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100 W DC-DC Converter P100B-Series

Deutschland: Schweiz: Inselkammerstraße 10 Hochstrasse 355 D-82008 Unterhaching CH-8200 Schaffhausen Tel.: 089 614 503-10 Tel.: 052 647 42 00 E-Mail: power@hy-line.de E-Mail: power@hy-line.ch

  • Wide 4:1 input range
  • Efficiency up to 93 %
  • Adjustable output voltage
  • Remote control on / off
  • In/Out isolation 2250 VDC
  • Input under voltage protection
  • Continuous short circuit protection
  • Over current protection
  • Over voltage protection
  • Over temperature protection
  • Five sided shielded metal package Model guide Specifications

Ordering information

Output Power Series Input voltage Output voltage Output Package P100 B 48 05 S HB

100 Watt 48 48 VDC 05 5 VDC S single blank Standart version

12 12 VDC HB Slotted base plate version 15 15 VDC K With heat sink version 24 24 VDC 48 48 VDC Page 1 of 7 Type Input voltage Input current Output voltage [VDC] Output current Efficiency @ full load [%] typ. Capacitive load (see note 2) [µF] max. Nominal [VDC] Range [VDC] no load [mA] full load [mA] [mA] min. [A] max. P100B4805S 48 18...75 ≤ 80 ≤ 2350 5 0 20 91 6000 P100B4812S 48 18...75 ≤ 80 ≤ 2350 12 0 8.3 92 2000 P100B4815S 48 18...75 ≤ 80 ≤ 2350 15 0 6.7 93 2000 P100B4824S 48 18...75 ≤ 80 ≤ 2350 24 0 4.2 92 1000 P100B4848S 48 18...75 ≤ 80 ≤ 2350 48 0 2.1 92 470 Input Start up voltage ≤ 18 VDC Under voltage lockout ≥ 15 VDC Surge voltage ≤ 1 s -0.7 … 90 VDC Filter π – type Reflected ripple current 30 mAp-p, typ. (see figure 1) Remote control theshold On state 3.5 … 12 VDC, or open input Off state 0 … 1.2 VDC Remote control rise time > 10V / ms Input idle current @ Off state 10 mA, max. Isolation input - output: Rated isolation voltage (tested 60 s @ ≤ 1 mA leakage current) Input to output: 2250 VDC, max. Input to case: 1500 VDC, max. Output to case: 500 VDC, max. Resistance > 109 Ω, measured @ 500 VDC Input / output capacitance 2200 pF, typ. @ 100 kHz, 0.1 V Output Output voltage tolerance ≤ ± 3 %. Line regulation ≤ ± 0.5 %, full input range Load regulation ≤ ± 0.75 %, 0…100 % load Output voltage trim range 95 … 110 % Output voltage compensation via sense ≤ 105 % Output voltage Vin regulation ≤ ±0.5 % deviation @ full Vin range Temperature coefficient ± 0.03 % / °C Transient recovery time ≤ 500 µs, @ 25 % load change steps Transient response deviation @ 25 % load change steps P100Bxx05S: < ± 7.5 % All others: < ± 5 % Over voltage protection 110 … 160 % Over current protection 110 … 190 % Short circuit protection Continuous, hiccup Short circuit restart Automatic Rippel & noise, BW 20 MHz (see figure 2) P100Bxx12S & 15S: ≤200 mVp-p All others: ≤250 mVp-p Start up time 20 ms, typ @ R-load General Safety standard Switching frequency (PWM) 250 kHz, typ. Reliability calculated MTBF MIL-HDBK-217F @ 25 °C > 500 000 h Vibration IEC-, EN 61373 car body 1 B Safety Standard EN 62368-1 EMI characteristics CE: EN 55032, CISPR32, EN 50121-3-2 Class A or Class B (see figure 4) RE: EN 55032, CISPR32, EN 50121-3-2 Class A or Class B (see figure 4) EMS characteristics ESD: EN-, IEC 61000-4-2, EN 50121-3-2 Contact ± 6 kV, Air ± 8 kV, perf. Criteria B RS: EN-, IEC 61000-4-3, EN 50121-3-2 20 V/m perf. Criteria A EFT: EN-, IEC 61000-4-4, EN 50121-3-2 ± 2 kV, perf. Criteria A (see figure 4a) Surge: EN 50121-3-2 Differential mode ± 1 kV,1.2/50 µs, Source impedance 42 Ω, perf. Criteria B (see figure 4a) CS: EN-, IEC 61000-4-6 EN 50121-3-2 10 Vrms, perf. Criteria A Environmental Operating ambient temperature -40 … 85 °C with derating Storage temperature -55 … 125 °C Over temperature protection < 120 °C Storage humidity 5…95 %, non condensing Cooling Free air convection, > 20 LFM Physical Dimensions P100B48xxS P100B48xxSK P100B48xxSHB 62 x 56 x 12.7 mm 61.8 x 40.2 x 27.7 mm 62 x 56 x 14.6 mm Weight P100B48xxS P100B48xxSK P100B48xxSHB 89 g 120 g 109 g Case material Aluminium alloy Potting Material Plastic (UL94V-0 rated) Absolute max. ratings Wave soldering temperature ≤ 260 °C for ≤ 10 sec, ≥ 1.5 mm distance from body Manual soldering temperature ≤ 300 °C for ≤ 10 sec, ≥ 1.5 mm distance from body

Deutschland: Schweiz: Inselkammerstraße 10 Hochstrasse 355 D-82008 Unterhaching CH-8200 Schaffhausen Tel.: 089 614 503-10 Tel.: 052 647 42 00 E-Mail: power@hy-line.de E-Mail: power@hy-line.ch Note: 1. All specifications measured at Ta 25 °C, humidity < 75 %, nominal input voltage and rated output load current unless otherwis e specified. 2. Maximum capacitive load is tested at full input voltage range and full load current. 3. Specifications of this product are subject to changes without prior notice. 4. It is not recommended to increase the output power capability by connecting two or more converters in parallel. 5. The converters are not hot swappable Test circuit The P100B series is been tested according to the following recommended test circuit before leaving the factory (see following circuit and table). If you want to further decrease the input or output ripple, you can increase a capacitance values properly or choose ca pacitors with low ESR, but the total capacitance of the filter capacitor must not exceed the maximum load capacitance value (see „Model guide“ table). Figure 1 Measure circuit input reflected ripple current The input reflected ripple current is measured with inductor Lin and capacitor Cin to simulate source impedance. Figure 2 Measure circuit output ripple and noise (BW 20 MHz) Page 2 of 7 Recommended peripheral components to figure 1 Type Cout Fuse Cin P100B4805S 470 µF 10 A Time delay type 220 µF P100B4812S 220 µF P100B4815S 220 µF P100B4824S 100 µF P100B4848S 100 µF +Vin -Vin/GND 0V/-Vout +Vout DC DC Cout Cin Fuse Load RL 1 µF +Vin 0V/-Vout +Vout DC DC GND CH1 -Vin/GND +Vin Load 0V/-Vout -Vin/GND +Vout 4.7 µH DC DC Measure point 220 µF + ESR <1 Ω @ 100 kHz

Deutschland: Schweiz: Inselkammerstraße 10 Hochstrasse 355 D-82008 Unterhaching CH-8200 Schaffhausen Tel.: 089 614 503-10 Tel.: 052 647 42 00 E-Mail: power@hy-line.de E-Mail: power@hy-line.ch Figure 4a, EMC filter circuit for IEC/EN 61000-4-4, IEC/EN 61000-4-5 performance criteria B and EN 55032 Class B Figure 4b, EMS filter circuit only for IEC/EN 61000-4-4, IEC/EN 61000-4-5 performance criteria B Application circuit without output voltage dropout remote compensation Application circuit with output voltage dropout remote compensation Page 3 of 7 Recommended peripheral components to circuits in figures 4a & 4b EN 55032, CISPR 32 electrolytic C11 electrolytic C2,C3,C4,C5,C6, C7, C8, C9, C10 ceramic chip LCM CY1, CY2 Y1 Type CY3 Y1 Type Class A 150 µF 47 µF 10 µF 1.6 mH - 2.2 nF Class B 150 µF 47 µF 10 µF 1.6 mH 2.2 nF 1 nF +Vin -Vin/GND 4 -Vout/0V 8 +Vout Load DC DC Cout Cin 7 +Sense 5 -Sense +Vin -Vin/GND Load DC DC + Cout Cin 4 -Vout/0V 8 +Vout 7 +Sense 5 -Sense +Vin -Vin/GND Load 0V/-Vout +Vout DC DC + + C1 C11 +Vin -Vin/GND Load 0V/-Vout +Vout DC DC L C9 + CY3 CY1 Cout LCM C1 + CY2 1. If the sense function is not used for remote regulation the user must connect the +Sense to + Vo and -Sense to 0V at the DC-DCconverter pins and will compensate for voltage drop across pins only. 2. The connections between Sense lines and their respective power lines must be kept as short as possible, otherwise they may be picking up noise, interference and/or causing unstable operation of the power module. 1. PCB-tracks or wires for Remote Sense must be kept as short as possible. 2. In cables and discrete wiring applications, twisted pair or other techniques should be implemented. 3. Using remote sense with long wires long wires may cause unstable operation. Note that large wire impedance may cause oscillation of the output voltage and/or increased ripple. 4. We recommend using adequate cross section for PCB-track layout and/or cables to connect the power supply module to the load in.

Deutschland: Schweiz: Inselkammerstraße 10 Hochstrasse 355 D-82008 Unterhaching CH-8200 Schaffhausen Tel.: 089 614 503-10 Tel.: 052 647 42 00 E-Mail: power@hy-line.de E-Mail: power@hy-line.ch Application circuit for trimming function. Calculation for trim down resistor (Rtdown) or trim up resistor (Rtup) Model series R1 [kΩ] R2 [kΩ] R3 [kΩ] V Ref [V] Rtdown min. [kΩ] Rtup min. [kΩ] P100B4805S 3.036 3 10 2.5 14.4 6.15 P100B4812S 11 2.87 15 2.5 129 9.6 P100B4815S 14.03 2.8 15 2.5 197 8.8 P100B4824S 24.872 2.87 15 2.5 355 12.8 P100B4848S 53.017 2.913 15 2.5 937 14.45 Maximum output voltage adjust range 95..110 % of Vout nominal value, see min. Rtdown / Rtu p. Exceeding the trim range causes irreversible damage! Trim down resistor formula Trim up resistor formula Application circuit for remote control function Page 4 of 7 Rtup= R2*a R2-a -R3 Vref Vout-Vref *R1 Rtdown= R1*b R1-b -R3 Vref Vout-Vref *R2 4 - force 5 - sense Rtdown 0V/-Vout VRef +Vout 6 trim 8 + force 7 + sense Error Amplifier 4 - force 5 - sense Rtup 0V/-Vout VRef +Vout 6 trim 8 + force 7 + sense Error Amplifier +Vin -Vin/GND Ctrl 2 +Vin 1 Load 0V/-Vout +Vout DC DC Remote control input on: 3.5 V…12 V or open Ctrl input off: 0…1.2 V -Vin/GND 3

Deutschland: Schweiz: Inselkammerstraße 10 Hochstrasse 355 D-82008 Unterhaching CH-8200 Schaffhausen Tel.: 089 614 503-10 Tel.: 052 647 42 00 E-Mail: power@hy-line.de E-Mail: power@hy-line.ch All dearting diagrams are for the heatsink version Page 5 of 7

Deutschland: Schweiz: Inselkammerstraße 10 Hochstrasse 355 D-82008 Unterhaching CH-8200 Schaffhausen Tel.: 089 614 503-10 Tel.: 052 647 42 00 E-Mail: power@hy-line.de E-Mail: power@hy-line.ch Mechanical dimensions standard version P100B48xxS Mechanical dimensions heat sink version P100B48xxSK Page 6 of 7 Pin Assignment 1 + Vin 2 Rem. Ctrl. 3 - Vin/GND 4 0V/-Vout 5 - Sense

6 Trim

Diameter pin 1, 2, 3, 5, 6, 7: 1 mm Diameter pin 4, 8: 1.5 mm Pin diameter tolerance: 0.1 mm Pin height tolerance: 0.5 mm General tolerances: 0.5 mm Mounting thread hole: M3 Mounting torque: < 0.4 Nm

Deutschland: Schweiz: Inselkammerstraße 10 Hochstrasse 355 D-82008 Unterhaching CH-8200 Schaffhausen Tel.: 089 614 503-10 Tel.: 052 647 42 00 E-Mail: power@hy-line.de E-Mail: power@hy-line.ch Mechanical dimensions half brick version with slotted base plate P100B48xxSHB Page 7 of 7 Pin Assignment 1 + Vin 2 Rem. Ctrl. 3 - Vin/GND 4 0V/-Vout 5 - Sense PHI-CON is a trademark of HY-LINE Holding GmbH. Only for professional use by professionals! Not for resale or distribution to the general public in any way! Read the instruc tions carefully before using! Life Support Policy: HY-LINE does not authorize the use of any of its products for use in life support devices or systems without the express written approval of an officer of the Company. Life support systems are devices which support or sustain life, and whose failure to perform, when properly used in accordance with instructions for use provided in the labeling, can be reasonably expected to result in significant injury to the user. Rev: 20190820 f Note All units in mm Diameter pin 1, 2, 3, 5, 6, 7: 1 mm Diameter pin 4, 8: 1.5 mm Pin diameter tolerance: 0.1 mm Pin height tolerance: 0.5 mm General tolerances: 0.5 mm Mounting thread hole: M3 Mounting torque: < 0.4 Nm