M109 ENERCON | Alldatasheet
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Page 1 of 15 Jan 29, 2023 | Rev (l) | Doc: DS_M109 Series M109 Series– AC/DC Power Supply Switzerland sales@enercon-europe.com Israel sales@enercon.co.il India sales@mpsindia.in M109 SERIES SINGLE-OUTPUT, UP TO 1KW AC/DC POWER SUPPLY The M109 is a series of mechanically robust, base plate cooled, high performance, 1kW single output AC to DC power supplies, for Navy shipboard, Airborne, and ground applications. The M109 converts 115VAC or 230VAC /50-60Hz or 115VAC 400Hz, to a well-regulated, filtered and protected DC Output.
Page 2 of 15 Jan 29, 2023 | Rev (l) | Doc: DS_M109 Series M109 Series– AC/DC Power Supply Switzerland sales@enercon-europe.com Israel sales@enercon.co.il India sales@mpsindia.in THE MAIN FEATURES OF THE M109 ARE: ➢ AC/DC Single output power supply up to 1kW ➢ 115VAC or 230VAC Standard Input version 50/60 Hz, single-phase ➢ For extended input version - Please contact factory for more details ➢ Very low input THDA ➢ Near unity power factor (>0.99) ➢ Input / Output isolation ➢ EMI filters included ➢ Remote sense compensation ➢ Remote Inhibit (On/Off) ➢ Fixed switching frequency ➢ External sync capability ➢ Parallel connection option ➢ Inrush Current Limiter ➢ Non-latching protections: o Overload/Short-circuit o Output Overvoltage o Over Temperature o Input Undervoltage Lockout
Page 3 of 15 Jan 29, 2023 | Rev (l) | Doc: DS_M109 Series M109 Series– AC/DC Power Supply Switzerland sales@enercon-europe.com Israel sales@enercon.co.il India sales@mpsindia.in Standard Models List (for other voltages – consult factory) Part number Input Output Voltage range Voltage Current M109-100 115VAC / 50-400Hz / Single-phase 5 VDC 70 A M109-101 115VAC / 50-400Hz / Single-phase 12 VDC 70 A M109-102 115VAC / 50-400Hz / Single-phase 24 VDC 42 A M109-103 115VAC / 50-400Hz / Single-phase 28 VDC 36 A M109-104 115VAC / 50-400Hz / Single-phase 48 VDC 21 A M109-200 230VAC / 50-400Hz / Single-phase 5 VDC 70 A M109-201 230VAC / 50-400Hz / Single-phase 12 VDC 70 A M109-202 230VAC / 50-400Hz / Single-phase 24 VDC 42 A M109-203 230VAC / 50-400Hz / Single-phase 28 VDC 36 A M109-204 230VAC / 50-400Hz / Single-phase 48 VDC 21 A
- Additional standard configurations available. Contact factory for more details.
- All of our products can be configured to comply with EU REACH regulations. Contact factory for more details.
Page 4 of 15 Jan 29, 2023 | Rev (l) | Doc: DS_M109 Series M109 Series– AC/DC Power Supply Switzerland sales@enercon-europe.com Israel sales@enercon.co.il India sales@mpsindia.in SPECIFICATIONS: AC Input Voltage Range Option 1: 85-150VAC/50-400Hz/1 phase Option 2: 150-265VAC/50-400Hz/1 phase. For extended input version - Please contact factory for more details Isolation Input to Output: 1000 VDC Input to Case: 1000 VDC Current Waveform Complies with the Harmonic Current limits of MIL-STD-1399-300B. DC Output Rating See table on page 8 Voltage Regulation ±1% (Nominal voltage range, from 10% load to full load, –40 C to +85 C at baseplate). Remote Sense SENSE (connector J2, pin 19) The SENSE line is used to achieve accurate voltage regulation at load terminals. To use this feature, connect this pin directly to load's positive terminal. If this function is not required, short SENSE pin to OUTPUT pins. SENSE RTN (connector J2, pin 18) The SENSE RTN line is used to achieve accurate voltage regulation at load terminals. To use this feature, connect this pin directly to load's negative terminal. If this function is not required, short SENSE RTN pin to OUT RTN pins. Note: For output voltage above 8V, the use of remote sense has a max limit of 0.25V voltage dropout between converter’s output and load terminals. For output voltage below 8V, the use of remote sense has a max limit of 0.5V voltage dropout between converter’s output and load terminals. When not used connect SENSE to OUT and SENSE RTN to OUT RTN. Ripple and Noise (max. 1%) measured at load across 1 μF and 0.1 μF ceramic capacitors. Isolation Output to Case: 200 VDC Current Limit & Overload Overload / Short-Circuit (HIC-UP) The converter shuts down (H.C) and restarts periodically while fault condition exists. Threshold set 120% ± 10% above maximum current Efficiency 87% typical (nominal line voltage, full load, room temperature)
Page 5 of 15 Jan 29, 2023 | Rev (l) | Doc: DS_M109 Series M109 Series– AC/DC Power Supply Switzerland sales@enercon-europe.com Israel sales@enercon.co.il India sales@mpsindia.in Overvoltage Protection Over-Voltage active Internal control shuts output down (H.C) if voltage exceeds 110% 5% of nominal. Over-Voltage Passive Passive transorb, chosen at 125% ± 5% of nominal voltage. Over Temp. Protection The converter shuts down if baseplate temperature exceeds +105 C ± 5 C. Automatic recovery upon cool down to below +95 C ± 5 C.
Page 6 of 15 Jan 29, 2023 | Rev (l) | Doc: DS_M109 Series M109 Series– AC/DC Power Supply Switzerland sales@enercon-europe.com Israel sales@enercon.co.il India sales@mpsindia.in Specifications (Cont.): Control & Indication INHIBIT Input INHIBIT (connector J2, pin 20) The INHIBIT signal is used to turn the power supply ON and OFF. TTL “1”or OPEN – Power supply active (output turned on). TTL “0” or SHORT to Signal RTN – Power supply inhibited (output turned off). If this function is not required, leave this pin unconnected. This signal is referenced to SIGNAL RTN (connector J2, pin 21) SIGNAL RTN SIGNAL RTN (connector J2, pin 21) The SIGNAL RTN is a reference ground for the control signals SYNC IN, SYNC OUT and INHIBIT. This ground is floating from other parts of the power supply. SYNC IN SYNC IN (connector J2, pin 62) The SYNC signal is used to synchronize the power supply's switching frequency to system 's clock. Valid external clock frequency is 250 kHz ± 10 kHz. If this function is not required, leave this pin unconnected - the power supply will use its internal clock. This signal is referenced to SIGNAL RTN (connector J2, pin 21) SYNC OUT SYNC OUT (connector J2, pin 42) The SYNC OUT signal is a buffered clock with the same frequency as that of the converter's actual switching frequency of 250 kHz ± 10 kHz. This signal can be used to sync hronize other power supplies in the system in a master-slave setup. This signal is referenced to SIGNAL RTN (connector J2, pin 21) Environment Designed to meet MIL- STD-810F Temperature Methods 501.5 & 502.5 Procedure I (storage):–55 C to +125 C (ambient) Procedure II (operation): –40 C to +85 C (at baseplate) Humidity Method 507.5 Up to 95% RH Salt-fog Method 509.5 Altitude Method 500.5 Procedure I – Storage/Air transport: Up to 70 000 ft Procedure II – Operation/Air Carriage: Up to 40 000 ft Mechanical Shock Method 516.6 Procedure I - Functional Shock Terminal peak sawtooth pulse, 20 g peak, 11 ms
Page 7 of 15 Jan 29, 2023 | Rev (l) | Doc: DS_M109 Series M109 Series– AC/DC Power Supply Switzerland sales@enercon-europe.com Israel sales@enercon.co.il India sales@mpsindia.in Vibration Vibration (Random) Method 514.6 Procedure I Category 24 - General minimum integrity exposure Vibration (Shipboard Equipment) Method 528 Type I Fungus Does not support fungus growth, in accordance with the guidelines of MIL-STD-454, Requirement 4. EMI MIL-STD-461F Designed to meet* MIL-STD-461F CE101, CE102, CS101, CS114, CS115, CS116, RE101, RS101, RS103 Reliability 100,000 hours, calculated per MIL-STD-217F Notice 2 at +85 C baseplate, Ground Fixed. 60,000 hours, calculated per MIL-STD-217F Notice 2 at +85 C baseplate, Naval Sheltered. Cooling Requirements The M109 is a baseplate cooled unit. The base of the M109 should be thermally attached to asuitable heatsink that maintains it below +85 °C. Form factor 5.51'' wide, 1'' high and 9.84'' deep. For detailed dimensions and tolerances see Drawing: M109001 Weight Estimated weight 1.6kg Connectors See Page 12-13 *Compliance achieved with shielded harness and static resistive load.
Page 8 of 15 Jan 29, 2023 | Rev (l) | Doc: DS_M109 Series M109 Series– AC/DC Power Supply Switzerland sales@enercon-europe.com Israel sales@enercon.co.il India sales@mpsindia.in TYPICAL STAND-ALONE CONNECTION DIAGRAM M109 Phase (-) VOUT RTN (+) VOUT Load Signal RTN (-) Sense RTN (+) Sense Neutral Chassis Inhibit Inhibit (Optional) Sync In Sync Out Sync In (Optional) Input Voltage (Optional) TYPICAL PARALLEL CONNECTION DIAGRAM M109 Phase (-) VOUT RTN (+) VOUT Signal RTN (-) Sense RTN (+) Sense Neutral Chassis Inhibit In Sync In Sync Out Input Voltage (Optional) M109 Phase (-) VOUT RTN (+) VOUT Signal RTN (-) Sense RTN (+) Sense Neutral Chassis Inhibit In Sync In Sync Out 1µF Sync (Optional)Inhibit (Optional) Load Note: Parallel operation via output voltage droop. Voltage regulation is ±2%.
Page 9 of 15 Jan 29, 2023 | Rev (l) | Doc: DS_M109 Series M109 Series– AC/DC Power Supply Switzerland sales@enercon-europe.com Israel sales@enercon.co.il India sales@mpsindia.in Outputs Range Output # Voltage Range Current Range Output Regulation Power Range 1 3.3 - 50VDC 0 to 70 A ±1% 0 to 1 kW Total 0 to 1 kW
Page 10 of 15 Jan 29, 2023 | Rev (l) | Doc: DS_M109 Series M109 Series– AC/DC Power Supply Switzerland sales@enercon-europe.com Israel sales@enercon.co.il India sales@mpsindia.in HIGHLIGHTS AND TYPICAL CHARACTERISTICS INPUT CURRENT HARMONICS Input: 115 VAC / 60 Hz , Output: 28 VDC / 36 A (1 000 W) Input: 115 VAC / 400 Hz , Output: 28 VDC / 36 A (1 000 W) 1.00E-04 1.00E-03 1.00E-02 1.00E-01 1.00E+00 1.00E+01 0 2500 5000 7500 10000 12500 15000 17500 20000 22500 25000 Input Current [A] Frequency [Hz] MIL-STD-1399:300B Limit A [≥1kVA] MIL-STD-1399:300B Limit B [<1kVA] Measured 1.00E-04 1.00E-03 1.00E-02 1.00E-01 1.00E+00 1.00E+01 0 2500 5000 7500 10000 12500 15000 17500 20000 22500 25000 Input Current [A] Frequency [Hz] MIL-STD-1399:300B Limit C [≥0.2kVA] MIL-STD-1399:300B Limit D [<0.2kVA] Measured
Page 11 of 15 Jan 29, 2023 | Rev (l) | Doc: DS_M109 Series M109 Series– AC/DC Power Supply Switzerland sales@enercon-europe.com Israel sales@enercon.co.il India sales@mpsindia.in POWER FACTOR AND INPUT CURRENT TOTAL HARMONIC DISTORTION (THDA) EFFICIENCY AND LOSS 10% 12% 14% 16% 18% 20% 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 0 100 200 300 400 500 600 700 800 900 1000 THDA Power Factor Output Power [W] PF - 115V/60Hz PF - 115V/400Hz THDA - 115V/60Hz 100 120 140 160 50% 55% 60% 65% 70% 75% 80% 85% 90% 0 100 200 300 400 500 600 700 800 900 1000 1100 Power loss [W] Efficiency Output Power [W] Efficiency @ 115V/400Hz Efficiency @ 115V/60Hz Loss @ 115V/400Hz Loss @ 115V/60Hz
Page 12 of 15 Jan 29, 2023 | Rev (l) | Doc: DS_M109 Series M109 Series– AC/DC Power Supply Switzerland sales@enercon-europe.com Israel sales@enercon.co.il India sales@mpsindia.in CONDUCTED EMISSIONS (IAW MIL-STD-461F) CE101 - 30 Hz to 10 kHz: CE102 - 10 kHz to 150 kHz: CE102 - 150 kHz to 10 MHz:
Page 13 of 15 Jan 29, 2023 | Rev (l) | Doc: DS_M109 Series M109 Series– AC/DC Power Supply Switzerland sales@enercon-europe.com Israel sales@enercon.co.il India sales@mpsindia.in PIN ASSIGNMENT: J1 - INPUT CONNECTOR Connector type: Positronic DD26M4000C-50 or eq. (e.g. M24308/24-74F) Mates with: Positronic DD26S1000C-50 or eq. (e.g. M24308/2-12F). Pin No. Function P Pin No. Function P Pin No. Function P
1 CHASSIS 10 CHASSIS 19 N/C
2 N/C 11 N/C 20 NEUTRAL 0
3 NEUTRAL 0 12 NEUTRAL 0 21 NEUTRAL 0
4 NEUTRAL 0 13 NEUTRAL 0 22 NEUTRAL 0
5 NEUTRAL 0 14 NEUTRAL 0 23 N/C
6 N/C 15 N/C 24 PHASE ~
7 PHASE ~ 16 PHASE ~ 25 PHASE ~
8 PHASE ~ 17 PHASE ~ 26 PHASE ~
9 PHASE ~ 18 PHASE ~
Note: All pins with identical function/designation should be connected together for optimal performance. CHASSIS Note: Chassis PIN (connector J1, pins 1 and 10) The CHASSIS pin allows additional connection of unit's chassis to system ground.
Page 14 of 15 Jan 29, 2023 | Rev (l) | Doc: DS_M109 Series M109 Series– AC/DC Power Supply Switzerland sales@enercon-europe.com Israel sales@enercon.co.il India sales@mpsindia.in PIN ASSIGNMENT: J2 - OUTPUT CONNECTOR Connector type: Positronic DD62SM4000C-50 or eq. (e.g. M24308/23-76F) Mates with: Mates with: Positronic DD62M1000C-50 or eq. (e.g. M24308/4-14F) Pin No. Function P Pin No. Function P Pin No. Function P
1 OUT + 22 OUT + 43 OUT +
2 OUT + 23 OUT + 44 OUT +
3 OUT + 24 OUT + 45 OUT +
4 OUT + 25 OUT + 46 OUT +
5 OUT + 26 OUT + 47 OUT +
6 OUT + 27 OUT + 48 OUT +
7 OUT + 28 OUT + 49 OUT +
8 OUT + 29 OUT + 50 OUT +
9 OUT RTN – 30 OUT + 51 OUT +
10 OUT RTN – 31 OUT RTN – 52 OUT RTN –
11 OUT RTN – 32 OUT RTN – 53 OUT RTN –
12 OUT RTN – 33 OUT RTN – 54 OUT RTN –
13 OUT RTN – 34 OUT RTN – 55 OUT RTN –
14 OUT RTN – 35 OUT RTN – 56 OUT RTN –
15 OUT RTN – 36 OUT RTN – 57 OUT RTN –
16 OUT RTN – 37 OUT RTN – 58 OUT RTN –
17 OUT RTN – 38 OUT RTN – 59 OUT RTN –
18 SENSE RTN – 39 OUT RTN – 60 N/C
19 SENSE + 40 N/C 61 N/C
20 INHIBIT + 41 N/C 62 SYNC IN +
21 SIGNAL RTN – 42 SYNC OUT +
Note: All pins with identical function/designation should be connected together for optimal performance. CHASSIS Note: Chassis PIN (connector J1, pins 1 and 10) The CHASSIS pin allows additional connection of unit's chassis to system ground.
Page 15 of 15 Jan 29, 2023 | Rev (l) | Doc: DS_M109 Series M109 Series– AC/DC Power Supply Switzerland sales@enercon-europe.com Israel sales@enercon.co.il India sales@mpsindia.in OUTLINE DRAWING: For detailed dimensions and tolerances see Drawing: M109001 Note: Specifications are subject to change without prior notice by the manufacturer.