M4700 ENERCON | Alldatasheet
Document overview
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Technical content
Page 1 of 14 Jan 31, 2024 | Rev E | Doc: DS_M4700 Series M4700 SERIES AC/DC POWER SUPPLY Switzerland sales@enercon-europe.com Israel sales@enercon.co.il India sales@mpsindia.in
DESCRIPTION
M4700 is a military grade 6U VPX, VITA62 power supply that provides 12V, 5V and VAUX per VITA 62 that is rated at 1000W output power. Features include: Air Flow By cooling, 1.2" pitch, current-sharing, internal EMI filters, VITA 46.11 system management. AC input is 115V per MIL-STD-704. Designed to meet MIL-STD-810 and MIL-STD-461. M4700 SERIES AC/DC POWER SUPPLY PRODUCT HIGHLIGHTS
- VITA 62 COMPLIANT
- 6U VPX FORM FACTOR
- AC/DC CONVERTER
- Up to 1000W Steady State
- Cyber secure
Page 2 of 14 Jan 31, 2024 | Rev E | Doc: DS_M4700 Series M4700 SERIES AC/DC POWER SUPPLY Switzerland sales@enercon-europe.com Israel sales@enercon.co.il India sales@mpsindia.in
Applications
Military (Airborne, ground-fix, shipboard), Ruggedized, Telecom, Industrial Special Features
- VITA 62 6U 1.2” • Fixed switching frequency • Indefinite short circuit
- High efficiency • Parallel configuration protection with auto-recovery
- Input / Output isolation • 46.11 Tier 2 communication • Over temperature shutdown
- Remote sense • External Inhibit & Enable with auto recovery
- EMI filters included Electrical Specification Notes:
1 Contact Factory for peak power options
2 RE102 Supported at system Level
ᶟCE102 deviation below 70KHz for output power above 800W ⁴ Current share is optional, default configuration does not support current share. AC Input
115 VAC (Y)
- Works Through MIL-STD-704 (B-F) Normal and Abnormal Steady State.
- Works Through MIL-STD-704(B-F) Normal transients
- Protected MIL-STD-704(B-F) Abnormal Transients Line/Load regulation ±1% or better (no load to full load, low line to high line (–55°C to 85°C). Ripple and Noise Less than 50mVp-p, typical (max. 1%), Under all Line, Load, and temperature condition (Line frequency 380 to 420Hz). measured across 0.1µF and 10µF on Load. System Management Options 1) I2C 2) VITA 46.11 Tier II IPMC Data available:
- Output voltages and currents
- Input voltage
- Card temperature
- Card status DC Outputs PO1&PO2 12V/60A PO3 5V/30A 3.3Vaux 3.3V/20A 12Vaux 12V/1A (-)12Vaux (-) 12V/1A Total Steady state Power 1000W (–55°C to +85°C Frame). Power Factor > 0.87 at 1kW Current Share⁴ 12V Active Current share 5V Active Current share Load Transient Output dynamic response up to 5% at step load of 30%-90%. Output return to steady stated within 300-500µSec Isolation 500VDC Input to Output 500VDC Input to Case 500VDC Output to Case EMC Designed to meet MIL-STD-461F 2 CE102ᶟ, CS101, CS114, CS115, CS116, CS117 & RE102 Efficiency Typical 87% (Nominal line, nominal load, room temperature)
Page 3 of 14 Jan 31, 2024 | Rev E | Doc: DS_M4700 Series M4700 SERIES AC/DC POWER SUPPLY Switzerland sales@enercon-europe.com Israel sales@enercon.co.il India sales@mpsindia.in Protections (Thresholds and protections can be modified / removed – please consult factory). Input
- Inrush Current Limiter: peak value of 5 x IIN for inrush currents lasting longer than 100μs.
- Under Voltage Lock-Out Unit shuts down when input voltage is below 70VAC ± 5VAC.
- Catastrophic Failure Protection Fuses are available to protect from catastrophic failure. The fuses are rated not to engage due to any normal type operation. Outputs
- Over Voltage Protection: 12V latch & fused Zener 5V latch & fused Zener 3.3Vaux fused Zener 12Vaux Hiccup (-)12Vaux fused Zener
- Overload / Short Circuit Protection 12V, 5V Output-Continuos Hiccup protection (110-130%). 3.3Vaux Hiccup protection (110- 150%). 12Vaux Hiccup (110-180%) (-)12Vaux Hiccup/foldback (110- 180%) General Over temperature Protection: Shutdown at +100 °C±5°C¹ 2 Recovery at +90 °C±5°C. ¹ Max Heat sink Temperature. 2 Thermal S.D done by analog sensor located on PCB with correlation to heatsink temperature. After Thermal analysis is completed, it would be calibrated to reflect max heat sink temperature. I2C temperature sensors are located on PCB and will have correlation to Heat sink depends on load and airflow. Environmental Designed to meet MIL-STD-810G and VITA 47 Temperature Operating: –55°C to +85°C (Max +85°C Envelope). Storage: –55°C to +125°C Humidity 810G Method 507.5 & VITA 47 Para. 5.6, Up to RH 95%. Reliability > 314,000 hours, calculated per MIL-STD-217F Notice 2 at +65°C on unit chassis, Ground Fixed. (complete analysis is still required) Altitude 810G Method 500.5, Procedure II (Operational) & VITA 47 para. 5.7 60,000 ft. Vibration 810G Method 514.6 Procedure I. General minimum integrity exposure. (1 hour per axis & VITA 47 Vibration Class V3 Salt Fog Method 509.5 Shock 810G Method 516.6 Procedure I & VITA 47 Shock Class OS2 Saw-tooth, 40g peak, 11ms Fungus Does not support fungus growth, in accordance with the guidelines of MIL – STD – 454, Requirement 4. Environmental Stress Screening (ESS) Including random vibration and thermal cycles is also available. Please consult factory for details.
Page 4 of 14 Jan 31, 2024 | Rev E | Doc: DS_M4700 Series M4700 SERIES AC/DC POWER SUPPLY Switzerland sales@enercon-europe.com Israel sales@enercon.co.il India sales@mpsindia.in Functions and Signals (according to VITA 62.0) Notes: ¹ All Signals referenced to SIGNAL RTN ² When not used leave open Signal Name Type Description FAIL* Output Indicates to other modules in the system that a failure has occurred in one of the outputs. Please refer to Figure 2 SYSRESET* Output Indicates to other modules in the system that all outputs are within ¹ their working level. Please refer to Figure 2 INHIBIT* Input Controls power supply outputs. This signal in conjunction with Enable controls the outputs. Please refer to Table 1 and Figure ENABLE* Input Controls power supply outputs. This signal in conjunction with INHIBIT controls the outputs. Please refer to Table 1 and Figure 1 GA0-4*, GAP* Input Used for geographical addressing. GA4 is the most significant bit and GA0 is the least significant bit. SCL, SDA Bidirectional I2C bus Clock and Data respectively. Through this bus the voltage and temperature readouts can be shared. Temperature BIT Output Indicates to other modules about input missing phase. Missing Phase BIT Output Indicates to other modules about input missing phase. VOUT SENSE Input The SENSE is used to achieve accurate load regulations at load terminals (this is done by connecting the pins directly to the load’s terminals). 12VCS, 5VCS Bidirectional Support current share between Outputs. Two pins required. ¹ ² 12V ACS, 5V ACS Bidirectional Support Active current share between Outputs. See Current Share para. ¹ ²
Page 6 of 14 Jan 31, 2024 | Rev E | Doc: DS_M4700 Series M4700 SERIES AC/DC POWER SUPPLY Switzerland sales@enercon-europe.com Israel sales@enercon.co.il India sales@mpsindia.in Detailed Information 1. Input Voltage Operation. The M4700 steady state operation is per Mil-STD-704. Unit will work thorough all Normal Transients per Mil- STD-704 B to F, protected to all other transients and interrupts. 2. Outputs Voltage Regulation The M4700 contains accurate internal sense lines to keep output voltage at less than 3% regulation for all Line / Load and temperature range (see Table 2). The M4700 contains three 12V sense line pairs. These sense lines are all shorted together internally. For proper operation, connect only a single sense line to the point of load regulation. The same recommendation applies to the sense return line. For proper current shared operation, connect a single sense line from each M4700 to the same point of load regulation. Part number Input Outputs VS1 & VS2 VS3 3.3VAux 12VAux (-)12VAux M4700-1 100-125VAC 3 Phase,380Hz- 420Hz 12V/60A 5V/30A 3.3V/20A 12V/1A -12V/1A Table 2: Outputs voltage regulation. Under all Temperature range Figure 3 – Sense Lines connection
Page 7 of 14 Jan 31, 2024 | Rev E | Doc: DS_M4700 Series M4700 SERIES AC/DC POWER SUPPLY Switzerland sales@enercon-europe.com Israel sales@enercon.co.il India sales@mpsindia.in 3. Current Share (C.S, Optional) Current Share of two or more units is optional (Contact Factory) . VSx outputs will current share with about 2-4A load balance. 3.1 Active Current Sharing (A.C.S, Optional) Current share done in a closed-loop. All paralleled outputs are compared and feedback is used to balance their load current. The result is a more stable, less sensitive output voltage without voltage drop. Typical Load Balance of about 1 to 4A for all Load range is expected. 3.2 Current share connection between two Units. For a required output to current share please connect the following Pins between the two units
- PO#_Sense & PO#_Sense_RTN of each output should be connected to its corresponding output on the paralleled unit (for best performance, Pins from paralleled units should be connected to a single point and as close as possible to the load point).
- VSx CS of each output should be connected to its corresponding output on the paralleled unit.
- VSx ACS of each output should be connected to its corresponding output on the paralleled unit.
- In case two VSx have same output (E.g. VS1, VS2 are 12V), a single output can be connected and the other can be left open.
- When not used, share pins pins can be left open Figure 4 -Typical ACS Dynamic Load of Two 12V Paralleled Outputs
Page 8 of 14 Jan 31, 2024 | Rev E | Doc: DS_M4700 Series M4700 SERIES AC/DC POWER SUPPLY Switzerland sales@enercon-europe.com Israel sales@enercon.co.il India sales@mpsindia.in 4. Communication Protocol Unit communication protocol can be configured as VITA 46.11 Tier 2 IPMC, VITA 46.11 Tier 1 IPMC or Advanced I2C protocol. For more details on protocols refer to para. 5.1 and 5.2
4.1 Advanced I2C Protocol
Vcc 3.3VDC Pull-up 20kOhm Input capacitance 100pf Slave Device Addressing - 32 address spaces - Baud rate: 200kHz maximum - 7 Bit Protocol - Support Slot Addressing per VITA 62 * Slot location is determined by GAx per VITA 62. Communication Supported Read Command – 21Hex, deliver 64Bytes of Data. (More commands are available by request) The communication starts when the master sends a start followed by the unit slave address, command, checksum and a stop. A second start followed by the slave address and a read will be followed by a 64 Bites response. S Slave Address R/W A Command A Check sum A P A6:A0 0 0 21 Hex 0 DF Hex 0 S Slave Address R/W A DATA A DATA A DATA A • • • DATA A Check sum N/A P A6:A0 1 0 D7:D0 0 D7:D0 0 D7:D0 0 D7:D0 0 D7:D0 1 Command -21Hex read all 64 Bytes S- Start P-Stop Master Transmit Unit Transmit
Page 9 of 14 Jan 31, 2024 | Rev E | Doc: DS_M4700 Series M4700 SERIES AC/DC POWER SUPPLY Switzerland sales@enercon-europe.com Israel sales@enercon.co.il India sales@mpsindia.in Memory Space Note: M2=20.48 / 𝟐𝟏6-1 M3=140 / 𝟐𝟏6-1 M4=10 / 𝟐𝟏6-1 M5=20 / 𝟐𝟏6-1 *Matching unit part number Response Byte # Data Type Meaning Interpretation Reading Range
0 U Integer, MSB First Echo of Command 21 Hex
1 U Integer, MSB First N/A 00 Hex
2 S Integer, MSB First Temperature T(Cᵒ)=+/- 7bit Dec -55 to 125 ᵒC
3 U Integer, MSB First Reserved 00Hex
4-5 U Integer, MSB First 12V Voltage V(out) = Data/ m2 20.48V 6-7 U Integer, MSB First N/A V(out) = Data/ m2 “00” 8-9 U Integer, MSB First 5V Voltage V(out) = Data/ m2 20.48V 10-11 U Integer, MSB First 3.3V Aux Voltage V(out) = Data/ m2 20.48V 12-13 U Integer, MSB First 12VAux Voltage V(out) = Data/ m2 Optional 14-15 U Integer, MSB First (-)12V Aux Voltage V(out) = Data/ m2 Optional 16-17 U Integer, MSB First 12V Current V(out) = Data/ m3 80A 18-19 U Integer, MSB First N/A V(out) = Data/ m3 “00” 20-21 U Integer, MSB First 5V Current V(out) = Data/ m3 40A 22-23 U Integer, MSB First 3.3VAux Current V(out) = Data/ m5 20A 24-35 U Integer, MSB First 12V Aux Current V(out) = Data/ m4 Optional 26-27 U Integer, MSB First (-)12V Aux Current V(out) = Data/ m4 Optional 28-29 U Integer, MSB First Reserved 00Hex 30-31 U Integer, MSB First Reserved 00Hex 32-51 Character String (ASCII) Part Number M4700-xxx* (Note1) 20 Characters 52-53 Decimal, MSB First Serial Number, 2MSB Dig X,X Dec (Note2) Optional 54-55 Decimal, MSB First Serial Number, 2LSB Dig X,X Dec (Note2) Optional 56-57 Decimal, MSB First Date Code Week, Year (Note3) Optional 58-59 Character String (ASCII) Hardware Rev B01 & B02 Boards (note4) 2 Characters 60-61 Decimal, MSB First Firmware Rev X,X,X,X Dec (Note5) 4 digits
62 U Integer, MSB First Reserved AA Hex
63 U Integer, MSB First Zero Checksum Value required to make the sum of bytes 0 to 62
added to a multiple of 256
Page 10 of 14 Jan 31, 2024 | Rev E | Doc: DS_M4700 Series M4700 SERIES AC/DC POWER SUPPLY Switzerland sales@enercon-europe.com Israel sales@enercon.co.il India sales@mpsindia.in Notes 1 to 5: 1. Part Number Example: M4065-4 Byte No’ 32 33 34 35 36 37 38 39-51 Character M 4 0 6 5 (-) 4 0 Hex 4D 34 30 36 35 2D 34 00 3. Serial Number Example: 25 Byte No’ 52 53 54 55 Dec Number 0 0 0 0 0 0 2 5 4. Date Code Example: week 35 of 2018 Byte No’ 56 57 Dec Number 3 5 1 8 5. Hardware Rev Example: B01 Rev (-), B01 Rev A Byte No’ 58 59 Character (-) A Hex 2D 41 6. Firmware Rev Example: 2.1.0.0 Byte No’ 60 61 Dec Number 2 1 0 0
Page 11 of 14 Jan 31, 2024 | Rev E | Doc: DS_M4700 Series M4700 SERIES AC/DC POWER SUPPLY Switzerland sales@enercon-europe.com Israel sales@enercon.co.il India sales@mpsindia.in 4.2 VITA 46.11 Tier 1 and Tier 2 IPMC Please see 46.11 User Manual for detailed information of operation. Sensors included are seen in the table below. Record ID Sensor ID Sensor Type Name 0000 00 F0h FRU State Sensor 0001 01 F1h System IPMB Link Sensor 0002 02 F2h FRU Health Sensor 0003 03 02h FRU Voltage Sensor 0004 04 F3h FRU Temperature Sensor 0005 05 F4h Payload Test Results Sensor 0006 06 F5h Payload Test Status Sensor 0100 07 02h VS1 Voltage 0103 0A 02h VS2 Voltage 0106 0D 02h VS3 Voltage 0109 10 02h 3.3VAux Voltage 010C 13 02h 12VAux Voltage 010F 16 02h (-)12VAux Voltage 0112 19 03h VS1 Current 0115 1C 03h VS2 Current 0118 1F 03h VS3Current 011B 22 03h 12VAux Current 011E 25 03h (-)12VAux Current 0121 28 01h Analog Temperature 0122 29 01h Analog Temperature 2
9999 N/A N/A Device Management
Page 12 of 14 Jan 31, 2024 | Rev E | Doc: DS_M4700 Series M4700 SERIES AC/DC POWER SUPPLY Switzerland sales@enercon-europe.com Israel sales@enercon.co.il India sales@mpsindia.in block diagram
Page 13 of 14 Jan 31, 2024 | Rev E | Doc: DS_M4700 Series M4700 SERIES AC/DC POWER SUPPLY Switzerland sales@enercon-europe.com Israel sales@enercon.co.il India sales@mpsindia.in 5. Pin Assignment Pin Number Signal Name P7 PHASE A P6 PHASE B P5 PHASE C P1 CHASSIS_GND Connector P1: Connector type: 6450849-6 or eq Connector P0 Connector type: 2348886-1 or eq. Pin Number Pin Name P10 12V/30A (VS1, VS2) P9 12V/30A (VS1, VS2) A9 12V_SENSE B9 12V_SENSE C9 5V_SENSE D9 Missing Phase BIT A8 12V_SENSE_RTN B8 12V_SENSE_RTN C8 5V_SENSE_RTN D8 Temperature BIT A7 12V_CS B7 12V_ACS C7 5V_CS D7 SIGNAL_RETURN P8 POWER_RETURN P7 POWER_RETURN A6 SCL_B B6 SDA_B C6 -12V_AUX D6 SYSRESET* A5 GAP* B5 GA4* C5 SCL D5 SDA A4 GA3* B4 GA2* C4 GA1* D4 GA0* A3 N.C B3 +12V_Aux C3 N.C D3 N.C P6 5V/30A P5 5V/30A P4 POWER_RETURN P3 POWER_RETURN A2 N.C B2 FAIL* C2 INHIBIT* D2 ENABLE* A1 N.C B1 5V_ACS C1 3.3Vaux Sense D1 3.3Vaux Sense return P2 3.3V/20A P1 POWER_RETURN Notes:
- P5, P6 are shorted internally.
- P9, P10 are not shorted internally.
Page 14 of 14 Jan 31, 2024 | Rev E | Doc: DS_M4700 Series M4700 SERIES AC/DC POWER SUPPLY Switzerland sales@enercon-europe.com Israel sales@enercon.co.il India sales@mpsindia.in Outline Drawing For detailed dimensions and tolerances see Drawing: M4700001 based on VITA 48.7 class B, No seals for Module to Backplane seal plate or Primary side cover to secondary side cover interface * Specifications are subject to change without prior notice by the manufacturer.