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Copyright ©2011 Zilog®, Inc. All rights reserved. www.zilog.com User Manual Z16FMC™ Series Motor Control Development Kit ZNEO® Motor Control Family UM023402-0811

Z16FMC™ Series Motor Control Development Kit User Manual ii DO NOT USE THIS PRODUCT IN LIFE SUPPORT SYSTEMS. LIFE SUPPORT POLICY ZILOG’S PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE SUPPORT DEVICES OR SYSTEMS WITHOUT TH E EXPRESS PRIOR WRITTEN APPROV AL OF THE PRESIDENT AND GENERAL COUNSEL OF ZILOG CORPORATION. As used herein Life support devices or systems are devices which (a) are intended for surgical implant into the body, or (b) support or sustain life and whose failure to perform when properly used in accordance with instructions for use provided in the labeling can be reasonably expected to result in a significant injury to the user. A criti- cal component is any component in a life support device or system whose failure to perform can be reason- ably expected to cause the failure of the life support device or system or to affect its safety or effectiveness. Document Disclaimer ©2011 Zilog, Inc. All rights reserved. Information in this publication concerning the devices, applications, or technology described is intended to suggest possible uses and ma y be superseded. ZILOG , INC. DOES NOT ASSUME LIABILITY FOR OR PROVIDE A REPRESENTATION OF ACCURACY OF THE INFORMATION, DEVICES, OR TECHNOLOGY DESCRIBED IN THIS DOCUMENT. ZILOG ALSO DOES NOT ASSUME LIABILITY FOR INTELLECTUAL PROPERTY INFRINGEMENT RELATED IN ANY MANNER TO USE OF INFORMATI ON, DEVICES, OR TECHNOLOGY DESCRIBED HEREIN OR OTHERWISE. The information contained within this document has been verified according to the general principles of electrical and mechanical engineering. Z8, Z8 Encore!, Z8 Encore! XP, Z8 Encore! MC, eZ80, ZNEO and Z16FMC are trademarks or registered trademarks of Zilog, Inc. All other product or service names are the property of their respective owners. Warning:

Z16FMC™ Series Motor Control Development Kit User Manual iii

Revision History

Each instance in the Revision History table below reflects a change to this document from its previous version. For more details, click the appropriate links in the table. Date Revision Level Description Page Aug 2011 02 Updated schematic diagram in Figure 7 to Rev C per CR#13165. 13 Nov 2010 01 Original issue. All

Z16FMC™ Series Motor Control Development Kit User Manual

UM023402-0811 Table of Contents Z16FMC™ Series Motor Control Development Kit User Manual v Table of Contents

Table of Contents UM023402-0811 vi Z16FMC™ Series Motor Control Development Kit User Manual

UM023402-0811 Introduction Z16FMC™ Series Motor Control Development Kit User Manual Introduction Zilog’s Z16FMC™ Series Motor Control Development Kit aids in the develoment of motor control applications using Zilog’s 64-LQFP Z16FMC Motor Control MCU and pro- vides an application-specific platform for creating a design based on the Z16FMC series microcontroller. The development kit features a Motor Control Modular Development System (MC MDS) module mounted on a 3-Phase Motor Control Application Board. A 24 VDC, 3200 RPM 3-phase motor is included with the kit. Kit Features The key features of the Z16FMC™ Series Motor Control Development Kit include:

  • MC MDS Module
  • 3-Phase Motor Control Application Board
  • USB Smart Cable with opto-isolator
  • 3-phase 24 VDC, 30 W, 3200 RPM motor with spade connectors and Internal Hall Sen- sors (powered by external adjustable 24 VDC supply, not included in kit)
  • Universal 5 VDC power supply
  • Motor Control Software and Documentation CD-ROM For Z16FMC™ Series Motor Control Development Kit installation and setup instructions, refer to the Z16FMC™ Series Motor Control Development Kit Quick Start Guide (QS0079). Development Kit Block Diagram Figure 1 displays a block diagram of the Z16FMC™ Series Motor Control Development Kit.

Figure 1. Z16FMC Series Motor Control Development Kit

5 VDC

  • A Z16FMC device operating at 20 MHz with 128 KB of internal Flash memory and

4 KB of internal register SRAM

  • 20 MHz ceramic resonator Y1
  • Two SPDT switches, S2 and S3(labeled DIRECTION and STOP/RUN, respectively)
  • One 5 K potentiometer, R7
  • Green LED D1 (illuminates when 3.3 VDC is applied to the board)
  • Three general-purpose LEDs D2, D3 and D4
  • RS-232 port
  • 6-pin DBG interface
  • Two 60-pin headers for connecting to the 3-Phase Motor Control Application Board (JP1 and JP2; JP1 used for physical mounting only)

Figure 2. MC MDS Module

MC MDS Module Description UM023402-0811 Z16FMC™ Series Motor Control Development Kit User Manual Z16FMC MCU The Z16FMC Series Flash microcontrollers are based on Zilog’s advanced ZNEO 16-bit CPU core. Optimized for motor control applications, these devices support the control of single- and multi-phase variable-speed motors. Target applications are large appliances, small appliances and HV AC. The Z16FMC™ Series Motor Control Development Kit consists of circuitry to support and present all the features of the Z16FMC MCU. The key features of the Z16FMC MCU include:

  • 16-bit optimized single-cycle CISC core
  • Up to 128 KB of in-circuit programmable Flash memory
  • Highly integrated digital/analog peripherals – Operational Amplifier – Analog Comparator – Internal Precision Oscillator – 4-Channel DMA Controller – 12-bit PWM module with three complementary pairs or six independent PWM outputs
  • Flexible communication interface including a 9-bit UART with LIN and IrDA, I2C, and ESPI
  • 12-Channel, 10-bit ADC with a 2.1μs conversion time For more information about the Z16FMC MCU, refer to the Z16FMC Series Motor Con- trol Product Specification (PS0287) or the Z16FMC Series Flash Microcontroller Product Brief (PB0229) available from the kit’s CD-ROM and also available for download at www.zilog.com. Connector JP2 Connector JP2 is a 60-pin header that connects I/O from the Z16FMC MCU to the 3-Phase Motor Control Application Board. Figure 3 displays the pin layout. Table 1, which fol- lows, identifies the signals and their functions.

Figure 3. MC MDS Board Connector JP2 Table 1. Connector JP2 Signal Descriptions ANA0 1 I Analog input to the ADC. ANA1 2 I Analog input to the ADC. ANA2 3 I Analog input to the ADC. ANA6 4 I Analog input to the ADC. ANA7 5 I Analog input to the ADC. ANA3 6 I Analog input to the ADC. ANA4 7 I Analog input to the ADC. ANA5 8 I Analog input to the ADC. VCC_3v3 9 n/a 3.3 VDC Power.

PC4_MOSI 11 I/O Port C[4]; used for general purpose I/O or MOSI. PC5_MISO 12 I/O Port C[5]; used for general purpose I/O or MISO. PC3_SCK 15 I/O Port C[3]; used for general purpose I/O or SCK. PC2_nSS 16 I/O Port C[2]; used for general purpose I/O or nSS. PA2 22 I/O Port A[2]; used for general purpose I/O. PC1_TOUT 23 I/O Port C[1]; used for general purpose I/O or T1OUT. PD6_nCTS1 24 I/O Port D[6]; used for general purpose I/O or nCTS1. PD3 25 I/O Port D[3]; used for general purpose I/O. PD4_RXD1 26 I/O Port D[4]; used for general purpose I/O or RXD1. PD5_TXD1 27 I/O Port D[5]; used for general purpose I/O or TXD1. PC0_T1IN 28 I/O Port C[0]; used for general purpose I/O or T1IN. PA0 29 I/O Port A[0]; used for general purpose I/O. PA1 31 I/O Port A[1]; used for general purpose I/O. PF7 32 I/O Port F[7]; used for general purpose I/O. PA3_nCTS0 33 I/O Port A[3]; used for general purpose I/O or nCTS0. PG3 34 I/O Port G[3]; used for general purpose I/O. PA4_RXD0 35 I/O Port A[4]; used for general purpose I/O or RXD0. PA5_TXD0 36 I/O Port A[5]; used for general purpose I/O or TXD0. Table 1. Connector JP2 Signal Descriptions (Continued)

PA6_SCL 45 I/O Port A[6]; used for general purpose I/O or SCL. PA7_SDA 47 I/O Port A[7]; used for general purpose I/O or SDA. RESET 53 n/a SET is active Low. PH3_ANA11 54 I/O Port H[3]; used for general purpose I/O or ANA11. VCC_3v3 55 n/a 3.3 VDC Power. VCC_3v3 59 n/a 3.3 VDC Power.

plays the pin layout. Table 2, which follows, identifies the signals and their functions. Figure 4. MC MDS Board Connector JP3 Table 2. Connector JP3 Signal Descriptions REF 1 Input ADC Reference Voltage.

the pin layout. Table 3, which follows, identifies the Port E signals and their functions. S2, DIRECTION. Used to change the 3-phase motor spin direction. S3, STOP/RUN. Used to turn the 3-phase motor ON and OFF. R7, SPEED. Used to adjust the 3-phase motor RPM. Figure 5. MC MDS Board Connector JP1 Table 3. Connector JP1 Signal Descriptions

Phase Motor Control Application Board, the overall development kit height is 4.0 cm. and interfaces the motor to the Z16FMC MCU mounted on the MC MDS module.

  • Three spade lug connectors, one for each motor phase
  • Dual power MOSFETs for each motor phase

Figure 6. 3-Phase Motor Control Application Board

Z16FMC™ Series Motor Control Development Kit User Manual

  • Heat sink temperature sensor
  • Spade lug connectors for power input from adjustable 24 VDC power source (for con- nection to 3-phase motor)
  • 5 A fuse, F1
  • Two 60-pin headers for connection to the MC MDS Module (JP1 and JP2; JP1 used for physical mounting only) Power MOSFETs and Gate Drivers Each of the phase outputs on spade lugs P1, P2, and P3 are driven by a pair of power MOSFETs, one for the high side and one for the low side. A gate driver circuit is associ- ated with each pair of power MOSFETs. Fused External Power Interface An interface to an adjustable 0 VDC to 24 VDC workbench power supply is provided through spade lug connectors P4 (+) and P5 (–). The input power is fused through 5 A 3 AG fuse F1. Physical Dimensions The footprint of the 3-Phase Motor Control Application Board PCB is 12.44 cm x 12.44 cm. With the MC MDS module mounted on it, the overall development kit height is 4.31 cm. ZDS II The Zilog Developer Studio II (ZDS II) Integrated Development Environment (IDE) is a complete stand-alone system that provides a state-of-the-art development environment. Based on the Windows® XP/Vista-32/Win 2000-SP4 user interfaces, ZDS II integrates a language-sensitive editor, project manager, C-Compiler, assembler, linker, librarian, and source-level symbolic debugger that supports the Z16FMC Series of devices. Troubleshooting and Developer Guidelines Before contacting Zilog Customer Support to submit a problem report, follow the steps below. If there is a hardware failure, contact a local Zilog representative for assistance.

released versions of ZDS II. sensors, as indicated in Table 4. Table 4. 3-Phase Motor Wiring Information

Figures 7 through 9 display schematics for the 3-Phase Motor Control Application Board. Figure 7. 3-Phase Motor Control Application Board Schematic, #1 of 3

3 PHASE MOTOR CONTROL APPLICATION BOARD

3 PHASE POWER STAGE

0.100 OHM

Figure 8. 3-Phase Motor Control Application Board Schematic, #2 of 3

Figure 9. 3-Phase Motor Control Application Board Schematic, #3 of 3

Figures 10 through 12 display schematics of the MC MDS Board and Module. Figure 10. Z16FMC MDS Board Schematic, #1 of 3

6800 Santa Teresa Blvd

20 MHz

Figure 11. Z16FMC MDS Board Schematic, #2 of 3

100 OHm

Figure 12. Z16FMC MDS Board Schematic, #3 of 3

UM023402-0811 Customer Support Z16FMC™ Series Motor Control Development Kit User Manual Customer Support To share comments, get your technical questions answered, or report issues you may be experiencing with our products, please visit Zilog’s Technical Support page at http://sup- port.zilog.com. To learn more about this product, find additional documentation, or to discover other fac- ets about Zilog product offerings, please visit the Zilog Knowledge Base or consider par- ticipating in the Zilog Forum. This publication is subject to replacement by a later edition. To determine whether a later edition exists, please visit the Zilog website at http://www.zilog.com.

Customer Support UM023402-0811 Z16FMC™ Series Motor Control Development Kit User Manual