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60 W DC-DC Converter P60D-Series

Deutschland: Schweiz: Inselkammerstraße 10 Hochstrasse 355 D-82008 Unterhaching CH-8200 Schaffhausen Tel.: 089 614 503-10 Tel.: 052 647 42 00 E-Mail: power@hy-line.de E-Mail: power@hy-line.ch

  • 4:1 wide input voltage range
  • High efficiency up to 93 %
  • Over current protection
  • Over voltage protection
  • Over temperature protection
  • Continuous short circuit protection
  • Adjustable output voltage
  • On/Off - remote control input
  • Standard package 2" x 1" Model guide Type Input voltage Input current Output voltage [VDC] Output current Efficiency typ. [%] Capacity load [µF] max nominal [VDC] range [VDC] no load [mA] max. full load [mA] typ. [mA] min. [mA] max. P60D2415S 24 9...36 25 2690 15.0 0 4000 93 3900 P60D4805S 48 18...75 25 1345 5.0 0 12000 93 30000 P60D4815S 48 18...75 25 1345 15.0 0 4000 93 3900 P60D2412D 24 9...36 40 2750 ±12.0 0 ±2500 91 2 x 3900 P60D2415D 24 9...36 50 2745 ±15.0 0 ±2000 91 2 x 2400 P60D4812D 48 18...75 40 1375 ±12.0 0 ±2500 91 2 x 3900 P60D4815D 48 18...75 50 1375 ±15.0 0 ±2000 91 2 x 2400 Specifications Page 1 of 6 General Switching frequency 225 kHz, typ. Standard in accordance with EN-, IEC-, UL-, ULc 60950-1 EN-, IEC, UL-, ULc 62368-1 Radiated emissions EN55032 level A (see fig. 3) Conducted emissions EN55032 level A (see fig. 3) ESD IEC61000-4-2 pref. criteria A Radiated immunity IEC61000-4-3 pref. criteria A Fast transient (see figure 3) IEC61000-4-4 pref. criteria A Surge (see figure 3) IEC61000-4-5 pref. criteria A Conducted immunity IEC61000-4-6 pref. criteria A PFMF IEC61000-4-8 pref. criteria A Reliability calculated (MIL-HDBK-217 F) @ 25 °C MTBF > 210 000 h Environmental Operating ambient temperature -40 … 85 °C (with derating) -40 … 50 °C (without derating) Storage temperature -55 …125 °C Thermal impedance P60DxxxxS(D): 9.5 K/W, typ. P60DxxxxSK(DK): 8.5 K/W, typ. Cooling Air convection 35..60 LFM (16...33 cm/s) Maximum case temperature 110 °C, max. Over temperature protection at 115 °C case, typ Storage humidity 95 %, non condensing Physical Dimensions Without heat sink: 50.8 x 25.4 x 12 mm With heat sink: 50.8 x 25.4 x 18.1 mm Weight P60DxxxxS(D): 45 g P60DxxxxSK(DK): 56 g Case material Copper Potting material Epoxy, UL94V-0 rated RoHS compliant yes Absolute maximum ratings Input surge voltage 100 ms max. P60D24xx: 50 VDC P60D48xx: 100 VDC Soldering temperature ≤ 260 °C, ≤ 10 s, ≥ 1.5 mm distance from case Input Start up voltage P60D24xxx: 8.6 V, typ. P60D48xxx: 17.8 V, typ. Under voltage lockout P60D24xxx: 7.9 V, typ. P60D48xxx: 16 V, typ. Start up time at Vin nominal and constant resistive load 60 ms, typ. Input Filter Pi- type Input reflected ripple current 20 mAp-p, typ (see figure 1) Remote control input Pin 3 (see figure 4a & 4b) “On” 3.0…12 V or open input “Off” 0…1.2 V Input idle current at Ctrl "Off" 5 mA, typ. Isolation input to output Isolation voltage, Input to output or to case, 1 minute tested 1600 VDC, min. Resistance 109 Ω, min. Capacitance 2200 pF, typ. Output Voltage tolerance ±1 % Voltage trim range ±10 %, max. (see figure 5) Line regulation ± 0.5 %, max. Load voltage regulation @ 0…100% load change Single output: ± 0.5 % Dual output: ± 1 % Dual output cross deviation ± 5 % @ 75 % load difference Ripple and noise (at 20 MHz BW) 100 mVp-p, max. (see figure 2) Over voltage protection with Z-diode clamp P60Dxx05x: 6.2 V P60Dxx12x: 15 V P60Dxx15x: 20 V Over current protection 140 %, max. of full load Short circuit protection Continuous, hiccup, automatic restart Temperature coefficient ± 0.02 % / °C Transient recovery time 250 µs, typ. @ 25 % load change steps Transient response deviation ± 3 %, max. @ 25 % load change steps Part number designation key PHI-CON Output power Series designation Input voltage range Output voltage Output configuration P 60 60 W D 24 9… 36 V 5 5 V S single output 48 18…75 V 12 12 V D dual output 15 15 V SK single output heat sink DK dual output heat sink

Deutschland: Schweiz: Inselkammerstraße 10 Hochstrasse 355 D-82008 Unterhaching CH-8200 Schaffhausen Tel.: 089 614 503-10 Tel.: 052 647 42 00 E-Mail: power@hy-line.de E-Mail: power@hy-line.ch Figure 1 Input reflected ripple current measure circuit Figure 2 Output ripple & noise measure circuits Single output Dual output Figure 3a Recommended circuit to meet (EFT) IEC61000-4-4, (Surge) IEC61000-4-5 and (EMI) EN55032 Single output P60DxxxxS Page 2 of 6 22 µF + +Vin Load -Vout -Vin/GND +Vout 1 µH Measure point DC DC ESR <1 Ω @ 100 kHz The input reflected ripple current is measured through a source inductor 1 µH and a source capacitor Cin 22 µF, ESR <1 Ω at 100 kHz at nominal input voltage and full load. RL 1 µF +Vin -Vout +Vout DC DC GND CH1 -Vin/GND RL RL 1 µF 1 µF +Vin -Vout -Vin/GND +Vout DC DC CH1 CH2 COM +Vin - Vin +Vin Load -Vout -Vin +Vout DC DC L EMI-Filter to meet class A EFT & Surge-Filter Cin L

Deutschland: Schweiz: Inselkammerstraße 10 Hochstrasse 355 D-82008 Unterhaching CH-8200 Schaffhausen Tel.: 089 614 503-10 Tel.: 052 647 42 00 E-Mail: power@hy-line.de E-Mail: power@hy-line.ch Figure 3b Recommended circuit to meet (EFT) IEC61000-4-4, (Surge) IEC61000-4-5 and (EMI) EN55032 Dual output P60DxxxxD Table to Figure 3a and 3b Converter D1 (TVS) Cin C1 (MLCC) L C2 (MLCC) C3 (MLCC) C4 (MLCC) C5 (MLCC) P60D24xxS 58 V, 3 kW 330 µF, 100 V 4.7 µF, 50 V 12 µF 4.7 µF, 50 V 470 pF, 2 kV 1 nF, 2 kV 1 nF, 2 kV P60D48xxS 120 V, 3 kW 330 µF, 100 V 1.5 µF, 100 V 12 µF 1.5 µF, 100 V 470 pF, 2 kV 1 nF, 2 kV 1 nF, 2 kV P60D24xxD 58 V, 3 kW 330 µF, 100 V 4.7 µF, 50 V - 4.7 µF, 50 V 220 pF, 2 kV 1.5 nF, 2 kV 1.5 nF, 2 kV P60D48xxD 120 V, 3 kW 330 µF, 100 V 1.5 µF, 100 V - 1.5 µF, 100 V 220 pF, 2 kV 1.5 nF, 2 kV 1.5 nF, 2 kV Figure 4a On / Off remote control circuit for positive logic Figure 4b On / Off remote control circuit for inverse logic Figure 5 Trimming circuit. Only at single output models possible. Maximum trim range ± 10%. Page 3 of 6 +Vin -Vin/GND Ctrl +Vin Load -Vout +Vout DC DC Remote control input On: 3.5 V…≤12 V or open Off: 0…1.2 V -Vin/GND +Vin - Vin +Vin Load -Vout -Vin +Vout DC DC EMI-Filter to meet class A EFT & Surge-Filter Cin Load +Vin -Vin/GND Ctrl. Load -Vout +Vout DC DC Remote control input Off On on off Load 5 -Vout 4 +Vout DC DC

6 Trim

-Vin +Vin

Deutschland: Schweiz: Inselkammerstraße 10 Hochstrasse 355 D-82008 Unterhaching CH-8200 Schaffhausen Tel.: 089 614 503-10 Tel.: 052 647 42 00 E-Mail: power@hy-line.de E-Mail: power@hy-line.ch Recommended circuit with multi layer ceramic capacitors to reduce the ripple and noise output level Save operating areas P60D2412S(D), P60D2415S(D), P60D4805S, P60D4812S(D), P60D4815S(D) Standard version without heat sink Heat sink version Save operating areas P60D2405S Standard version without heat sink Heat sink version Notes. 1. All parameter are specified at 25 °C, nominal input voltage and full resistive load 2. The converters are not usable for parallel output operation and hot swap connection! Page 4 of 6 RL 10 µF 1 µF +Vin -Vout +Vout DC DC RL RL 1 µF 1 µF 10 µF 10 µF +Vin -Vout -Vin/GND +Vout DC DC COM

Deutschland: Schweiz: Inselkammerstraße 10 Hochstrasse 355 D-82008 Unterhaching CH-8200 Schaffhausen Tel.: 089 614 503-10 Tel.: 052 647 42 00 E-Mail: power@hy-line.de E-Mail: power@hy-line.ch Page 5 of 6

Deutschland: Schweiz: Inselkammerstraße 10 Hochstrasse 355 D-82008 Unterhaching CH-8200 Schaffhausen Tel.: 089 614 503-10 Tel.: 052 647 42 00 E-Mail: power@hy-line.de E-Mail: power@hy-line.ch Dimensions Dimensions in mm 1. Pin diameter tolerance: ± 0.05 mm 2. Pin length tolerance: ± 0.35 mm 3. Pin Pitch tolerance: ± 0.35 mm 4. Case tolerance: ± 0.5 mm 5. Stand off tolerance: ± 0.1 mm Page 6 of 6 Pin assignment Single out Dual out 1 +Vin +Vin 2 -Vin -Vin 3 Rem. Ctrl. Rem. Ctrl. 4 + Vout + Vout 5 - Vout Com

6 Trim - Vout

PHI-CON is a trademark of HY-LINE Holding GmbH. Only for professional use by professionals ! Not for resale or distribution to the general public in any way ! Read the instructions carefully before using! Life Support Policy: HY-LINE does not authorize the use of any of its produc ts for use in life support devices or systems without the express written approval of an officer of the Company. Life support systems are devices which support or sustain life, and whose failure to p erform, when properly used in accordance with instructions for use provided in the labeling, can be reasonably expected to result in significant injury to the user. Rev: 20181004 f