pdf - Optional models with factory assembled heat-sink - Optional models with inverse remote control Input Current - At no load 12 Vin models: 20 mA typ. 24 Vin models: 15 mA typ. 48 Vin models: 10 mA typ. Surge Voltage 12 Vin models: 25 VDC max. (1 s max.) 24 Vin models: 50 VDC max. (1 s max.) 48 Vin models: 100 VDC max. (1 s max.) Under Voltage Lockout 12 Vin models: 7 VDC min. / 8 VDC typ. / 8.8 VDC max. 24 Vin models: 15 VDC min. / 16 VDC typ. / 17.5 VDC max. 48 Vin models: 32 VDC min. / 33 VDC typ. / 35 VDC max. Recommended Input Fuse 12 Vin models: 8'000 mA (fast acting)
24 Vin models: 4'000 mA (slow blow)
48 Vin models: 2'000 mA (slow blow)
(The need of an external fuse has to be assessed in the final application.) Input Filter Internal Pi-Type Input Specifications Output Voltage Adjustment –10% to +20% (15 & 24 Vout models) ±10% (other models) (Single models only) (By external trim resistor) See application note: www.tracopower.com/overview/ten40e Output power must not exceed rated power! Voltage Set Accuracy ±1% max. Regulation - Input Variation (Vmin - Vmax) single output models: 0.2% max. dual output models: 0.2% max. - Load Variation (0 - 100%) single output models: 0.3% max. dual output models: 0.5% max. (Output 1) 0.5% max. (Output 2) - Cross Regulation (25% / 100% asym. load) dual output models: 5% max. Ripple and Noise (20 MHz Bandwidth) - single output 3.3 Vout models: 75 mVp-p typ. 5 Vout models: 75 mVp-p typ. 12 Vout models: 100 mVp-p typ. 15 Vout models: 100 mVp-p typ. 24 Vout models: 150 mVp-p typ. - dual output 12 / -12 Vout models: 100 / 100 mVp-p typ. 15 / -15 Vout models: 100 / 100 mVp-p typ. 24 / -24 Vout models: 150 / 150 mVp-p typ. Output Specifications TEN 40E Series, 40 Watt All specifications valid at nominal voltage, resistive full load and +25°C after warm-up time, unless otherwise stated. www.tracopower.com November 30, 2022 Page 2 / 5
Capacitive Load - single output 3.3 Vout models: 22'000 µF max. 5 Vout models: 12'000 µF max. 12 Vout models: 2'000 µF max. 15 Vout models: 1'300 µF max. 24 Vout models: 490 µF max. - dual output 12 / -12 Vout models: 980 / 980 µF max. 15 / -15 Vout models: 630 / 630 µF max. 24 / -24 Vout models: 250 / 250 µF max. Minimum Load Not required Temperature Coefficient ±0.02 %/K max. Start-up Time 30 ms typ. / 60 ms max. Short Circuit Protection Continuous, Automatic recovery Output Current Limitation 150% typ. of Iout max. Overvoltage Protection 125% typ. of Vout nom. (By Zener diode) Transient Response - Response Time 250 µs typ. (25% Load Step) Safety Standards - IT / Multimedia Equipment EN 62368-1 IEC 62368-1 UL 62368-1 - Certification Documents www.tracopower.com/overview/ten40e Pollution Degree PD 2 Safety Specifications EMI Emissions - Conducted Emissions EN 55032 class A (with external filter) EN 55032 class B (with external filter) - Radiated Emissions EN 55032 class A (with external filter) EN 55032 class B (with external filter) External filter proposal: www.tracopower.com/overview/ten40e EMS Immunity - Electrostatic Discharge Air: EN 61000-4-2, ±8 kV, perf. criteria A Contact: EN 61000-4-2, ±6 kV, perf. criteria A - RF Electromagnetic Field EN 61000-4-3, 10 V/m, perf. criteria A - EFT (Burst) / Surge EN 61000-4-4, ±2 kV, perf. criteria A EN 61000-4-5, ±2 kV, perf. criteria A Ext. input component: 2 x KY 220 µF // SMDJ36A (12 Vin models) 2 x KY 220 µF // SMDJ58A (24 Vin models) 2 x KY 220 µF // SMDJ120A (48 Vin models) - Conducted RF Disturbances EN 61000-4-6, 10 Vrms, perf. criteria A - PF Magnetic Field Continuous: EN 61000-4-8, 100 A/m, perf. criteria A 1 s: EN 61000-4-8, 1000 A/m, perf. criteria A EMC Specifications Relative Humidity 95% max. (non condensing) Temperature Ranges - Operating Temperature –40°C to +85°C - Case Temperature +105°C max. - Storage Temperature –55°C to +125°C Power Derating - High Temperature Depending on model Depending on model (with Heat Sink) See application note: www.tracopower.com/overview/ten40e Over Temperature Protection Switch Off - Protection Mode 115°C typ. (Automatic recovery) Cooling System Natural convection (20 LFM) General Specifications TEN 40E Series, 40 Watt All specifications valid at nominal voltage, resistive full load and +25°C after warm-up time, unless otherwise stated. www.tracopower.com November 30, 2022 Page 3 / 5
Remote Control - Voltage Controlled Remote On: 3.0 to 12 VDC or open circuit Off: 0 to 1.2 VDC or short circuit Refers to 'Remote' and '-Vin' Pin - Off Idle Input Current 3 mA typ. - Remote Pin Input Current -0.5 to 1.0 mA (Inverse Remote On/Off logic on demand) Switching Frequency 225 - 275 kHz (PWM) 250 kHz typ. (PWM) Insulation System Functional Insulation Isolation Test Voltage - Input to Output, 60 s 1'600 VDC - Input to Case, 60 s 1'600 VDC - Output to Case, 60 s 1'600 VDC Isolation Resistance - Input to Output, 500 VDC 1'000 MΩ min. Isolation Capacitance - Input to Output, 100 kHz, 1 V 1'500 pF max. Reliability - Calculated MTBF 1'245'000 h (MIL-HDBK-217F, ground benign) Washing Process Allowed (hermetical product) See Cleaning Guideline: www.tracopower.com/info/cleaning.pdf Environment - Vibration MIL-STD-810F - Mechanical Shock MIL-STD-810F - Thermal Shock MIL-STD-810F Housing Material Copper Base Material Non-conductive FR4 (UL 94 V-0 rated) Potting Material Silicone (UL 94 V-0 rated) Pin Material Copper Pin Foundation Plating Nickel (2 - 3 µm) Pin Surface Plating Tin (3 - 5 µm), matte Housing Type Metal Case Mounting Type PCB Mount Connection Type THD (Through-Hole Device) Footprint Type 2" x 1" Soldering Profile Wave Soldering Weight 34 g Thermal Impedance - Case to Ambient 10.8 K/W typ. (without heatsink) 10.3 W/K typ. (with heatsink TEN-HS1) 9.3 W/K typ. (with heatsink TEN-HS8) 7.7 W/K typ. (with heatsink TEN-HS9) 6.2 W/K typ. (with heatsink TEN-HS10) Environmental Compliance - REACH Declaration www.tracopower.com/info/reach-declaration.pdf REACH SVHC list compliant REACH Annex XVII compliant - RoHS Declaration www.tracopower.com/info/rohs-declaration.pdf Exemptions: 7a, 7c-I (RoHS exemptions refer to the component concentration only, not to the overall concentration in the product (O5A rule). The SCIP number is provided on request.) Supporting Documents Overview Link (for additional Documents) www.tracopower.com/overview/ten40e TEN 40E Series, 40 Watt All specifications valid at nominal voltage, resistive full load and +25°C after warm-up time, unless otherwise stated. www.tracopower.com November 30, 2022 Page 4 / 5
TEN 40E Series, 40 Watt Rev. November 30, 2022 Page 5 / 5 Dimensions in mm (inch) Tolerances: x.x ±0.5 (±0.02) x.xx ±0.25 (±0.01) Pin dimension tolerance ±0.1 (±0.004) 10.2 5.6 50.8 (2.0) (0.4) (0.22) Bottom View 45.72 (1.8) 2.54 (0.1) 7.62 (0.3) 17.78 (0.7) 10.16 (0.4) 20.32 (0.8) 25.4 (1.0) 2.5 (0.1) Ø1.0 (Ø0.04) 2.54 (0.1) Pinout Pin Single Dual 1 +Vin (Vcc) +Vin (Vcc) 2 –Vin (GND) –Vin (GND)
3 Remote On/Off Remote On/Off
5 –Vout Common