HCTA-VC11-5

PCT-1000 OKI | Alldatasheet

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CreateYour Own Re work System The MRS- 1000 M odularRew ork System isan integratedconvection rework system for the removal and placement ofB GA /CSP and SMT components. TheMRS-1000iscomprisedofahandheldconvectiontool,preheater,andadjustabletoolholder with board holder to create a manually assistedreworksystem.Aseries of nozzles,targetinga variety of applications, and light magnifier roundout the productoffering for this system . With standard features such as programmability,a digital display,program storage of up to 50 profiles, this system is not only versatile, but also easy and efficient to work with. A choice of boardholdersandaccessoriesareavailablethatmakethesystemcapableofhandlingmultiple sizes of PCBs. TheMRS-1000allowsyouthechoiceofusingeithertheembeddedprofilingcapabilitythatcan be configured to operate at a fixed temperature, or a four zone programming option. The unit also allows the temperature to be controlled either at the heat output (internal) or at the board (external). The “external” control function uses a thermocouple which can be placed on the board or a component. TAP into OK International TRAINING Advantage - A PPLICATION Advantage - PRODUC TIVITY Advantage w ww .beasuperproducer.com

H CT-1 000 Program mable H and He ldCon vection Tool The HCT-1000 System is a fully programmable hand held convection rework tool that can both remove and place SMT components. It features digital controls, internal or external thermocouple feedback control, pro - gram storage of up to 50 profiles and integrated vacuum pick-up for component placement and removal. Addi- tionally, with multiple modes of operation including manual, 4 zone heating, and as part of the MRS-1000 System, the HCT-1000 stands out as a versatile convection tool. The hand-piece features vacuum and reflow buttons allowing the process to be operated manually or automatically through a profile when used as part of the Modular Rework System (MRS). Additionally, the vacuum has automatic lift off of components, at the end of the removal profile, taking guesswork out of the operators’ hands and improving process control. As part of the MRS System, the HCT-1000 is connected via a cable to the PCT-1000, and may be used with ATH-1000 Adjustable Tool Holder. In this mode the HCT-1000 provides timing control for both units and the ATH-1000 allows repeatable place and remove operations. ATH -10 00 Ad justable ToolH older TheATH-1000Adjustable Tool Holder is designed to work with the HCT-1000 or as part of the MRS-1000 System. The tool holder features a board holder, locking hand-piece retainer,Z axis stop and mounting configurations for stand-alone operation or integrated as part of the MRS-1000. TheATH-1000 is sturdy and easy to attach to the PCT-1000Programmable Preheater when incorporated into the MRS System. The 4 com ponentsbelow can be purchased as a comple tesystem (MRS-1000)or as separateitems. You choose. HN SeriesN ozzles A series of 14 Nozzles are available for use with the MRS-1000 / HCT-1000. The nozzles fit applications reworking components of all sizes from (including, but not limited to) BGAs, QFPs, LGAs, PLCC and SOIC. A custom nozzle program is also available. Configure the System to your Needs. /circlesolid /circlesolid Two Adjustable Tool Holder models are available: - The AT H -100 0A uses the Advanced Head Assembly which features 4” of Z axis adjustment, ½” fine adjustment of the X & Y axis as well as 30° θ adjustment. - The AT H -100 0B uses the Basic Head assembly and provides 4” of Z axis adjustment. ATH-BASE can be ordered separately when the ATH-1000 is used as a standalone unit.

The LM-1000, Light Magnifier, is an integrated light and magnifier. It features a 4x magnification lens and an integrated LED lighting system for shadow free illumination. Use it as part of the MRS Modular Rework System by attaching it to the back of the ATH-1000 tool holder or configure it for standalone operation with its own optional base plate (LM-BP). PC T-1000 Programmable Preheater The PCT-1000 is a programmable preheater that provides users the ability to increase heat capacity with highly controlled thermal output. The PCT-1000 can be used in a variety of processes including soldering, desoldering, SMD rework operations and, with its added heat capacity, will provide faster production rates while lowering overall process temperatures. The preheater can be used in two modes; manual for constant heater temperature, and profile for greater control to maintain PCB board temperature with external thermocouple feedback. With four programmable heating zones and one cooling zone, users select time and temperature targets, creating a preheat thermal profile. The PCT-1000 also has an advanced heater control function where the temperature is controlled either at the heater output (internal) or at the board (external thermocouple). The PCT-1000 is equipped with the highly advanced heater design found on sophisticated OK International rework systems. Its convection heater creates a vortex effect that efficiently directs and concentrates heat. MR S-1000 Applications The MRS-1000 is perfect for removal and placement of SMT Components. Specific examples of applications include: /circlesolidSimple removal and replacement of delicate SMT components. /circlesolidQuick, easy and cost effective removal of BGA & CSP that will later be placed with your dedicated Array Package Rework System, this increases the productivity of your rework area and reduces your technicians workload. /circlesolidAutomaticity lifts the component at the end of the cycle, preventing operators from prematurely lifting components and damaging expensive PCBs. MR S-1000 Features /circlesolidDigital display for repeatable temperature settings and profile control /circlesolidAutomatic control of the preheater for simple operation /circlesolidEasy profile creation for operator repeatability /circlesolidIntegrated vacuum pickup for easy component removal /circlesolidHand held or tool holder mounted for operator comfort /circlesolidManual mode for quick setup /circlesolidExternal thermocouple for process setup and verification /circlesolidDigital controlled airflow for repeatable results /circlesolidX, Y, Z and Theta controls for component alignment /circlesolidAdjustable PCB holder for easy change outs /circlesolidAutomatic vacuum lift off at the end of the cycle /circlesolid /circlesolid LM-BP can be ordered separately when the LM-1000 is used as a standalone unit.

www .okinternational.com Part Number De scription MRS-1 000A Mo dular Rework System Advanced Incl.: HCT -1000, PCT -1000, ATH- 1000A and LM-1000 MRS-1 000B Mo dular Rework System Basic Incl.: HCT -1000, PCT -1000, ATH- 1000B and LM-1000 HCT-1000 Programmable Hand Held Convection Tool HCT-PS1000 HCT-1000 Power Supply HCT-HV1 Hand-piece with integral vacuum, cord and connector HCT-FS2 Footswitch, Dual, HCT-1000 HCTA-VC50-5 Vacuum Cup, 3/16” (5.00mm), pack of 5 HCTA-VC64-5 Vacuum Cup, ¼” (6.4mm), pack of 5 HCTA-VC80-5 Vacuum Cup, 5/16” (8mm), pack of 5 HCTA-VC11-5 Vacuum Cup, 7/16” (11mm), pack of 5 HCT-NC Nozzle Carrier, HCT-1000 Nozzles HCTA-TH1 Hand-piece Tool Holder HNA-1 Nozzle Adapter HCTA-NW1 Nozzle Wrench AC-TCK-24-36 Thermocouple HCTA-CC Communications Cable HCT-HTRASSY Heater Assembly ATH-1 000A Adjustable Tool Holder, Advanced H ead (no base) ATH-1 000B Adjustable Tool Holder, Basic Head (no base) ATH-BASE Base Assembly for ATH-1000A and ATH-1000-B LM-1000 Light Magnifier (no base) LM-BP Base Plate for Light Magnifier PCT-1 000 Programmable Preheater AC-TCK-24-36 Thermocouple PCT-FS1 PCT-1000 Foot Switch Nozzles Compone nt Dimension* HN-B0 707 7mm X 7mm, CSP, LGA44 HN-B1 01 0 10mm X 10mm, CSP, LGA178, LCC28 H N-B1 41 4 14mm X 14mm HN-B1 408 14mm X 8mm, CSP, SOIC24M HN-B1 51 5 15mm X 15mm, BGA HN-B1 8 1 8 18mm X 18mm, PLCC44, CSP, TQFP100, BGA HN-B2525 25mm x 25mm, BGA , PLCC68 HN-B1 8 09 18.2mm X 8.5mm,SOJ28, SOIC28M, TSOP32 HN-B251 9 24.5mm X 18.5mm, QFP100, QFP80 HN-B2727 27mm X 27mm, BGA HN-B3232 32mm X 32mm, BGA HN-B3535 35mm X 35mm, BGA HN-B4040 40mm X 40mm, BGA HN-J0005 5mm ∅, DISCRETE * For the nozzle internal dimension, 2mm have been added to each side to allow for component access. Boa rd Holder Options and Ac cessories BH-1 000 Post-Rail Board Holder (incl. 4 posts, 2 rails with sliding clips, 4 support pins and flat-head support) ATH-RAIL-12 Board Holder Rail for ATH-1000, 12” (ATH -RAIL-8, rail 8” is supplied as standard with MRS- 1000 A/B and ATH -1000 A/B ) BH-P K1 000 Board Holder Pin Kit (incl. 2 discs, 2 long pins, 2 short pins) BH-1000 System and Acc essories Selection BH-PK1000 LM -1000 ATH-1000 (with 8” rail) PCB Handling Capability Weight 6.5 lbs. (2.9kg) Maximum board size 12” x 12” (305mm x 305mm) Magnification 4x Rework area 10” x 10” (254mm x 254mm) Lighting 8 LEDs, white Maximum thickness .25” (6mm) Power 24V DC Maximum board size (with optional 12” rail) 16” x 16” (406mm x 406mm) Rework area (with optional 12” rail) 14” x 14” (356mm x 356mm) TE CHNICAL SP ECIFICATIONS PCT -1000 HCT -1000 Size 13" x 8" x 3" (330 x 203 x 76mm) 9" x 7" x 6 " (229 x 178 x 152) Weight 7.5 lbs (3.4kg) 12 lbs. (5.4kg) Rated Power 1200 W 600 W Input Voltage 100-240 VAC, 50/60 Hz 100-240 VAC, 50/60 Hz Storage Temperature 0°C to 50°C (32°F to 122°F) 0°C to 50°C (32°F to 122°F) Air Flow 19 cfm 5-25 l/minute Vacuum Pump 15" Hg (381mm Hg) Noise Level <55 dB Temperature Range 25°C to 350°C (77°F to 622°F) Up to 450°C (840°F) Operational Modes Setup, Run, Manual, Active Setup Display LCD 20 x 4 display segments Number of Programs 50 memory locations Number of Zones 5 (4 Heat Zones, 1 Cool Down Zone)