M4090 ENERCON | Alldatasheet
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Page 1 of 16 Jun 15, 2021 | Rev (b) | Doc: M4090 Series M4090 Series– DC/DC Power Supply Switzerland sales@enercon-europe.com Israel sales@enercon.co.il India sales@mpsindia.in M4090 SERIES 1 200 W DC/DC 6U VITA 62 POWER SUPPLY The M4079 is a series of 6U VITA 62 complaint mechanically robust, conducted cooled by wedge locks, high performance, 1.2kW DC to DC six outputs power supplies, designed for Ground Mobile (MIL- STD-1275), Airborne (MIL-STD-704) and other Hi-Reliability applications where 270VDC has to be converted to a tightly regulated, filtered and protected DC outputs.
Page 2 of 16 Jun 15, 2021 | Rev (b) | Doc: M4090 Series M4090 Series– DC/DC Power Supply Switzerland sales@enercon-europe.com Israel sales@enercon.co.il India sales@mpsindia.in THE MAIN FEATURES OF THE M8139 ARE: ➢ Vita 62 compliant ➢ 6U VPX form factor ➢ Six outputs ➢ 270V DC/DC converter ➢ Up to 1200W ➢ VITA 62/6U ➢ Over temperature shutdown with auto-recovery ➢ EMI filters included ➢ Fixed switching frequency ➢ Indefinite short circuit ➢ High efficiency ➢ Input / Output isolation ➢ Remote sense ➢ I2C/IPMI communication ➢ protection with auto-recovery ➢ Over-voltage shutdown with auto-recovery ➢ Parallel configuration ➢ External Inhibit & Enable
Page 3 of 16 Jun 15, 2021 | Rev (b) | Doc: M4090 Series M4090 Series– DC/DC Power Supply Switzerland sales@enercon-europe.com Israel sales@enercon.co.il India sales@mpsindia.in SPECIFICATIONS: DC Input Voltage Range 270VDC Ride-through normal transient IAW MIL-STD-704E/F For extended input version - Please contact factory for more details Isolation 500VDC Input to Output 500VDC Input to Case Inrush Current Limit peak value of 5 x IIN for inrush currents lasting longer than 100μs. DC Output Rating P01* 12V/35A Sense P02* 12V/35A Sense P03 5V/12V/40A Sense 3.3V_Aux 3.3V/15A Sense +12V_Aux +12V/1A -12V_Aux -12V/1A Total power output: 1200W Voltage Regulation Better than or equal to ±1% (no load to full load, low line to high line, –55 C to +85 C). Sense See page 7 Ripple Less than 50 mVp-p, typical (max. 1% ) measured across 0.1µF and 10µF on Load Isolation 500VDC Output to Case Current Limit & Overload Overload / Short Circuit Protection Continuous protection (10-30% above maximum current) for unlimited time (Hiccup). Efficiency Typical 89% (Nominal line, nominal load, room temperature) Overvoltage Protection Set to engage at 110%-130% of nominal voltage. Over Temp. Protection Shutdown at temperature of +100C ± 5C. Automatic recovery when temperature drops below +90C ± 5C. Measured at Unit edge.
Page 4 of 16 Jun 15, 2021 | Rev (b) | Doc: M4090 Series M4090 Series– DC/DC Power Supply Switzerland sales@enercon-europe.com Israel sales@enercon.co.il India sales@mpsindia.in SPECIFICATIONS (CONT.): Control & Indication INHIBIT Input See page 5 SIGNAL RTN See page 5 Environment Designed to meet MIL-STD- 810G Temperature Operating: –55C to +85C (at plug-in card edge, IAW VITA 62 CC4) Storage: –55C to +125C Humidity Method 507.5 & VITA 47 Para. 4.6 Up to RH 95% Salt-fog Method 509.4 Altitude Method 500.5, Procedure II (Operational) & VITA 47 para. 4.7 60,000 ft. Mechanical Shock Method 516.6 Procedure I & VITA 47 Shock Class OS1 Saw-tooth, 20g peak, 11ms. Vibration Method 514.6 Procedure I Figure 514.5C-17. General minimum integrity exposure. (1 hour per axis & VITA 47 Vibration Class V2 5-2000Hz, 0.04g2/Hz Fungus Does not support fungus growth, in accordance with the guidelines of MIL-STD-454, Requirement 4 EMI MIL-STD-461F Designed to meet MIL-STD-461F CE102, CS101, CS114, CS115 & CS116. Reliability > 100,000 hours, calculated per MIL-STD-217F Notice 2 at +85C at wedge lock edge, Ground Fixed Cooling Requirements Unit is a conducted cooled by wedge locks, Max temperature of +85 °C is allowed at units edge per VITA62/ Form factor 9.187'' wide, 0.97'' high and 6.63'' deep. Weight Approx. 4 lbs Connectors See pages 12-13
Page 5 of 16 Jun 15, 2021 | Rev (b) | Doc: M4090 Series M4090 Series– DC/DC Power Supply Switzerland sales@enercon-europe.com Israel sales@enercon.co.il India sales@mpsindia.in FUNCTIONS AND SIGNALS (ACCORDING TO VITA 62.0) Signal No. Signal Name Type
Description
FAIL* Output Indicates to other modules in the system that a failure has occurred in one of the outputs. This signal is normally High, goes low during fail. INHIBIT* Input Controls power supply outputs. Connecting this signal to SIG_RTN turns the output power OFF. ENABLE* Input Controls the input power to the power supply. This signal in conjunction with INHIBIT* turns the output power ON and OFF. Please refer to Table 1 for combination of INHIBIT* & ENABLE*. SYSRESET* Input Indicates to other modules in the system that all outputs are within their working level. This signal is normally High, goes low during fail. 5 PO#_SHARE Bidirectional Enables current share between two paralleled outputs of two devices. For more details see Para. 3. PO#_ACS Bidirectional Enables Active current share between two paralleled outputs of two devices. For more details see Para. 3. PO#_SENSE PO#_SENSE_RTN Input Used to correct output voltage at regulation point, when voltage droop occurs due to current flowing through output wires. This feature is limited up to approximately 0.5V above nominal voltage. GA4* … GA0* & GAP* Input Used for geographical addressing. GA4* is the most significant bit and GA0* is the least significant bit. GAP* indicates the parity. SCL Bidirectional I2C bus Clock Through this bus the power supply module's temperature can be shared. SDA Bidirectional I2C bus Data UD# N/A User defined signals. Contact factory for further information. NOTE: All Signals with an asterisk (*) suffix represent signals which are "active low". All signals refer to SIG_RTN
Page 7 of 16 Jun 15, 2021 | Rev (b) | Doc: M4090 Series M4090 Series– DC/DC Power Supply Switzerland sales@enercon-europe.com Israel sales@enercon.co.il India sales@mpsindia.in
Page 8 of 16 Jun 15, 2021 | Rev (b) | Doc: M4090 Series M4090 Series– DC/DC Power Supply Switzerland sales@enercon-europe.com Israel sales@enercon.co.il India sales@mpsindia.in DETAILED INFORMATION 1. Input Voltage Operation. The M4090 steady state operation is per Mil-STD-704 Unit will work thorough all Normal Transients. Unit is protected during Abnormal transients and interrupts. 2. Outputs Voltage Regulation The M4090 contains accurate internal sense lines to keep output voltage at less than 3% regulation for all Line / Load and temperature range (see Table 2). Output 12V/25A 5V/30A 3.3V/20A 3.3VAux/5A 12VAux/1A (-)12VAux/1A Voltage Table 2: Outputs voltage regulation. Temperature -55°C – 85°C
2.1 Sense Lines
Sense Lines are provided for VS1, VS2 and VS3 output to compensate line voltage drop. Sense Lines proper connection is shown in Figure 3. Each VS# output has its own Sense Lines, additional common Sense RTN Line is provided for all VSx Outputs (VITA 62 Standard). Contact Factory for Sense configuration different than the VITA 62 standard Note: when two or three VS# have the same configuration (e.g. VS1 and VS2 are both 12V), sense lines of those outputs will be shorted internally. Figure 3: M4090 Sense line connection
Page 9 of 16 Jun 15, 2021 | Rev (b) | Doc: M4090 Series M4090 Series– DC/DC Power Supply Switzerland sales@enercon-europe.com Israel sales@enercon.co.il India sales@mpsindia.in 3.0 Current Share (C.S) Two VS# outputs can be configured as current share to double the output current. It is also possible to support parallel configuration of two units. VS1, VS2 and VS3 will current share with about 5-10% load balance. All Aux Outputs can be paralleled, but would not support current sharing. The unit can support two methods of current sharing: 3.1 Passive Current Sharing (P.C.S) Current sharing is done in open loop, output voltage drops as a function of output load. 3.2 Active current sharing (A.C.S) Current sharing is done in a closed loop. All paralleled outputs are compared and feedback is used to balance their load current. The result is a more stable, less sensitive output voltage without voltage drop. 3.3 Current share connection between two Units.
3.3.1 Passive Current Share:
For a required output to P.C.S please connect the following Pins between the two units
- PO#_SHARE Note: if two outputs of a unit are configured as paralleled, the Pins above are internally shorted.
3.3.2 Active Current Share:
For a required output to A.C.S please connect the following Pins between the two units
- PO#_SHARE
- PO#_ACS Note: if two outputs of a unit are configured as paralleled, the Pins above are internally shorted 4. IPMI Protocol ¹ Electrical Parameters Vcc: 3.3VDC Pull-up: 2.2kOhm Input capacitance: 100pf Slave Device Addressing
Page 10 of 16 Jun 15, 2021 | Rev (b) | Doc: M4090 Series M4090 Series– DC/DC Power Supply Switzerland sales@enercon-europe.com Israel sales@enercon.co.il India sales@mpsindia.in - 256 address spaces - Baud rate: 200kHz maximum - 7 Bit Protocol - Support Slot Addressing per VITA 62 - Support Global Address 10100101 R/W
Page 11 of 16 Jun 15, 2021 | Rev (b) | Doc: M4090 Series M4090 Series– DC/DC Power Supply Switzerland sales@enercon-europe.com Israel sales@enercon.co.il India sales@mpsindia.in MSB LSB Slot Number A6 A5/*GAP A4/*GA41 A3/*GA3 A2/*GA2 A1/*GA1 A0/*GA0 R/W Slot0 1 0 0 0 0 0 0 Slot1 1 0 0 0 0 0 1 Slot2 1 0 0 0 0 1 0 Slot3 1 0 0 0 0 1 1 General Call 1 0 1 0 1 0 1 * Slot location is determined by GAx per VITA 62. Communication Supported Read Command – 21Hex, deliver 64Bytes of Data. (More commands are available by request) The communication starts when the master sends a start followed by the unit slave address, command, checksum and a stop. A second start followed by the slave address and a read will be followed by a 64 Bites response. S Slave Address R/W A Command A Check sum A P A6:A0 0 0 21 Hex 0 DF Hex 0 S Slave Address W A DATA A DATA A DATA A • • • DATA A Check sum N/A P A6:A0 1 0 D7:D0 0 D7:D0 0 D7:D
0 D7:D0 0 D7:D0 1
Command – 21Hex read all 64 Bytes S - Start P- Stop Master Transmit Unit Transmit Note 1 – for 46.11 Protocol, please contact factory
Page 12 of 16 Jun 15, 2021 | Rev (b) | Doc: M4090 Series M4090 Series– DC/DC Power Supply Switzerland sales@enercon-europe.com Israel sales@enercon.co.il India sales@mpsindia.in MEMORY SPACE Response Byte # Data Type Meaning Interpretation Reading Range
0 U Integer, MSB First Echo of Command 21 Hex
1 U Integer, MSB First N/A 00 Hex
2 S Integer, MSB First Temperature T(Cᵒ)=+/- 7bit Dec -55 Cᵒ to 125 Cᵒ
3 U Integer, MSB First Reserved 00Hex
4-5 U Integer, MSB First VS1 Voltage V(out) = Data/ m2 20.48V 6-7 U Integer, MSB First VS2 Voltage V(out) = Data/ m2 20.48V 8-9 U Integer, MSB First VS2 Voltage V(out) = Data/ m2 20.48V 10-11 U Integer, MSB First 3.3V Aux Voltage V(out) = Data/ m2 20.48V 12-13 U Integer, MSB First 12V Aux Voltage V(out) = Data/ m2 20.48V 14-15 U Integer, MSB First (-)12V |Aux Voltage| V(out) = Data/ m2 20.48V 16-17 U Integer, MSB First 12V VS1 Current V(out) = Data/ m3 40A 18-19 U Integer, MSB First 3.3V VS2 Current V(out) = Data/ m3 40A 20-21 U Integer, MSB First 5V VS2 Current V(out) = Data/ m3 40A 22-23 U Integer, MSB First 3.3V Aux Current V(out) = Data/ m5 20A 24-35 U Integer, MSB First 12V Aux Current V(out) = Data/ m4 10A 26-27 U Integer, MSB First (-)12V Aux Current V(out) = Data/ m4 10A 28-29 U Integer, MSB First Reserved 00Hex 30-31 U Integer, MSB First Reserved 00Hex 32-51 Character String (ASCII) Part Number M4090-1 (Note1) 20 Characters 52-53 Decimal, MSB First Serial Number, 2MSB Dig X,X Dec TBD (Note2) N/A 54-55 Decimal, MSB First Serial Number, 2LSB Dig X,X Dec (Note2) N/A 56-57 Decimal, MSB First Date Code Week, Year (Note3) N/A 58-59 Character String (ASCII) Hardware Rev B01 & B02 Boards (Note4) 2 Characters 60-61 Decimal, MSB First Firmware Rev X,X,X,X Dec (Note5) 4 digits
62 U Integer, MSB First Reserved AA Hex
63 U Integer, MSB First Zero Checksum Value required to make the sum of bytes 0 to
62 added to a multiple of 256 Note: M2 = 20.48/ 𝟐𝟏𝟔-1 M3 = 40 / 𝟐𝟏𝟔-1 M4 = 10 / 𝟐𝟏𝟔-1 M5 = 20 / 𝟐𝟏𝟔-1
Page 13 of 16 Jun 15, 2021 | Rev (b) | Doc: M4090 Series M4090 Series– DC/DC Power Supply Switzerland sales@enercon-europe.com Israel sales@enercon.co.il India sales@mpsindia.in Notes 1 to 5: 1. Part Number Example: M4065-4 Byte No’ 32 33 34 35 36 37 38 39-51 Character M 4 0 6 5 (-) 4 0 Hex 4D 34 30 36 35 2D 34 00 2. Serial Number Example: 25 Byte No’ 52 53 54 55 Dec Number 0 0 0 0 0 0 2 5 3. Date Code Example: week 35 of 2018 Byte No’ 56 57 Dec Number 3 5 1 8 4. Hardware Rev Example: B01 Rev (-), B01 Rev A Byte No’ 58 59 Character (-) A Hex 2D 41 5. Firmware Rev Example: 2.1.0.0 Byte No’ 60 61 Dec Number 2 1 0 0
Page 14 of 16 Jun 15, 2021 | Rev (b) | Doc: M4090 Series M4090 Series– DC/DC Power Supply Switzerland sales@enercon-europe.com Israel sales@enercon.co.il India sales@mpsindia.in PIN ASSIGNMENT Connector P0 Connector type: 6450843-6 or eq. Pin Number Signal Name P7 +DC_IN P6 +DC_IN P5 -DC_IN P4 -DC_IN P1 CHASSIS_GND
Page 15 of 16 Jun 15, 2021 | Rev (b) | Doc: M4090 Series M4090 Series– DC/DC Power Supply Switzerland sales@enercon-europe.com Israel sales@enercon.co.il India sales@mpsindia.in Connector P1: Connector type: 6450849-6or eq. Pin Number Pin Name Pin Number Pin Name P10 12V/35A PO1 A4 GA3* P9 12V35A PO2 B4 GA2* A9 PO1_SENSE C4 GA1* B9 PO2_SENSE D4 GA0* C9 PO3_SENSE A3 VS1 ACS D9 (-)CLK B3 +12V_AUX A8 PO1_SENSE_RTN C3 N.C B8 PO2_SENSE_RTN D3 N.C C8 PO3_SENSE_RTN P6 5V/40A PO3 D8 +CLK P5 5V/40A PO3 A7 PO1_SHARE P4 POWER_RETURN B7 PO2_SHARE P3 POWER_RETURN C7 PO3_SHARE A2 N.C D7 SIGNAL_RETURN B2 FAIL* P8 POWER_RETURN C2 INHIBIT* P7 POWER_RETURN D2 ENABLE* A6 +CLK A1 3.3Vaux Sense B6 -CLK B1 3.3Vaux Sense return C6 -12V_AUX C1 VS3 ACS D6 SYSRESET* D1 VS2 ACS A5 GAP* P2 3.3V/15A B5 GA4* P1 POWER_RETURN C5 SCL D5 SDA
Page 16 of 16 Jun 15, 2021 | Rev (b) | Doc: M4090 Series M4090 Series– DC/DC Power Supply Switzerland sales@enercon-europe.com Israel sales@enercon.co.il India sales@mpsindia.in OUTLINE DRAWING Notes 1. Dimensions are in Inches [mm] 2. Tolerance is: .XX 0.01 IN .XXX 0.005 IN 3. Weight: Approx. 4 lbs * Specifications are subject to change without prior notice by the manufacturer.