DATASHEET SEARCH SITE | WWW.ALLDATASHEET.COM

Document overview

  • Manufacturer or author: Provided By ALLDATASHEET.COM(FREE DATASHEET DOWNLOAD SITE)
  • PDF pages: 7

Technical content

100 W DC-DC Converter P100A-Series

Deutschland: Schweiz: Inselkammerstraße 10 Hochstrasse 355 D-82008 Unterhaching CH-8200 Schaffhausen Tel.: 089 614 503-10 Tel.: 052 647 42 00 E-Mail: power@hy-line.de E-Mail: power@hy-line.ch

  • Wide 4:1 input range
  • Efficiency up to 90 %
  • Adjustable output voltage
  • Remote control on / off
  • In/Out isolation 2250 VDC
  • Input under voltage protection
  • Continuous short circuit protection
  • Over current protection
  • Over voltage protection
  • Over temperature protection
  • Five sided shielded metal package Model guide Specifications Note: 1. All specifications measured at Ta 25 °C, humidity < 75 %, nominal input voltage and rated output load current unless otherwise specified. 2. Maximum capacitive load is tested at full input voltage range and full load current. 3. Specifications of this product are subject to changes without prior notice. 4. It is not recommended to increase the output power capability by connecting two or more converters in parallel. 5. The converter are not hot swappable Page 1 of 7 Type Input voltage Input current Output voltage [VDC] Output current Efficiency @ full load [%] typ. Capacitive load (see note 2) [µF] max. Nominal [VDC] Range [VDC] no load [mA] full load [mA] Min. [mA] Max. [A] P100A2405S 24 9...36 ≤ 160 ≤ 4800 5 0 20 89 6000 P100A2412S 24 9...36 ≤ 160 ≤ 4800 12 0 8.3 90 2000 P100A2415S 24 9...36 ≤ 160 ≤ 4800 15 0 6.7 90 2000 P100A2424S 24 9...36 ≤ 160 ≤ 4800 24 0 4.2 90 1000 P100A2428S 24 9...36 ≤ 160 ≤ 4800 28 0 3.6 90 1000 P100A2448S 24 9...36 ≤ 160 ≤ 4800 48 0 2.1 90 470 Input Start up voltage ≤ 9 VDC Under voltage lockout ≥ 7 VDC Filter π – type Reflected ripple current 30 mAp-p, typ. (see figure 1) Remote control theshold On state 3.5…12 VDC, or open input Off state 0…1.2 VDC Input idle current @ Off state 2 mA, typ., < 10 mA Isolation input - output: Rated isolation voltage (tested 60 s @ ≤1 mA leakage current) Input to output: 2250 VDC Input to case: 1600 VDC Output to case: 500 VDC Resistance > 108 Ω, measured @ 500 VDC Input / output capacitance 2200 pF, typ. @ 100 kHz, 0.1 V Output Output voltage tolerance ≤ ±3 % @ 0…100 % load range Output voltage load regulation ≤ ±0.75 % deviation, 5… 100 % load Line regulation ≤ ±0.5 % deviation @ full Vin range Transient response deviation @ 25 % load change steps P100Axx05S: < ±7.5 % All others: < ±5 % Transient recovery time ≤ 500 µs, @ 25 % load change steps Output voltage trim range 91…110 %, max. Output voltage compensation via sense +110 %, max. Temperature coefficient ± 0.03 % / °C Over voltage protection 110…160 % Over current protection 110…1 50 % Short circuit protection Continuous, hiccup Short circuit restart Automatic Rippel & noise, BW 20 MHz (see figure 2) P100A2412S & 15S: ≤ 200 mVp-p All others: ≤ 250 mVp-p Start up time 20 ms, typ @ R-load General Switching frequency (PWM) 250 kHz, typ. Reliability calculated MTBF MIL-HDBK-217F @ 25 °C > 500 000 h Vibration IEC-, EN 61373 Category 1, Grade B Absolute max. ratings Wave soldering temperature ≤ 260 °C, duration ≤10 s, ≥ 1.5 mm distance from body Manual soldering temperature ≤ 300 °C, duration ≤5 s, ≥ 1.5 mm distance from body Input surge voltage -0.7…50 V, duration 1 s max. Safety Standard EN 62368-1 EMC characteristics EN 50155 CE, EN 50121-3-2, (see figure 4) 150..500 kHz, 99 dBµV CE, EN 55016-2-1 (see figure 4) 500 kHz..30 MHz, 93 dBµV RE; EN 50121-3-2 (see figure 4) 30..230 MHz, 40 dBµV/m at 10 m RE, EN 55016-2-1 (see figure 4) 230 MHz..1GHz, 47dBµV/m at 10m ESD, EN 50121-3-2 Contact ±6 kV, air ±8 kV RS, EN 50121-3-2 80 MHz…800 MHz, 20 Vrms/m EFT, EN 50121-3-2 (see fig. 4a) ±2 kV, 5/50 ns, 5 kHz Surge, EN 50121-3-2 (see fig. 4a) line to line ±1 kV CS EN 50121-3-2 150 kHz..80 MHz, 10 Vrms EMC characteristics EN 55032 RE, EN 55032, CISPR32 Class A (see figure 4) CE, EN 55032, CISPR32 Class A (see figure 4) RE, EN 55032, CISPR32 Class B (see figure 4) CE, EN 55032, CISPR32 Class B (see figure 4) ESD, EN 61000-4-2 perf. crit. B Contact: ±6 kV, air: ±8 kV RS, EN61000-4-3, perf. crit. A 20 V/m EFT, EN61000-4-4 perf. crit. A ±2 kV, (see figure 4a) CS, EN61000-4-6 perf. crit. A 10 Vrms Environmental Operating ambient temperature -40 … 85 °C with derating Storage temperature -55 … 125 °C Case temperature 105 °C, max. Over temperature protection Case temp. 120 °C, max. Storage humidity 5…95 %, non condensing Thermal impedance P100AxxS: 8 K/W P100AxxSK: 5.7 K/W (with heatsink) P100AxxSHB: 6.8 K/W (base plate) Cooling Free air convection, 20 LFM Physical Dimensions P100AxxS P100AxxSK P100AxxSHB 61.8 x 40.2 x 12.7 mm 61.8 x 40.2 x 27.7 mm 62 x 56 x 14.6 mm Weight P100AxxS P100AxxSK P100AxxSHB 86 g 117 g 106 g Case material Aluminium alloy Potting Material Plastic, UL94V-0 rated

Deutschland: Schweiz: Inselkammerstraße 10 Hochstrasse 355 D-82008 Unterhaching CH-8200 Schaffhausen Tel.: 089 614 503-10 Tel.: 052 647 42 00 E-Mail: power@hy-line.de E-Mail: power@hy-line.ch Typical application and test circuit The P100A series is been tested according to the following recommended test circuit before leaving the factory (see following circuit and table). If you want to further decrease the input or output ripple, you can increase a capacitance values properly or choose capacitors with low ESR, but the total capacitance of the filter capacitor must not exceed the maximum load capacitance value. (see „Model guide“ table). Figure 1 Measure circuit input reflected ripple current The input reflected ripple current is measured with inductor Lin and capacitor Cin to simulate source impedance. Figure 2 Measure circuit output ripple noise current (BW 20 MHz) Page 2 of 7

Ordering information

Output Power Series Input voltage Output voltage Output Package version P100 A 24 05 S HB

100 Watt 24 24 VDC 05 5 VDC S single blank Standart version

12 12 VDC HB Slotted base plate version 15 15 VDC K Heat sink version 24 24 VDC 28 28 VDC 48 48 VDC Recommended peripheral components to figure 1 Type Fuse Cin Cout TVS P100A2405S 20 A Time delay type 220 µF 470 µF SMDJ7.0A P100A2412S 220 µF SMDJ15A P100A2415S 220 µF SMDJ18A P100A2424S 100 µF SMDJ30A P100A2428S 100 µF SMDJ36A P100A2448S 100 µF SMDJ64A RL 1 µF +Vin 0V/-Vout +Vout DC DC GND CH1 -Vin/GND +Vin Load 0V/-Vout -Vin/GND +Vout 4.7 µH DC DC Measure point 220 µF + ESR <1 Ω @ 100 kHz + Cout +Vin -Vin/GND 0V/-Vout +Vout Load DC DC Cin…+ Fuse TVS

Deutschland: Schweiz: Inselkammerstraße 10 Hochstrasse 355 D-82008 Unterhaching CH-8200 Schaffhausen Tel.: 089 614 503-10 Tel.: 052 647 42 00 E-Mail: power@hy-line.de E-Mail: power@hy-line.ch Figure 4, EMC filter circuit for IEC/EN 61000-4-4, IEC/EN 61000-4-5 performance criteria B and EN 55032 Class B Figure 4a, EMS filter circuit only for IEC/EN 61000-4-4, IEC/EN 61000-4-5 performance criteria B Application circuit for output voltage control without remote dropout compensation Application circuit with output voltage remote dropout compensation Page 3 of 7 Recommended peripheral components to circuits in figures 4 and 4a Conducted Emission C1 electrolytic C11 electrolytic C2,C3,C4,C5,C6, C7, C8, C9, C10 ceramic chip LCM CY1, CY2 Y1 safety type CY3 Y1 safety type EN 55032 Class A 150 µF 47 µF 10 µF 1.6 mH - 2.2 nF EN 55032 Class B 150 µF 47 µF 10 µF 1.6 mH 2.2 nF 2.2 nF +Vin -Vin/GND Load 0V/-Vout +Vout DC DC LCM C11 + CY3 CY2 Cout LCM C10 CY1 +Vin -Vin/GND 4 -Vout/0V 8 +Vout Load DC DC Cout Cin 7 +Sense 5 -Sense +Vin -Vin/GND Load DC DC + Cout Cin 4 -Vout/0V 8 +Vout 7 +Sense 5 -Sense Output voltage control for standard applications. Connect +Vout with +Sense and –Vout/0V with -Sense direct on the DC/DC-converter output! Applicable for remote compensation of output voltage drops. Connect +Vout with +Sense and –Vout/0V with –Sense via twisted wire direct on the load! +Vin -Vin/GND Load 0V/-Vout +Vout DC DC + + C1 C11

Deutschland: Schweiz: Inselkammerstraße 10 Hochstrasse 355 D-82008 Unterhaching CH-8200 Schaffhausen Tel.: 089 614 503-10 Tel.: 052 647 42 00 E-Mail: power@hy-line.de E-Mail: power@hy-line.ch Application circuit for trimming function Calculation for trim down resistor (Rtdown) or trim up resistor (Rtup) Model series R1 [kΩ] R2 [kΩ] R3 [kΩ] V Ref [V] Rtdown min. [kΩ] Rtup min. [kΩ] P100A2405S 3.036 3 10 2.5 2.97 6.15 P100A2412S 11 2.87 15 2.5 64.7 9.6 P100A2424S 24.872 2.87 15 2.5 192 12.8 P100A2448S 53.017 2.894 15 2.5 458 14.45 Maximum output voltage adjust range is between 91 ... 110 % of nomina output voltage, see min. Rtdown / Rtup Attention! A trim down lower than 91 % of nominal output voltage value can destroy the converter! Trim down resistor formula Trim up resistor formula Application circuit for remote control function Page 4 of 7 Rtup= R2*a R2-a -R3 Vref Vout-Vref *R1 Rtdown= R1*b R1-b -R3 Vref Vout-Vref *R2 4 - force 5 - sense Rtdown 0V/-Vout VRef +Vout 6 trim 8 + force 7 + sense Error Amplifier 4 - force 5 - sense Rtup 0V/-Vout VRef +Vout 6 trim 8 + force 7 + sense Error Amplifier +Vin -Vin/GND Ctrl 2 +Vin 1 Load 0V/-Vout +Vout DC DC Remote control input on: 3.5 V…12 V or open Ctrl input off: 0…1.2 V -Vin/GND 3

Deutschland: Schweiz: Inselkammerstraße 10 Hochstrasse 355 D-82008 Unterhaching CH-8200 Schaffhausen Tel.: 089 614 503-10 Tel.: 052 647 42 00 E-Mail: power@hy-line.de E-Mail: power@hy-line.ch Page 5 of 7

Deutschland: Schweiz: Inselkammerstraße 10 Hochstrasse 355 D-82008 Unterhaching CH-8200 Schaffhausen Tel.: 089 614 503-10 Tel.: 052 647 42 00 E-Mail: power@hy-line.de E-Mail: power@hy-line.ch Mechanical dimensions half brick version with slotted base plate P100A24xxSHB Page 6 of 7

Deutschland: Schweiz: Inselkammerstraße 10 Hochstrasse 355 D-82008 Unterhaching CH-8200 Schaffhausen Tel.: 089 614 503-10 Tel.: 052 647 42 00 E-Mail: power@hy-line.de E-Mail: power@hy-line.ch Mechnical dimensions standard version P100A24xxS Mechanical dimensions heatsink version P100A24xxSK Page 7 of 7 Pin Assignment 1 + Vin 2 Rem. Ctrl. 3 - Vin/GND 4 0V/-Vout 5 - Sense

6 Trim

PHI-CON is a trademark of HY-LINE Holding GmbH. Only for professional use by professionals! Not for resale or distribution to the general public in any way! Read the instructions carefully before using! Life Support Policy: HY-LINE does not authorize the use of any of its products for use in life support devices or systems without the express written approval of an officer of the Company. Life support systems are devices which support or sustain life, and whose failure to perform, when properly used in accordance with instructions for use provided in the labeling, can be reasonably expected to result in significant injury to the user. Rev: 20190820 f Note All units in mm Diameter pin 1, 2, 3, 5 , 6, 7: 1 mm Diameter pin 4, 8: 1.5 mm Pin diameter tolerance: 0.1 mm Pin height tolerance: 0.5 mm General tolerances: 0.5 mm Mounting thread hole: M3 Mounting torque: < 0.4 Nm