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User Manual Please read the Important Notice and Warnings at the end of this document Revision 2.1 www.infineon.com 1 2018-07-09 AN2016-24 EVAL-M1-05-65D User Manual EVAL-M1-05-65D User Manual iMOTION ™ Modular Application Design Kit About this document Scope and purpose This application note provides an overview of the evaluation-board EVAL-M1-05-65D including its main features, key data, pin assignments and mechanical dimensions. EVAL-M1-05-65D is a complete evaluation-board including a 3-phase IPM for motor drive application. In combination with either EVAL-M1-101T or EVAL-M1-099M it features and demonstrates Infineon’s IPM technology for motor drive. The evaluation board EVAL-M1-05-65D for Intelligent Power Modules (IPM) was developed to support Customers during their first steps designing applications with CIPOS™ Micro power modules. Intended audience This application note is intended for all technical specialists working with the EVAL-M1-05-65D board. Table of Contents

User Manual 2 Revision 2.1 2018-07-09 EVAL-M1-05-65D User Manual iMOTION™ Modular Application Design Kit Safety precautions

1 Safety precautions

In addition to the precautions listed throughout this manual, please read and understand the following statements regarding hazards associated with development systems. Table 1 Precautions Attention: The ground potential of the EVAL-M1-05-65D system is biased to a negative DC bus voltage potential. When measuring voltage waveform by oscilloscope, the scope’s ground needs to be isolated. Failure to do so may result in personal injury or death. Darkened display LEDs are not an indication that capacitors have discharged to safe voltage levels. Attention: EVAL-M1-05-65D system contains DC bus capacitors which take time to discharge after removal of the main supply. Before working on the drive system, wait three minutes for capacitors to discharge to safe voltage levels. Failure to do so may result in personal injury or death. Darkened display LEDs are not an indication that capacitors have discharged to safe voltage levels. Attention: Only personnel familiar with the drive and associated machinery should plan or implement the installation, start-up and subsequent maintenance of the system. Failure to comply may result in personal injury and/or equipment damage. Attention: The surfaces of the drive may become hot, which may cause injury. Attention: EVAL-M1-05-65D system contains parts and assemblies sensitive to Electrostatic Discharge (ESD). Electrostatic control precautions are required when installing, testing, servicing or repairing this assembly. Component damage may result if ESD control procedures are not followed. If you are not familiar with electrostatic control procedures, refer to applicable ESD protection handbooks and guidelines. Attention: A drive, incorrectly applied or installed, can result in component damage or reduction in product lifetime. Wiring or application errors such as under sizing the motor, supplying an incorrect or inadequate AC supply or excessive ambient temperatures may result in system malfunction. Attention: Remove and lock out power from the drive before you disconnect or reconnect wires or perform service. Wait three minutes after removing power to discharge the bus capacitors. Do not attempt to service the drive until the bus

User Manual 3 Revision 2.1 2018-07-09 EVAL-M1-05-65D User Manual iMOTION™ Modular Application Design Kit Safety precautions capacitors have discharged to zero. Failure to do so may result in personal injury or death. Attention: EVAL-M1-05-65D system is shipped with packing materials that need to be removed prior to installation. Failure to remove all packing materials which are unnecessary for system installation may result in overheating or abnormal operating condition.

User Manual 4 Revision 2.1 2018-07-09 EVAL-M1-05-65D User Manual iMOTION™ Modular Application Design Kit Introduction

2 Introduction

The EVAL-M1-05-65D evaluation board is a part of the iMOTION™ Modular Application Design Kit for drives (iMOTION™ MADK). The MADK-platform is intended to use various power stages with different control boards. These boards can easily be interfaced through the 20 pin iMOTION™ MADK-M1 interface connector. This evaluation board is designed to give comprehensible solutions of a power stage featuring µIPM™ -DIP. The board is equipped with all assembly groups for sensor less field oriented control (FOC). It provides a single- phase AC-connector, rectifier, DC-link and 3-phase output for power. It contains emitter-shunts for current sensing and a voltage divider for DC-link voltage measurement. The EVAL-M1-05-65D evaluation board is available from Infineon. The features of this board are described in the design feature chapter of this document, whereas the remaining paragraphs provide information to enable the customers to copy, modify and qualify the design for production according to their own specific requirements. Environmental conditions were considered in the design of the EVAL-M1-05-65D. The design was tested as described in this document but not qualified regarding safety requirements or manufacturing and operation over the whole operating temperature range or lifetime. The boards provided by Infineon are subject to functional testing only. Evaluation boards are not subject to the same procedures as regular products regarding Returned Material Analysis (RMA), Process Change Notification (PCN) and Product Discontinuation (PD). Evaluation boards are intended to be used under laboratory conditions by specialists only. Figure 1 Evaluation-board EVAL-M1-05-65D Figure 1 shows the evaluation board EVAL-M1-05-65D. Although this board is compatible with on surface mount as well as through whole CIPOS™ Micro modules. This document explains the features and details of this board in combination with CIPOS™ Micro IRSM515-065 and IRSM505-065. The only difference between these modules is the presence of a NTC. IRSM505-065 has a NTC and IRSM515-065 does not. Both modules are rated 500 V. Ratings and other details of the board are explained in the subsequent sections.

User Manual 5 Revision 2.1 2018-07-09 EVAL-M1-05-65D User Manual iMOTION™ Modular Application Design Kit Main features

3 Main features

EVAL-M1-05-65D is a complete evaluation board including a 3-phase IPM for motor drive application. The kit demonstrates Infineon’s IPM technology for motor drives. Main features of CIPOS™ Micro Intelligent Power Module IRSM515-065 and IRSM505-065 are:

3-phase inverter including high voltage gate drivers
Integrated bootstrap functionality
Trench FREDFET with RDS(on) of 1.3 Ω @ 25°C
Under voltage lockout for all channels
Matched propagation delay for all channels
Temperature feedback via NTC applicable for IRSM505-065
Optimized dV/dt for loss and EMI trade off
3.3 V logic compatible and advanced input filter
Possibility to choose single shunt or leg shunt current sensing
Driver tolerant to negative transient voltage
Isolation 1900 Vrms, 1min
Certified by UL file number E252584 The evaluation board characteristics are:
Nominal input voltage 240 VAC
20 – 150 W motor power range without heatsink
On board EMI filter
Current sensing for each phase configured by default
Over current protection
Sensing of DC-link voltage
Thermistor output
Fault diagnostic output
Measurement test-points compatible to standard oscilloscope probes
PCB is 90 x 75 mm and has two layers with 35 µm copper each
RoHS compliant

User Manual 6 Revision 2.1 2018-07-09 EVAL-M1-05-65D User Manual iMOTION™ Modular Application Design Kit Main features

3.1 Key data

Figure 2 provides the overview of the IRSM505-065 and IRSM515-065 internal electrical schematics. For further information regarding these IPMs like static and dynamic electrical behavior, as well as thermal and mechanical characteristics please refer to the datasheet of the IRSM505-065 or IRSM515-065. Table 2 provides the absolute maximum ratings of the IRSM505-065 or IRSM515-065. Figure 2 CIPOS™ Micro internal electrical schematic Table 2 CIPOS™ Micro Absolute Maximum Ratings of IRSM505-065 or IRSM515-065 Symbol Description Min Max Unit VDSS MOSFET Blocking Voltage --- 500 V IO @ T=25°C DC Output Current per MOSFET --- 2.6 A Pd @ TC=25°C Maximum Power Dissipation per MOSFET --- 19 W VISO Isolation Voltage (1min) --- 1900 Vrms TJ Operating Junction Temperature -40 150 °C TC Operating Case Temperature -40 150 °C TS Storage Temperature -40 150 °C VS1,2,3 High Side Floating Supply Offset Voltage V B1,2,3 - 20 VB1,2,3 +0.3 V VB1,2,3 High Side Floating Supply Voltage -0.3 275 V VCC Low Side and Logic Supply voltage -0.3 25 V VIN Input Voltage of LIN, HIN -0.3 VCC+0.3 V 1. Absolute maximum ratings are limitations which should not be less than minimum or higher than maximum ratings. Outside these limitations for safe operation, damage of the module should be expected.

User Manual 7 Revision 2.1 2018-07-09 EVAL-M1-05-65D User Manual iMOTION™ Modular Application Design Kit Main features Table 3 depicts the recommended operating conditions of IRSM505-065 or IRSM515-065. Table 3 Recommended operating conditions of CIPOS™ Micro IRSM505-065 or IRSM515-065 Symbol Description Min Max Unit V+ Positive DC Bus Input Voltage 2⋅VCC+5 400 V VS1,2,3 High Side Floating Supply Offset Voltage --- 400 V VB1,2,3 High Side Floating Supply Voltage VSx+12 VSx+20 V VCC Low Side and Logic Supply Voltage 13.5 16.5 V VIN Input Voltage of LIN, HIN, ITRIP, EN, FLT 0 5 V fSW PWM Carrier Frequency --- 20 kHz

User Manual 8 Revision 2.1 2018-07-09 EVAL-M1-05-65D User Manual iMOTION™ Modular Application Design Kit Main features Table 4 shows the important specifications of the evaluation board EVAL-M1-05-65D. Table 4 EVAL-M1-05-65D board specifications Parameters Value Conditions Input Voltage 100-240 Vrms Frequency 50/60 Hz Input current 1.5 Arms IRSM505-065DA/ IRSM515-065DA, module Tc = 70°C without heatsink Output Power (3phases) 90 W** IRSM505-065DA/ IRSM515-065DA Current per leg 650 mA* IRSM505-065DA/ IRSM515-065DA *rms, fPWM=6 kHz, Ta=25°C, **input 220VAC, Tc=125°C, */**without heatsink DC Bus Maximum DC bus voltage 400 V Minimum DC bus voltage 110 V Current feedback Current sensing devices RS1, RS2, RS3 0.25 Ω The default configuration uses three shunts in the emitter paths. To implement single shunt sensing, the board should be modified: 1) RS1 and RS3 have to be removed 2) IU+,IV+,IW+ have to be connected 3) R7 has to be changed to 3.48 kΩ Protections Output current trip level 2.5Apk Configured by either changing shunt resistors RS1, RS2, RS3 or adapting comparator threshold changing resistor R7 On board power supply

15 V 15 V±5 %, Max 20 mA Used for CIPOS ™ Micro gate driver power

3.3 V 3.3 V±5 %, Max 50 mA Used for interface signals to the control board and alarm signals as ITRIP, FLT/EN PCB characteristics Material FR4, 1.6 mm thickness, 2-layers. 35 µm copper thickness Dimension 90 mm x 75 mm System environment Ambient temperature From 0 to 70°C Non-condensing, maximum RH of 95 %

User Manual 10 Revision 2.1 2018-07-09 EVAL-M1-05-65D User Manual iMOTION™ Modular Application Design Kit Pin assignments

4 Pin assignments

General information about the connectors of the EVAL-M1-05-65D evaluation board is reported. Table 5 includes the details of the line connector J1-AC. It is possible to connect DC voltage to the AC connector. In this case a permanent DC-current will be conducted through the rectifier bridge. Maximum ratings are valid for AC as well as DC conditions. It is recommended to observe the temperature of the rectifier bridge. Due to the rectifier, DC supply’s polarity at the connector is of no concern. The evaluation board doesn’t have a fuse. An external fuse is highly recommended during testing. Table 5 J1- AC Line connector S. No. Pin Details

1 E Earth ground

2 L AC line input (120 V – 240 V) or DC+ connector

3 N AC neutral input or DC- connector

Table 6 denotes the details of the motor side connector J2. Table 6 J2- Motor side connector S. No. Pin Details

1 U Connected to motor phase U

2 V Connected to motor phase V

3 W Connected to motor phase W

User Manual 11 Revision 2.1 2018-07-09 EVAL-M1-05-65D User Manual iMOTION™ Modular Application Design Kit Pin assignments Table 7 provides the pin assignments of the M1 20 pin interface connector J3. This connector is the interface to the controller board. Table 7 J3 - 20 pin interface connector for controller board Pin Name Connectors 1 PWMUH 3.3 V compatible logic input for high side gate driver-Phase1 2

2 GND Ground

3 PWMUL 3.3 V compatible logic input for low side gate driver-Phase1 2

4 GND Ground

5 PWMVH 3.3 V compatible logic input for high side gate driver-Phase2 2 6 +3.3V On board 3.3 V supply 7 PWMVL 3.3 V compatible logic input for low side gate driver-Phase2 2 8 +3.3V On board 3.3 V supply 9 PWMWH 3.3 V compatible logic input for high side gate driver-Phase3 2

10 IU+ Shunt voltage phase U

11 PWMWL 3.3 V compatible logic input for low side gate driver-Phase3 2

12 IU- Ground

13 GK Gate kill signal – active low when over current is detected 3

14 DCBSENSE DC bus positive voltage, scaled in 0-3.3 V range by a voltage divider

15 VTH Thermistor Output

16 IV+ Shunt voltage phase V

17 IV- Ground

18 IW+ Shunt voltage phase W

19 IW- Ground

20 VCC 15 V Supply

Input signals are active high. Pull-down resistors are not inserted on the EVAL-M1-05-65D board and need to be assembled on control cards. iMOTION™ MADK control cards are already equipped with pull-down resistors. 3. Gate Kill signal (GK) is pulled low during over current condition. Chapter 6.6 explains the details of this circuit.

User Manual 12 Revision 2.1 2018-07-09 EVAL-M1-05-65D User Manual iMOTION™ Modular Application Design Kit Getting Started with EVAL-M1-05-65D

5 Getting Started with EVAL-M1-05-65D

In order to run the motor system, a combination of the iMOTION™ MADK power board EVAL-M1-05-65D and the matching MADK control board (with M1 connector, EVAL-M1-101T for example in this chapter) is required. The iMOTION™ Software Tools MCEDesigner and MCEWizard are also required in order to initially setup the system, as well as to control and fine-tune the system performance to match users exact needs. This chapter provides more details on setting up the system and getting started with iMOTION™ MADK development platform.

5.1 Setting up the system

After downloading and installing the iMOTION™ PC Tools (MCEWizard and MCEDesigner), following steps need MCEDesigner documentation for more information. Figure 5 System connection example using EVAL-M1-101T and EVAL-M1-05-65D 1. Get the latest ”IMC101T-T038 MCE Software Package” available on www.infineon.com/imotion-software web page. 2. Connect PC-USB connector on the on-board-debugger to the PC via USB cable. 3. Connect EVAL-M1-101T’s M1 20-pin interface connector (J2) to power board (For example EVAL-M1-05-65D, see Figure 5). 4. Use MCEWizard to enter the target motor’s system and operating parameters, as well as evaluation board’s hardware parameters, which will then be used to calculate controller’s digital parameter set representing complete motor drive system. First click “Calculate” button on the “Verify & Save Page” and then save the drive parameter set into your project directory by clicking “Export to Designer file (.txt)”. Saved Drive System Parameter File will be later used by the MCEDesigner. Refer to Chapter 5.2.1 or MCEWizard User Guide for more details. 5. Connect motor phase outputs to the motor. 6. Connect AC power to power input connector and power on system. PC-USB Connector Motor Phase Outputs AC Power Input

User Manual 13 Revision 2.1 2018-07-09 EVAL-M1-05-65D User Manual iMOTION™ Modular Application Design Kit Getting Started with EVAL-M1-05-65D 7. Start MCEDesigner tool and open MCEDesigner default configuration file (.irc) for IMC101T-T038 controller (IMC101T_Vxxx.irc) by clicking “File” > “Open”. IMC101T_Vxxx.irc file is included in ”IMC101T-T038 MCE Software Package” downloaded in step 1. 8. MCEDesigner should automatically connect to the EVAL-M1-101T control board using default COM port (Indicated by green circle next to “COMx Up” status in the bottom frame of the MCEDesigner GUI). If it cannot establish the connection, change COM port by doing following steps: (“System” window active) > Preferences > Connection > Connect using (Chose one of the other available COM ports from the drop-down menu). 9. Use following steps to program the system parameters into the internal SRAM of iMOTION™ IC: Click “Tools” > “Programmer” and select “Program Parameters”. Browse and select the System Drive 10. Start the motor by clicking the green traffic light button in the control bar.

User Manual 14 Revision 2.1 2018-07-09 EVAL-M1-05-65D User Manual iMOTION™ Modular Application Design Kit Getting Started with EVAL-M1-05-65D 5.2 iMOTION™ development tools and software The iMOTION™Development Tool installers for MCEDesigner and MCEWizard are available for download via Infineon iMOTIONTM website (http://www.infineon.com/imotion-software). All supported tools and software variants are listed there. Please visit this page periodically to check for tool/software updates. Isolated on-board debugger provides the USB to UART bridge between the PC and the target iMOTION™ device with 1kV DC galvanic isolation between the motor drive system (hot side) and the PC/debugger (cold) side. On- board debugger uses the SEGGER J-Link driver for UART communication with IMC101T-T038. J-Link driver will be installed during the MCEDesigner installation. In case the driver is not installed properly, please go to SEGGER J-Link website to download and install the latest J-Link “Software and Documentation pack for Windows”.

5.2.1 MCEWizard setup overview

After installing the MCEWizard, the shortcut for MCEWizard appears on the Windows desktop. Double click the shortcut to open the MCEWizard and configure the parameters for evaluation boards or motor. Figure 6 shows the “Welcome Page” for MCEWizard, where the MADK control board or power board can be selected through the pull-down list. Infineon keeps releasing new MADK controller and power boards. Therefore, it could happen that some of the newest power boards are not pre-configured in the MCEWizard tool and cannot be selected through the pull-down menu. In that case, the user should select any other power board (as similar as possible) and follow the MCEWizard setup steps by entering the parameter values which are specific to the chosen board. Make sure both “I have modified the circuit board” and “Enable advanced question” checkmarks are selected. Please refer to the Application Note of the corresponding power board for additional information. After selecting the MADK control and the power board, start the MCEWizard system setup procedure by clicking the “Next” button in the right bottom corner as shown in Figure 6. Figure 6 Welcome Page of MCEWizard iMOTION™ MADK system enables users to easily test different combination of control and power board with their motors. User should be familiar with the system level parameters which are related to the motor used. There is a very limited number of parameters which are specific to the control board or power board hardware.

User Manual 15 Revision 2.1 2018-07-09 EVAL-M1-05-65D User Manual iMOTION™ Modular Application Design Kit Getting Started with EVAL-M1-05-65D Table 8 provides the MCEWizard setup overview for hardware related parameters specific to EVAL-M1-05-65D power board. Similar tables will be available in each control board’s Application Note. Combination of this table and the corresponding table of the control board provides enough information to setup the MADK-based motor drive system in shortest time. Table 8 MCEWizard setup overview table Page Parameter Value Comment Welcome Page Control Board selecting EVAL-M1-101T for example Welcome Page Power Board selecting EVAL-M1-05-65D If no, select similar power board to modify Options Page Motor 1 Shunt Configuration Leg shunt Question 3 Controller Supply Voltage +3.3V VDD is 3.3V by default Question 19 Max DC Bus Voltage 380V Question 23 DC Bus Sensing High Resistor 2000 kΩ Question 24 DC Bus Sensing Low Resistor Refer to the control board user manual Question 54 NTC Temperature Shutdown value Refer to the control board user manual Question 63 GateSense Low-Side Devices High is true Question 64 GateSense High-Side Devices High is true Question 69 Motor 1 Current Input Calculated in the corresponding Section in control board user manual After all the MCEWizard questions are answered, the “Verify & Save Page” will be shown as in Figure 7. Figure 7 Verify and Save page for MCEWizard Click “Calculate” button and “Export to Designer File (.txt)” button to save the parameter file which will be used by the MCEDesigner in the next steps.

User Manual 16 Revision 2.1 2018-07-09 EVAL-M1-05-65D User Manual iMOTION™ Modular Application Design Kit Getting Started with EVAL-M1-05-65D

5.2.2 MCEDesigner setup overview

After installing MCEDesigner installer, there is a shortcut for MCEDesigner on Windows desktop. Double click the shortcut to open MCEDesigner and then open “IMC101T_xx.irc” file as shown in Figure 8. Figure 8 MCEDesigner’s Main Display for EVAL-M1-101T To program Drive System Parameter file into IMC101T-T038, please click “Tools” menu and select “Programmer” in the pull down list. The pop-up window “Program IMC controller” will show up as in Figure 9. Click on the “Program Parameters” radio button (this is the default option), and then select the Drive System Parameter file created using MCEWizard by clicking on “Browse”. Finally, click on the “Start” button to program the parameter file into the IMC101T-T038 IC. Figure 9 “Program IMC Controller” pop-up window After Drive System Parameter file has been programmed into IMC101 controller, and the motor drive system is powered, the MCEDesigner can be used to start/stop the motor, display motor current traces, change the motor

User Manual 18 Revision 2.1 2018-07-09 EVAL-M1-05-65D User Manual iMOTION™ Modular Application Design Kit Schematics and Layout

6 Schematics and Layout

To meet individual customer requirements and make the EVAL-M1-05-65D evaluation board a basis for development or modification, all necessary technical data like schematics, layout and components are included in this chapter.

6.1 DC-Link Voltage Measurement

Pin 14 of connector J3 provides access to the DC-link voltage. Three possible feedback cases are associated with this pin. Figure 11 provides the DC bus sense resistor details. By default, R14 is not mounted on Eval-M1-05-65D. There must be a pull-down resistor mounted on the corresponding control card. Figure 11 DC bus sense resistor on EVAL-M1-05-65D evaluation board If a pull down resistor of 4.87 kΩ referred to ground is inserted either on the Eval-M1-05-65D evaluation board or on the control board, the DCBSENSE voltage results in the range of 0 to 3.3 V on the pin reflecting a DC bus voltage range of 0 to 400 V. If a pull down resistor of 4.87 kΩis inserted on both, Eval-M1-05-65D evaluation board and on the control card, the DCBSENSE results scale to 0-1.65 V. No safety issue occurs. If no feedback is desired on the DCBSENSE-pin, R13A or R13B should be removed to avoid high voltage on the connector.

User Manual 19 Revision 2.1 2018-07-09 EVAL-M1-05-65D User Manual iMOTION™ Modular Application Design Kit Schematics and Layout

6.2 Thermistor Output

This board provides Thermistor/NTC- output on pin 15 of the 20 pin connector J3. Temperatures can be calculated by resistor measurement. Within the CIPOS™ Micro datasheet, thermistor details are listed as summarized in Table 9. There is additional information in the datasheet of IRSM505-65D about how to use the NTC. Table 9 Internal NTC – Thermistor Characteristics (IRSM505-065 Only) Symbol Description Min Typ Max Units Conditions R25 Resistance - 47 - kΩ TC=25°C, ±5% tolerance R125 Resistance - 1.41 - kΩ TC=125°C B B-constant (25- 50°C) - 4050 - K ±2% tolerance Temperature Range -40 120 °C

6.3 EMI input filter and rectifier circuit

Figure 12 depicts the schematic from the AC line input connector J1 to the rectified DC bus voltage. This circuitry includes a passive EMI filter consisting of elements CX1, CX2, L1, CY1 and CY2, a 4 A/600 V rectifier block BR1 and a NTC resistor RT1 for surge current protection. An electrolytic capacitor C1 and two ceramic capacitors C10 and C11 are used for buffering the rectified DC bus voltage DCP. During testing it is advisable to include an external fuse. Figure 12 Schematic for EMI input filter and AC/DC section of the EVAL-M1-05-65D evaluation board

User Manual 20 Revision 2.1 2018-07-09 EVAL-M1-05-65D User Manual iMOTION™ Modular Application Design Kit Schematics and Layout

6.4 Inverter section using CIPOS™ Micro

The inverter section is implemented using the CIPOS™ Micro IPM as sketched in Figure 13. The module includes six power MOSFETs and three half bridge gate drivers. The shunt resistor section is also given, including the 0Ω resistors R22 to R27. These resistors allow connecting or disconnecting the shunts’ signals to connector J3. The three capacitors C29, C31 and C33 are used as bootstrap capacitors to provide the necessary floating supply voltages VBS1, VBS2 and VBS3 respectively. Figure 13 Schematic of the 3-phase inverter section using CIPOS™ Micro on EVAL-M1-05-65D evaluation board

User Manual 21 Revision 2.1 2018-07-09 EVAL-M1-05-65D User Manual iMOTION™ Modular Application Design Kit Schematics and Layout

6.5 Power supply

Figure 14 depicts the schematic of the power supply available on the EVAL-M1-05-65D board. The circuit includes a LNK304 that is used to generate 15 V (Vcc) directly from the DC bus. VCC is connected to the gate drivers inside the CIPOS™ Micro. The linear regulator LD1117S33 generates 3.3 V from VCC. The 3.3 V power supply is used in the over current comparator circuit. Led LED1 is used to signal whether the board is powered or not. Both, VCC and 3.3 V are also present on the 20 pin interface connector J3 to power circuitry on the controller board. Figure 14 Power supply section of the EVAL-M1-05-65D evaluation board

6.6 Over current circuit

Figure 15 displays the over current protection circuitry. The open collector output GK of the comparator is pulled up to 3.3 V and filtered through resistor R5 and capacitor C13. The comparator threshold can be set through the voltage divider provided by resistors R6 and R7. By default for emitter shunt trip, R7 is 1kΩ. In single shunt application R7 needs to be changed to 3.48kΩ. Figure 15 Over current protection circuit on the EVAL-M1-05-65D evaluation board

User Manual 22 Revision 2.1 2018-07-09 EVAL-M1-05-65D User Manual iMOTION™ Modular Application Design Kit Schematics and Layout

6.7 Layout

The layout of this board can be used for different voltage or power classes. The power PCB is a two layer PCB. Get in contact with our technical support team to get more detailed information and the latest Gerber-files. Figure 16 illustrates the top assembly print of the evaluation board. Figure 16 Top assembly print of the EVAL-M1-05-65D evaluation board Figure 17 depicts the bottom assembly print of the evaluation board. Figure 17 Bottom assembly print of the EVAL-M1-05-65D evaluation board

User Manual 24 Revision 2.1 2018-07-09 EVAL-M1-05-65D User Manual iMOTION™ Modular Application Design Kit Bill of Materials of EVAL-M1-05-65D

7 Bill of Materials of EVAL-M1-05-65D

Table 10 provides the complete bill of materials of the evaluation board. Table 10 Bill of materials No Qty Part description Designator Part number Manufacturer 1 1 RECT BRIDGE GPP 4A 600V GBU BR1 GBU406 DIODES INCORPORATED 2 1 CAP ALUM 100µF 20% 400V RADIAL C1 860021380020 Wurth Electronics Inc. 3 9 CAP CER 0.1µF 50V X7R 0805 C3, C6, C7, C9, C12, C15, C28, C30, C32 885012207098 Wurth Electronics Inc. 4 4 CAP CER 1µF 25V X7R 0805 C4, C29, C31, C33 885012207078 Wurth Electronics Inc. 5 1 CAP ALUM 220µF 20% 35V RADIAL C5 860020574012 Wurth Electronics Inc. 6 1 CAP CER 10µF 6.3V X5R 0805 C8 885012107004 Wurth Electronics Inc. 7 4 CAP CER 0.012µF 500V X7R 1206 C10, C11, C35, C36 1206J5000123MDR Knowles Syfer 8 1 CAP CER 1000pF 50V C0G/NP0 0805 C13 885012007063 Wurth Electronics Inc. 9 1 CAP CER 2200pF 50V C0G/NP0 0805 C14 885012007065 Wurth Electronics Inc. 10 1 CAP FILM 0.1UF 10% 275VAC RADIAL CX1, CX2 890324025017CS Wurth Electronics Inc. 11 2 CAP CER 2200pF 250VAC RADIAL CY1, CY2 DE2E3KY222MN3AM 02F MURATA ELECTRONICS 12 2 Diode Standard 600V 1A Surface Mount SMA D1, D2 US1J-13-F Diodes Incorporated 13 1 SERIE 2165S - 5.08 MM - HORIZONTAL CABLE ENTRY WITH RISING CAGE CLAMP - WR- TBL J1 691216510003S Wurth Electronics Inc. 14 1 SERIE 2169 - 7.50 MM - HORIZONTAL CABLE ENTRY WITH RISING CAGE CLAMP - WR-TBL J2 691216910003 Wurth Electronics Inc. 15 1 2.54MM ANGLED DUAL SOCKET HEADER J3 613020243121 Wurth Electronics Inc. 16 1 8103-RC L1 JWMILLER_8103 Bourns, Inc. 17 1 FIXED IND 2.2mH THROUGH HOLE L2 RLB0914-222KL Bourns Inc.

User Manual 25 Revision 2.1 2018-07-09 EVAL-M1-05-65D User Manual iMOTION™ Modular Application Design Kit Bill of Materials of EVAL-M1-05-65D 18 1 LED RED CLEAR ROUND T/H LED1 151034RS03000 Wurth Electronics Inc. 19 1 RES SMD 2 kΩ 1% 1/8W 0805 R1 RC0805FR-072KL Yageo 20 1 RES SMD 15.8 Ω 1% 1/8W 0805 R2 RC0805FR-0715R8L Yageo 21 2 RES SMD 4.7 kΩ 1% 1/8W 0805 R3, R5 RC0805FR-074K7L Yageo 22 3 RES SMD 300 Ω 5% 1/4W 1206 R4A, R4B, R4C RC1206JR-07300RL Yageo 23 1 RES SMD 15 kΩ 0.1% 1/8W 0805 R6 RT0805BRD0715KL Yageo 24 4 RES SMD 1 kΩ1% 1/8W 0805 R7, R8, R9, R10 RC0805FR-071KL Yageo 25 2 RES SMD 1 M Ω 1% 1/4W 1206 R13A, R13B RV1206FR-071ML Yageo 26 1 RES SMD 4.87 kΩ 1% 1/8W 0805 R14 (DNP) RC0805FR-074K87L Yageo 27 6 RES SMD 0 Ω JUMPER 1/8W 0805 R22, R23, R24, R25, R26, R27 RC0805JR-070RP Yageo 28 3 RES 0.25 Ω 1% 3/4W 2010 RS1, RS2, RS3 PT2010FK-070R25L Yageo 29 1 NTC 15Ω 9MM DIA RT1 NTC15D-9 SHIN-HANG 30 17 TEST POINT PC MINI .040"D WHITE TP1,'TP2, TP22, TP23, TP24,TP3,TP4,TP 7,TP13,TP14,TP1 5,TP16,TP17,TP1 8,TP19,TP20,TP2

5002 KEYSTONE

31 1 IC OFFLINE SWITCHER U1 LNK304DN-TL POWER INTEGRATIONS 32 1 IC REG LINEAR 3.3V 1A SOT223-4 U2 IFX1117MEV33HTMA Infineon Technologies 33 1 IC DUAL DIFF COMPARATOR 8-SOIC U3 LM393ADR Texas Instruments 34 1 IC MOTOR DRIVER 500V DIP 23 U5 IRSM515-065DA2 / IRSM505-065DA2 Infineon Technologies

User Manual 26 Revision 2.1 2018-07-09 EVAL-M1-05-65D User Manual iMOTION™ Modular Application Design Kit Reference

8 Reference

[1] Datasheet of Infineon IPM IRSM505-065, is available for download on Infineon’s website [2] Application Note AN2009-10 Using the NTC inside a power electronic module, is available for download on Infineon’s website [3] EVAL-M1-101T User Manual is available for download on Infineon’s website [4] EVAL-M1-183M User Manual is available for download on Infineon’s website Note: All listed reference materials are available for download on Infineon’s website www.infineon.com/. All the iMOTION MADK evaluation board’s User Manuals are available at www.infineon.com/MADK

User Manual 27 Revision 2.1 2018-07-09

Revision History

EVAL-M1-05-65D User Manual iMOTION™ Modular Application Design Kit Major changes since the last revision Version number Revision Date Revision description 2.0 2017-03-20 Second release 2.1 2018-07-09 Update BOM. Add WE Part Number, and add Getting Started with EVAL-M1-05-65D

Trademarks of Infineon Technologies AG µHVIC™, µIPM™, µPFC™, AU-ConvertIR™, AURIX™, C166™, CanPAK™, CIPOS™, CIPURSE™, CoolDP™, CoolGaN™, COOLiR™, CoolMOS™, CoolSET™, CoolSiC™, DAVE™, DI-POL™, DirectFET™, DrBlade™, EasyPIM™, EconoBRIDGE™, EconoDUAL™, EconoPACK™, EconoPIM™, EiceDRIVER™, eupec™, FCOS™, GaNpowIR™, HEXFET™, HITFET ™, HybridPACK ™, iMOTION ™, IRAM ™, ISOFACE ™, IsoPACK ™, LEDrivIR ™, LITIX ™, µIPM ™, MIPAQ ™, ModSTACK ™, my- d™, NovalithIC ™, OPTIGA™, OptiMOS ™, ORIGA ™, PowIRaudio™, PowIRStage ™, PrimePACK™, PrimeSTACK ™, PROFET ™, PRO- SIL™, RASIC ™, REAL3 ™, SmartLEWIS ™, SOLID FLASH™, SPOC™, StrongIRFET™, SupIRBuck™, TEMPFET™, TRENCHSTOP™, TriCore™, UHVIC™, XHP™, XMC™ Trademarks updated November 2015 Other Trademarks All referenced product or service names and trademarks are the property of their respective owners. Edition 2018-07-09 AN2016-24 EVAL-M1-05-65D User Manual Published by Infineon Technologies AG

81726 Munich, Germany

© 2018 Infineon Technologies AG. All Rights Reserved. Do you have a question about this document? Email: erratum@infineon.com Document reference IMPORTANT NOTICE The information contained in this application note is given as a hint for the implementation of the product only and shall in no event be regarded as a description or warranty of a certain functionality, condition or quality of the product. Before implementation of the product, the recipient of this application note must verify any function and other technical information given herein in the real application. Infineon Technologies hereby disclaims any and all warranties and liabilities of any kind (including without limitation warranties of non- infringement of intellectual property rights of any third party) with respect to any and all information given in this application note. The data contained in this document is exclusively intended for technically trained staff. It is the responsibility of customer’s technical departments to evaluate the suitability of the product for the intended application and the completeness of the product information given in this document with respect to such application. For further information on the product, technology, delivery terms and conditions and prices please contact your nearest Infineon Technologies o ffice (www.infineon.com). Please note that this product is not qualified according to the AEC Q100 or AEC Q101 documents of the Automotive Electronics Council. WARNINGS Due to technical requirements products may contain dangerous substances. For information on the types in question please contact your nearest Infineon Technologies office. Except as otherwise explicitly approved by Infineon Technologies in a written document signed by authorized representatives of Infineon Technologies, Infineon Technologies’ products may not be used in any applications where a failure of the product or any consequences of the use thereof can reasonably be expected to result in personal injury.

Summary

iMOTION™ Modular Application Design Kit Revision 2.1 2018-07-09

Description