TEN30 TRACOPOWER | Alldatasheet
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Technical content
DC/DC Converter TEN 30 Series, 30 Watt
- 2" x 1" x 0.4" metal package
- Wide 2:1 input range
- Very high efficiency up to 91%
- Operating temperature range -40°C to +80°C
- Over-temperature protection
- I/O isolation 1600 VDC
- Adjustable output voltage
- Remote On/Off IEC 62368-1UL 62368-1 The TEN 30 series is the latest generation of high performance DC/DC convert- er modules setting a new standard concerning power density. This product with 30W comes in an encapsulated, shielded metal package with a footprint of only 2.0” x 1.0”. All models have wide 2:1 input voltage range and precisely regulated, isolated output voltages. Advanced circuit topology provides high ef- ficiency up to 91% which allows an industrial operating temperature range of –40°C to +80°C (with derating). Further features include remote On/Off, ad- justable output, under-voltage lockout and over-temperature protection. Typical applications for these converters are mobile equipment, instrumentation, dis- tributed power architectures in communication and industrial electronics and everywhere where space on the PCB is critical. Models Order Code Input Voltage Output 1 Output 2 Efficiency Range Vnom Imax Vnom Imax typ. TEN 30-1210 9 - 18 VDC (12 VDC nom.)
3.3 VDC 8'000 mA 85 %
TEN 30-1211 5.1 VDC 6'000 mA 87 % TEN 30-1212 12 VDC 2'500 mA 89 % TEN 30-1213 15 VDC 2'000 mA 89 % TEN 30-1221 +5 VDC 3'000 mA –5 VDC 3'000 mA 87 % TEN 30-1222 +12 VDC 1'250 mA –12 VDC 1'250 mA 87 % TEN 30-1223 +15 VDC 1'000 mA –15 VDC 1'000 mA 87 % TEN 30-2410 18 - 36 VDC (24 VDC nom.)
3.3 VDC 8'000 mA 87 %
TEN 30-2411 5.1 VDC 6'000 mA 90 % TEN 30-2412 12 VDC 2'500 mA 91 % TEN 30-2413 15 VDC 2'000 mA 91 % TEN 30-2421 +5 VDC 3'000 mA –5 VDC 3'000 mA 90 % TEN 30-2422 +12 VDC 1'250 mA –12 VDC 1'250 mA 89 % TEN 30-2423 +15 VDC 1'000 mA –15 VDC 1'000 mA 90 % TEN 30-4810 36 - 75 VDC (48 VDC nom.) TEN 30-4811 5.1 VDC 6'000 mA 89 % TEN 30-4812 12 VDC 2'500 mA 91 % TEN 30-4813 15 VDC 2'000 mA 91 % TEN 30-4821 +5 VDC 3'000 mA –5 VDC 3'000 mA 90 % TEN 30-4822 +12 VDC 1'250 mA –12 VDC 1'250 mA 88 % TEN 30-4823 +15 VDC 1'000 mA –15 VDC 1'000 mA 89 % www.tracopower.com November 30, 2022 Page 1 / 5
TEN-HS1 - Optional Heat Sink with Height = 0.22 inch: www.tracopower.com/products/ten-hs1.pdf on demand (backorder with MOQ non stocking item) - Optional model with 1.5 VDC / 8'500 mA Output and 9 - 18 VDC Input - Optional model with 2.5 VDC / 8'000 mA Output and 9 - 18 VDC Input - Optional model with 1.5 VDC / 8'500 mA Output and 18 - 36 VDC Input - Optional model with 2.5 VDC / 8'000 mA Output and 18 - 36 VDC Input - Optional model with 1.5 VDC / 8'500 mA Output and 36 - 75 VDC Input - Optional model with 2.5 VDC / 8'000 mA Output and 36 - 75 VDC Input Input Current - At no load 12 Vin models: 70 mA typ. (1.5 Vout model) 100 mA typ. (2.5 Vout model) 105 mA typ. (3.3 Vout model) 130 mA typ. (5.1 Vout model) 90 mA typ. (12 Vout model) 80 mA typ. (15 Vout model) 120 mA typ. (5 / -5 Vout model) 50 mA typ. (12 / -12 Vout model) 40 mA typ. (15 / -15 Vout model) 24 Vin models: 50 mA typ. (1.5 Vout model) 50 mA typ. (2.5 Vout model) 50 mA typ. (3.3 Vout model) 75 mA typ. (5.1 Vout model) 40 mA typ. (12 Vout model) 35 mA typ. (15 Vout model) 70 mA typ. (5 / -5 Vout model) 30 mA typ. (12 / -12 Vout model) 30 mA typ. (15 / -15 Vout model) 48 Vin models: 45 mA typ. (1.5 Vout model) 45 mA typ. (2.5 Vout model) 30 mA typ. (3.3 Vout model) 45 mA typ. (5.1 Vout model) 45 mA typ. (12 Vout model) 50 mA typ. (15 Vout model) 35 mA typ. (5 / -5 Vout model) 30 mA typ. (12 / -12 Vout model) 20 mA typ. (15 / -15 Vout model) - At full load 12 Vin models: 3'000 mA typ. 24 Vin models: 1'500 mA typ. 48 Vin models: 750 mA typ. Surge Voltage 12 Vin models: 25 VDC max. (100 ms max.) 24 Vin models: 50 VDC max. (100 ms max.) 48 Vin models: 100 VDC max. (100 ms max.) Under Voltage Lockout 12 Vin models: 7 VDC min. / 8 VDC typ. / 8.8 VDC max. 24 Vin models: 15 VDC min. / 16 VDC typ. / 17.5 VDC max. Reflected Ripple Current 20 mA typ. Recommended Input Fuse 12 Vin models: 6'300 mA (slow blow)
24 Vin models: 3'150 mA (slow blow)
48 Vin models: 1'600 mA (slow blow)
(The need of an external fuse has to be assessed in the final application.) Input Filter Internal Pi-Type Input Specifications TEN 30 Series, 30 Watt All specifications valid at nominal voltage, resistive full load and +25°C after warm-up time, unless otherwise stated. www.tracopower.com November 30, 2022 Page 2 / 5
Output Voltage Adjustment ±10% (single output models only) (By external trim resistor) See application note: www.tracopower.com/overview/ten30 Output power must not exceed rated power! Voltage Set Accuracy ±1% max. Regulation - Input Variation (Vmin - Vmax) single output models: 0.2% max. dual output models: 0.2% max. - Load Variation (0 - 100%) single output models: 0.5% max. dual output models: 1% max. (Output 1) 1% max. (Output 2) - Cross Regulation (25% / 100% asym. load) dual output models: 5% max. Ripple and Noise (20 MHz Bandwidth) - single output 1.5 Vout models: 100 mVp-p typ. (w/ 1 µF, 50 V MLCC) 2.5 Vout models: 100 mVp-p typ. (w/ 1 µF, 50 V MLCC) 3.3 Vout models: 100 mVp-p typ. (w/ 1 µF, 50 V MLCC) 5.1 Vout models: 100 mVp-p typ. (w/ 1 µF, 50 V MLCC) 12 Vout models: 150 mVp-p typ. (w/ 1 µF, 50 V MLCC) 15 Vout models: 150 mVp-p typ. (w/ 1 µF, 50 V MLCC) - dual output 5 / -5 Vout models: 100 / 100 mVp-p typ. (w/ 1 µF, 50 V MLCC) 12 / -12 Vout models: 150 / 150 mVp-p typ. (w/ 1 µF, 50 V MLCC) 15 / -15 Vout models: 150 / 150 mVp-p typ. (w/ 1 µF, 50 V MLCC) Capacitive Load - single output 1.5 Vout models: 20'000 µF max. 2.5 Vout models: 20'000 µF max. 3.3 Vout models: 20'000 µF max. 5.1 Vout models: 14'400 µF max. 12 Vout models: 3'000 µF max. 15 Vout models: 2'000 µF max. - dual output 5 / -5 Vout models: 3'000 / 3'000 µF max. 12 / -12 Vout models: 2'000 / 2'000 µF max. 15 / -15 Vout models: 1'300 / 1'300 µF max. Minimum Load Not required Temperature Coefficient ±0.02 %/K max. Start-up Time 30 ms typ. Short Circuit Protection Continuous, Automatic recovery Overload Protection Indefinite Mode Output Current Limitation 150% typ. of Iout max. Overvoltage Protection 125% typ. of Vout nom. (depending on model) 2 VDC typ. (1.5 Vout models) 3.3 VDC typ. (2.5 Vout models) 3.9 VDC typ. (3.3 Vout models) 6.2 VDC typ. (±5 & 5.1 Vout models) 15 VDC typ. (±12 Vout models) 18 VDC typ. (±15 Vout models) Transient Response - Peak Variation 450 mV max. (25% Load Step) - Response Time 250 µs typ. (25% Load Step) Output Specifications Safety Standards - IT / Multimedia Equipment EN 60950-1 EN 62368-1 IEC 60950-1 IEC 62368-1 UL 60950-1 UL 62368-1 - Certification Documents www.tracopower.com/overview/ten30 Safety Specifications TEN 30 Series, 30 Watt All specifications valid at nominal voltage, resistive full load and +25°C after warm-up time, unless otherwise stated. www.tracopower.com November 30, 2022 Page 3 / 5
Over Voltage Category OVC I EMI Emissions - Conducted Emissions EN 55032 class A (with external filter) EN 55032 class B (with external filter) - Radiated Emissions EN 55032 class A (with external filter) EN 55032 class B (with external filter) External filter proposal: www.tracopower.com/overview/ten30 EMS Immunity - Electrostatic Discharge Air: EN 61000-4-2, ±8 kV, perf. criteria A Contact: EN 61000-4-2, ±6 kV, perf. criteria A - RF Electromagnetic Field EN 61000-4-3, 10 V/m, perf. criteria A - EFT (Burst) / Surge EN 61000-4-4, ±2 kV, perf. criteria A EN 61000-4-5, ±1 kV, perf. criteria A Ext. input component: 12 Vin & 24 Vin models (KY 330 µF / 50 V)
48 Vin models (KY 220 µF / 100V)
- Conducted RF Disturbances EN 61000-4-6, 10 Vrms, perf. criteria A - PF Magnetic Field Continuous: EN 61000-4-8, 100 A/m, perf. criteria A 1 s: EN 61000-4-8, 1000 A/m, perf. criteria A EMC Specifications Relative Humidity 95% max. (non condensing) Temperature Ranges - Operating Temperature –40°C to +80°C - Case Temperature +105°C max. - Storage Temperature –55°C to +125°C Power Derating - High Temperature Depending on model Depending on model (with Heat Sink) See application note: www.tracopower.com/overview/ten30 Over Temperature Protection Switch Off - Protection Mode 115°C typ. (Automatic recovery at 105°C typ.) - Measurement Point Case Cooling System Natural convection (20 LFM) Remote Control - Voltage Controlled Remote On: 3.0 to 12 VDC or open circuit Off: 0 to 1.2 VDC or short circuit Refers to 'Remote' and '-Vin' Pin - Off Idle Input Current 3 mA typ. - Remote Pin Input Current -0.5 to 0.5 mA Altitude During Operation 5'000 m max. Switching Frequency 387 - 473 kHz (PWM) 430 kHz typ. (PWM) Insulation System Functional Insulation Isolation Test Voltage - Input to Output, 60 s 1'600 VDC - Input to Case, 60 s 1'600 VDC - Output to Case, 60 s 1'600 VDC Isolation Resistance - Input to Output, 500 VDC 1'000 MΩ min. Isolation Capacitance - Input to Output, 100 kHz, 1 V 1'500 pF max. Reliability - Calculated MTBF 1'450'000 h (MIL-HDBK-217F, ground benign) Washing Process Allowed (hermetical product) See Cleaning Guideline: www.tracopower.com/info/cleaning.pdf Environment - Vibration MIL-STD-810F 7.7 g, 3 axis, random waveform, 60 min - Mechanical Shock MIL-STD-810F 40 g, 3 axis, terminal peak sawtooth, 11 ms - Thermal Shock MIL-STD-810F -55°C to +125°C, 72 cycles, 30 min each Housing Material Copper, Nickel plated Base Material Non-conductive FR4 (UL 94 V-0 rated) General Specifications TEN 30 Series, 30 Watt All specifications valid at nominal voltage, resistive full load and +25°C after warm-up time, unless otherwise stated. www.tracopower.com November 30, 2022 Page 4 / 5
Potting Material Epoxy (UL 94 V-0 rated) Pin Material Copper Pin Foundation Plating Nickel (2 - 3 µm) Pin Surface Plating Tin (3 - 5 µm), matte Housing Type Metal Case Mounting Type PCB Mount Connection Type THD (Through-Hole Device) Footprint Type 2" x 1" Soldering Profile Wave Soldering 265°C / 10 s max. Weight 30.5 g Thermal Impedance - Case to Ambient 12 K/W typ. 10 K/W typ. (with Heat Sink) Environmental Compliance - REACH Declaration www.tracopower.com/info/reach-declaration.pdf REACH SVHC list compliant REACH Annex XVII compliant - RoHS Declaration www.tracopower.com/info/rohs-declaration.pdf Exemptions: 7a, 7c-I (RoHS exemptions refer to the component concentration only, not to the overall concentration in the product (O5A rule). The SCIP number is provided on request.) Supporting Documents Overview Link (for additional Documents) www.tracopower.com/overview/ten30 Outline Dimensions TEN 30 Series, 30 Watt Dimensions in mm (inch) Pin diameter: 1.0 ±0.1 (0.04 ±0.004) Tolerances: x.x ±0.5 (x.xx ±0.02) x.xx ±0.25 (x.xxx ±0.01) Bottom view 50.8 (2.00) 2 3 5 4 10.2 (0.40) 5.6 (0.22) 25.4 (1.00) 10.16 (0.400) 20.32 (0.800) 45.72 (1.800) 2.54 (0.100) 5.08 (0.100) 15.24 (0.600) Pinout Pin Single Dual 1 +Vin (Vcc) 2 –Vin (GND)
3 Remote On/Off
5 –Vout Common
6 Trim –Vout
© Copyright 2022 Traco Electronic AG Specification s can be changed without notice. www.tracopower.com Rev. November 30, 2022 Page 5 / 5