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412V/422V Page 1 SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE ©2005 TELEDYNE RELAYS www.teledynerelays.com 412V/422V/1205/Q1 SERIES 412V 432VHIGH-VIBRATION, HIGH-PERFORMANCE TO-5 RELAY DPDT
DESCRIPTION
The 412V and 432V TO-5 relays, originally conceived and developed by Teledyne, have become the industry standards for low level switching from dry circuit to 1 ampere in high-vibr ation environments. Designed for high-density PC board mounting, these TO-5 relays are some of the most versatile ultraminiature relay available because of their small size and low coil power dissipation. The V Series high-vibration relays are designed to withstand vibration levels of 250 to 380 g’s at the frequencies noted, when tested on a resonant beam f or 10 to 20 seconds, in the axis parallel to contact motion (x-axis), or 100 g’s 10- 2000 Hz for 20 minutes in the x-axis. A unique magnetic circuit prevents contact opening (chatter) in excess of 10 microseconds under vibration or shock conditions. Typical applications:
- Avionics aircraft control
- Aircraft control systems
- Transportation systems (rail/truck) By vir tue of their inherently lo w intercontact capacitance and contact circuit losses, these TO-5 relays have proven to be excellent ultraminiature RF switches for applications with frequency ranges well into the UHF spectrum. A typical RF application for the TO-5 relay is in handheld radio transceivers, wherein the combined features of good RF performance, small size, low coil power dissipation and high reliability make it a preferred method of Transmit- Receive switching (see Figure 1). INTERNAL CONSTRUCTION SERIES DESIGNATION RELAY TYPE 412V DPDT basic high-vibration relay 412DV DPDT high-vibration relay with internal diode for coil transient suppression 412DDV DPDT high-vibration relay with internal diodes for coil transient suppression and polarity reversal protection 432V DPDT basic high-vibration, sensitive relay 432DV DPDT high-vibration sensitive relay with internal diode for coil transient suppression UPPER STATIONARY CONTACT LOWER STATIONARY CONTACT MOVING CONTACT UNI-FRAME ARMATURE ENVIRONMENTAL AND PHYSICAL SPECIFICATIONS Temperature (Ambient) –65°C to +125°C Vibration (General Note 1) 250 g’s at 140±5Hz 350 g’s at 170±5Hz 380 g’s at 200±5Hz Shock (General Note1) 150 g’s, 11 msec, half-sine Acceleration 50 g’s Enclosure Hermetically sealed Weight 412V 0.09 oz. (2.55g) max. 432V 0.15 oz. (4.26g) max.
©2005 TELEDYNE RELAYS SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE 412V/422V Page 2 www.teledynerelays.com 412V/422V/1205/Q1 SERIES 412V/432V GENERAL ELECTRICAL SPECIFICATIONS (–65°C to +125°C unless otherwise noted) (Notes 2 & 3) 412V SERIES RELAY DETAILED ELECTRICAL SPECIFICATIONS (–65° C to +125° C unless otherwise noted) (Note 2) Contact Arrangement 2 Form C (DPDT) Rated Duty Continuous Contact Resistance 0.1 ohm max. before life; 0.2 ohm max. after life at 1A/28Vdc (measured 1/8" from header) Contact Load Ratings (DC) (See Fig. 2 for other DC resistive voltage/current ratings) Resistive: 1 Amp/28Vdc Inductive: 200 mA/28Vdc (320 mH) Lamp: 100 mA/28Vdc Low Level: 10 to 50µA/10 to 50mV Contact Load Ratings (AC) Resistive: 250 mA/115Vac, 60 and 400 Hz (Case not grounded) 100 mA/115Vac, 60 and 400 Hz (Case grounded) Contact Life Ratings 10,000,000 cycles (typical) at low level 1,000,000 cycles (typical) at 0.5A/28Vdc resistive 100,000 cycles min. at all other loads specified above Contact Overload Rating 2A/28Vdc Resistive (100 cycles min.) Contact Carry Rating Contact factory Coil Operating Power 432V: 350 mW typ. @ 25°C 412V: 620 mW typ. @ 25°C Operate Time 432V: 4.0 msec max. 412V: 3.0 msec max. Release Time 432V: 3.0 msec max. 432DV: 4.0 msec max. 412V: 2.0 msec max. 412DV, 412DDV: 4.0 msec max. Contact Bounce 1.5 msec max. Intercontact Capacitance 0.4 pf typical Insulation Resistance 10,000 megohms min. between mutually isolated terminals Dielectric Strength Atmospheric pressure: 500 Vrms/60Hz 70,000 ft.: 125 Vrms/60Hz Negative Coil Transient (Vdc max.) All DV, DDV versions: 1.0 max. BASE PART NUMBERS 412V-5 412DV-5 412DDV-5 412V-6 412DV-6 412DDV-6 412V-9 412DV-9 412DDV-9 412V-12 412DV-12 412DDV-12 412V-18 412DV-18 412DDV-18 412V-26 412DV-26 412DDV-26 Coil Resistance (Ohms ±10% @25°C) 412V 50 70 155 235 610 1130 412DV, 412DDV (Note 4) 33 44 125 215 470 1050 Coil Current Drop-out Voltage (Vdc) 412V 412DV 432V SERIES RELAY DETAILED ELECTRICAL SPECIFICATIONS (–65°C to +125°C unless otherwise noted) (Note 2) BASE PART NUMBERS 432V-5 432DV-5 432V-6 432DV-6 432V-9 432DV-9 432V-12 432DV-12 432V-18 432DV-18 432V-26 432DV-26 Coil Resistance (Ohms ±10% @25° C) 80 120 240 480 950 1900
bottom view dimensions Height For use with the following: Dim. H Max. “M4” Pad for TO-5 ER411T ER412, ER412D, ER412DD .295 (7.49) 712, 712D, 712TN, RF300, RF310, RF320 .300 (7.62) ER420, ER422D, ER420DD, 421, ER421D, ER421DD, ER422, ER422D, ER422DD, 722, 722D, RF341 .305 (7.75) ER431T, ER432T, ER432, ER432D, ER432DD .400 (10.16) 732, 732D, 732TN, RF303, RF313, RF323 .410 (10.41) RF312 .350 (8.89) “M4” Pad for TO-5 ER411, ER411D, ER411DD .295 (7.49) ER431, ER431D, ER431DD .400 (10.16) RF311 .300 (7.62) RF331 .410 (10.41) “M4” Pad for Centigrid® 172, 172D .305 (7.75) ER114, ER114D, ER114DD, J114, J114D, J114DD .300 (7.62) ER134, ER134D, ER134DD, J134, J134D, J134DD .400 (10.16) RF100 .315 (8.00) RF103 .420 (10.67) “M9” Pad for Centigrid® 122C, A152 .320 (8.13) ER116C, J116C .300 (7.62) ER136C, J136C .400 (10.16) RF180 .325 (8.25) A150 .305 (7.75) Notes: 1. Spacer pad material: Polyester fi lm. 2. To specify an “M4” or “M9” spacer pad, refer to the mounting variants portion of the part numbering example in the applicable datasheet. 3. Dimensions are in inches (mm). 4. Unless otherwise specifi ed, tolerance is ± .010 (.25). 5. Add 10 mΩ to the contact resistance show in the datasheet. Ø.150 [3.81] (REF) Dim H MAX Dim H MAX Dim H MAX .156 [3.96] (REF) .256 [6.5] (REF) Dim H MAX Appendix A: Spacer Pads © 2008 Teledyne Relays SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE
bottom view dimensions Height For use with the following: Dim. H Max.“M” Pad 5/ 6/ ER411T, J411T, ER412, ER412D ER412DD, J412, J412D, J412DD ER412T, J412T .388 (9.86) 712, 712D, 712TN .393 (9.99) ER431T, J431T, ER432, ER432D ER432DD, J432, J432D, J432DD ER432T, J432T .493 (12.52) 732, 732D, 732TN .503 (12.78) ER420, J420, ER420D, J420D ER420DD, J420DD, ER421, J421 ER421D, J421D, ER421DD J422D, ER422DD, J422DD, 722 .398 (10.11) “M” Pad 7/ 8/ ER411T ER412, ER412D, ER412DD J412, J412D, J412DD .441 (11.20) 712, 712D .451 (11.46) ER421, ER421D, ER421DD 722, 732D .451 (11.46) ER431T ER432, ER432D, ER432DD .546 (13.87) 732, 732D .556 (14.12) “M” Pad 5/ 6/ 9/ ER411, ER411D, ER411DD ER411TX ER412X, ER412DX, ER412DDX ER412TX .388 (9.86) 712X, 712DX, 712TNX .393 (9.99) ER420X, ER420DX, ER420DDX ER421X, ER421DX, ER421DDX ER422X, ER422DX ER422DDX, 722X, 722DDX .398 (10.11) ER431, ER431D, ER431DD ER431TX ER432X, ER432DX, ER432DDX ER432TX .493 (12.52) 732X, 732DX, 732TNX .503 (12.78) Notes: 1. Spreader pad material: Diallyl Phthalate. 2. To specify an “M”, “M2” or “M3” spreader pad, refer to the mounting variants portion of the part number example in the applicable datasheet. 3. Dimensions are in inches (mm). 4. Unless otherwise specifi ed, tolerance is ± .010” (0.25). 5/. Add 25 mΩ to the contact resistance shown in the datasheet. 7/. Add 50 mΩ to the contact resistance shown in the datasheet. 8/. Add 0.025 oz (0.71 g) to the weight of the relay assembly shown in the datasheet. 9/. M3 pad to be used only when the relay has a center pin (e.g. ER411M3-12A, 722XM3-26.) .370 [9.4] MAX SQ .150 [3.81] .100 [2.54] .200 [5.08] .300 [7.62] .100 [2.54] Dim H MAX .370 [9.4] MIN .014 [0.36] (REF) .390 [9.91] SQ .300 [7.62] .100 [2.54] .300 [7.62] .100 [2.54] .150 [3.81] .150 [3.81] .130 [3.3] Dim H MAX .370 [9.4] MAX SQ .150 [3.81] .100 [2.54] .200 [5.08] .300 [7.62] .100 [2.54] Dim H MAX .370 [9.4] MIN .014 [0.36] (REF) Appendix A: Spreader Pads (800) 284-7007 • www.teledynerelays.com ♦ +44 (0) 1236 453124 • www.teledyne-europe.com © 2008 Teledyne Relays
.100 [2.54] .100 [2.54] .100 [2.54] "Y" POSITION "Z" POSITION .100 [2.54] .100 [2.54] .100 [2.54] "W" POSITION "U" POSITION (ER116C and ER136C only) "X" POSITION "Z" POSITION "Y" POSITION .050 [1.27] 36°±3° Ø.200 [Ø5.08] "Z" POSITION "Y" POSITION "X" POSITION 45°±3° "Z" POSITION "Y" POSITION Ø.200 [Ø5.08] Centigrid® Relays: RF100, RF103, ER114, ER134, 172 Centigrid® Relays: RF180, ER116C, 122C, ER136C TO-5 Relays: ER411T, ER412, ER412T, ER420, ER421, ER422, ER431T, ER432, ER432T, 712, 712TN, 400H, 400K, 400V , RF300, RF303, RF341, RF312, RF310, RF313, RF320, RF323 TO-5 Relays: ER411, ER431, RF311, RF331 NOTES 1. Terminal views shown 2. Dimensions are in inches (mm) 3. Tolerances: ± .010 (±.25) unless otherwise specifi ed 4. Ground pin positions are within .015 (0.38) dia. of true position Indicates ground pin position Indicates glass insulated lead position Indicates ground pin or lead position depending on relay type Appendix A: Ground Pin Positions © 2008 Teledyne Relays SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE