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© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com F 3102_R66 • 5/12/2017 One world. One KEMET Benefits
- V oltage range: 50 – 630 VDC C apacitance range: 0.001 µF – 4.7 µF L ead Spacing: 7.5 mm C apacitance tolerance: ±5%, ±10%, ±20% C limatic category: 55/105/56
- Operating temperature range of −55˚C to +105˚C R oHS compliance and lead-free terminations T ape and reel packaging in accordance with IEC 60286–2 Self-healing
- A utomotive grade (AEC–Q200) Overview The R66 Series is constructed of metallized polyester film (wound or stack ed technology) with radial leads of tinned wire. Radial leads are electrically welded to the contact metal layer on the ends of the capacitor winding. The capacitor is encapsulated with thermosetting resin in a box of material meeting the UL 94V–0 requirements. Automotive grade devices meet the demanding Automotive Electronics Council's AEC–Q200 qualification requirements.
Applications
Typical applications include blocking, coupling, decoupling, bypassing and interference suppression in low voltage applications such as automotive. Not suitable for across- the-line application (see Suppressor Capacitors). General Purpose Metallized Polyester Film Capacitors R66, Radial, 7.5 mm Lead Spacing, 50 – 630 VDC (Automotive Grade) Part Number System R66 E D 3100 AA 7A J Series Rated Voltage (VDC) Length (mm) Capacitance Code (pF) Packaging Internal Use Capacitance Tolerance Metallized Polyester C = 50 D = 63 E = 100 I = 250 M = 400 P = 630 D = 7.5 The last three digits represent significant figures. F irst digit specifies t he number of zeros to be added. See Ordering Options Table J = ±5% K = ±10% M = ±20%
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com F 3102_R66 • 5/12/2017 General Purpose Metallized Polyester Film Capacitors R66, Radial, 7.5 mm Lead Spacing, 50 – 630 VDC (Automotive Grade) Ordering Options Table Lead Spacing Nominal (mm) Type of Leads and Packaging LL Lead Length (mm) Lead and Packaging Code 7.5 Standard Lead and Packaging Options Bulk (Bag) – Short Leads 4+2/−0 AA Ammo Pack H0=18.5+/−0.5 DQ Other Lead and Packaging Options Tape & Reel (Standard Reel) H0 = 18.5+/−0.5 CK Bulk (Bag) – Short Leads 2.7+0.5/−0 JA Bulk (Bag) – Short Leads 3.5+0.5/−0 JB Bulk (Bag) – Short Leads 10+/−1 JC Bulk (Bag) – Short Leads 3.2+0.3/−0.2 JH Bulk (Bag) – Long Leads 17+1/−2 Z3 Dimensions – Millimeters p d L B H LL Loose Taped p B H L d Nominal Tolerance Nominal Tolerance Nominal Tolerance Nominal Tolerance Nominal Tolerance Note: See Ordering Options Table for lead length (LL/H 0) options.
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com F 3102_R66 • 5/12/2017 General Purpose Metallized Polyester Film Capacitors R66, Radial, 7.5 mm Lead Spacing, 50 – 630 VDC (Automotive Grade) Performance Characteristics Dielectric Polyester film (polyethylene terephthalate). Plates Metal layer deposited by evaporation under vacum. Winding Non-inductive type. Leads Tinned wire. Protection Plastic case, thermosetting resin filled. Box material is solvent resistant and flame retardant according to UL94. Related Documents IEC 60384–2 Rated Voltage V R (VDC) 50 63 100 250 400 630 Rated Voltage V R (VAC) 30 40 63 160 200 220 Capacitance Values E6 series (IEC 60063) measured at kHz and +20 ±1°C Capacitance Tolerance ±5%, ±10%, ±20% Operating Temperature Range −55°C to +105°C Upper operating temperature of +125°C is allowed for a maximum operating time of 1,000 h ours. (stacked technology only) Rated Temperature T R +85°C V oltage Derating Above +85°C DC and AC voltage derating is 1.25%/°C Climatic Category 55/105/56 IEC 60068–1 Storage Conditions Storage time: months from the date marked on the label package Average relative humidity per year 70% RH 85% for days randomly distributed throughout the year Dew is absent Temperature: −40 to 80°C (see "Maximum Humidity in Storage Conditions" graph below) Test Voltage 1.6 x VR VDC for 2 seconds (between terminations) at +25°C ±5°C C apacitance Drift Maximum 3% after a 2 year storage period at a temperature of +10°C to +40°C and a relative humidity of 40% to 60% Reliability (Reference MIL-HDBK-217) Operational life > 200,000 hours Failure rate ≤ 2 FIT, T = +40°C, V = 0.5 x VR Failure criteria: open or short circuit, cap. change > 10%, DF 2 times the catalog limits, IR < 0.005 x initial limit Maximum Pulse Steepness dV/dt according to Table 1. For peak to peak voltages lower than rated voltage (Vpp <V R), the specified dv/dt c an be multiplied by the factor V R/Vpp Temperature C oefficient +400 (±200)ppm/°C at kHz S elf Inductance (Lead Length ~ 2 mm) Approximately 8 nH. Maximum 1nH per 1 mm lead and capacitor length.
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com F 3102_R66 • 5/12/2017 General Purpose Metallized Polyester Film Capacitors R66, Radial, 7.5 mm Lead Spacing, 50 – 630 VDC (Automotive Grade) Performance Characteristics cont'd * typical value −40 −20 0 100 Temperature (ºC) Maximum Humidity in Storage Conditions Relative Humidity (%) 40 60 80
30 Days
Automotive Grade products meet or exceed the requirements outlined by the Automotive Electronics Council. Details regarding test methods and conditions are referenced in document AEC–Q200, Stress T est Qualification for Passive Components. F or additional information regarding the Automotive Electronics Council and AEC–Q200, please visit their website at www.aecouncil.com. Dissipation Factor tanδ M aximum Values at 25°C ±5°C Frequency For all Capacitance Values 1 kHz 1.00% 10 kHz 1.50% Insulation Resistance Measured at +25°C ±5°C, according to IEC 60384–2 Minimum Values Between Terminals Voltage Carge / Time C 0.33 μF C 0.33 μF
50 VDC for VR ≤100 VDC
≥3,750 MΩ ( ≥50,000 MΩ ) * ≥ 1,250 MΩ • µF
100 VDC for VR >100 VDC
≥30,000 MΩ ( ≥50,000 MΩ )*
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com F 3102_R66 • 5/12/2017 General Purpose Metallized Polyester Film Capacitors R66, Radial, 7.5 mm Lead Spacing, 50 – 630 VDC (Automotive Grade) Maximum Voltage (Vrms) vs. Frequency (Sinusoidal Waveform/Th ≤ 40°C) 100 1000 0.1 1 10 100 Vrms [V] f [kHz]
63 Vdc / 40 Vac
0.33 µF p=7.5 0.68 µF p=7.5 1.5 µF p=7.5 3.3 µF p=7.5 100 1000 0.1 1 10 100 Vrms [V] f [kHz]
100 Vdc / 63 Vac
0.1 µF p=7.5 0.22 µF p=7.5 0.47 µF p=7.5 1 µF p=7.5 100 1000 0.1 1 10 100 Vrms [V] f [kHz]
250 Vdc / 160 Vac
0.033 µF p=7.5 0.068 µF p=7.5 0.15 µF p=7.5 0.33 µF p=7.5 100 1000 0.1 1 10 100 Vrms [V] f [kHz]
400 Vdc / 200 Vac
0.01 µF p=7.5 0.022 µF p=7.5 0.047 µF p=7.5 0.15 µF p=7.5 100 1000 0.1 1 10 100 Vrms [V] f [kHz]
630 Vdc / 220 Vac
0.001 µF p=7.5 0.01 µF p=7.5 0.022 µF p=7.5 0.047 µF p=7.5
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com F 3102_R66 • 5/12/2017 General Purpose Metallized Polyester Film Capacitors R66, Radial, 7.5 mm Lead Spacing, 50 – 630 VDC (Automotive Grade) Maximum Current (Irms) vs. Frequency (Sinusoidal Waveform/Th ≤ 40°C) 0.01 0.1 0.1 1 10 100 Irms [A] f [kHz] 0.33 µF p=7.5 0.68 µF p=7.5 1.5 µF p=7.5 3.3 µF p=7.5 0.01 0.1 0.1 1 10 100 Irms [A] f [kHz]
100 Vdc / 63Vac
0.1 µF p=7.5 0.22 µF p=7.5 0.47 µF p=7.5 1 µF p=7.5 0.01 0.1 0.1 1 10 100 Irms [A] f [kHz] 0.001 µF p=7.5 0.01 µF p=7.5 0.022 µF p=7.5 0.047 µF p=7.5 0.01 0.1 0.1 1 10 100 Irms [A] f [kHz] 0.01 µF p=7.5 0.022 µF p=7.5 0.047 µF p=7.5 0.15 µF p=7.5 0.01 0.1 0.1 1 10 100 Irms [A] f [kHz]
250 Vdc / 160Vac
0.033 µF p=7.5 0.068 µF p=7.5 0.15 µF p=7.5 0.33 µF p=7.5
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com F 3102_R66 • 5/12/2017 General Purpose Metallized Polyester Film Capacitors R66, Radial, 7.5 mm Lead Spacing, 50 – 630 VDC (Automotive Grade) Environmental Test Data Damp Heat, Steady State Test Test Conditions: Performances Temperature: Relative humidity (RH): Test duration: +40°C ±2°C 93% ±2% 56 days Δ C/C 5%, Δ tanδ ≤ 0.005 at 1 kHz IR after test 50% of initial limit Endurance Test Test Conditions Performances Temperature: Voltage applied: Test duration: +105°C ±2°C 1.25 x VC 2,000 hours | Δ C/C | ≤ 5%, Δ tanδ ≤ 0.005 at 10 kHz for C ≤ 1µF Δ tanδ 0.003 at kHz for C 1µF IR after test ≥ 50% of initial limit Resistance to Soldering Heat Test Test Conditions Performances Solder bath temperature: Dipping time (with heat screen): 260°C ±5°C 10 seconds ±1 second | Δ C/C | ≤ 2%, Δ tanδ ≤ 0.005 at 10 kHz for C ≤ 1µF Δ tanδ 0.003 at kHz for C 1µF IR after test ≥ initial limit Environmental Compliance All KEMET MKT capacitors are RoHS Compliant.
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com F 3102_R66 • 5/12/2017 General Purpose Metallized Polyester Film Capacitors R66, Radial, 7.5 mm Lead Spacing, 50 – 630 VDC (Automotive Grade) VDC VAC Capacitance Value (µF) Dimensions in mm Lead Spacing dV/dt (V/ µs) Maximum K0 (V2/µs) New KEMET Part Number Legacy Part NumberB H L VDC VAC Capacitance Value (µF) B (mm) H (mm) L (mm) Lead Spacing dV/dt (V/µs) Max K0 (V2/µs) New KEMET Part Number Legacy Part Number Table 1 – Ratings & Part Number Reference (1) Insert lead and packaging code. See Ordering Options Table for available options. Bold denotes wound capacitor technology
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com F 3102_R66 • 5/12/2017 General Purpose Metallized Polyester Film Capacitors R66, Radial, 7.5 mm Lead Spacing, 50 – 630 VDC (Automotive Grade) Manual Soldering Recommendations Following is the recommendation for manual soldering with a soldering iron. The soldering iron tip temperature should be set at 350°C (+10°C maximum) with the soldering dur ation not to exceed more than 3 seconds. Recommended Soldering Temperature 100 150 200 250 300 350 400 0 1 2 3 4 5 6 7 Soldering time (seconds) Soldering iron bit temperature (°C) Soldering Process The implementation of the RoHS directive has resulted in the selection of SnAgCu (SAC) alloys or SnCu alloys as primary solder. This has increased the liquidus temperature from that of 183ºC for SnPb eutectic alloy to 217 – 221ºC for the new alloys. As a result, the heat stress to the components, even in wave soldering, has increased considerably due to higher pre-heat and wave temperatures. Polypropylene capacitors are especially sensitive to heat (the melting point of polypropylene is 160 – 170ºC). Wave soldering can be destructive, especially for mechanically small polypropylene capacitors (with lead spacing of 5 mm to 15 mm), and great care has to be taken during soldering. T he recommended solder profiles from KEMET should be used. Please consult KEME T with any questions. In general, the wave soldering curve from IEC Publication 61760-1 Edition 2 serves as a solid guideline for successful soldering. Please see Figure 1. Reflow soldering is not recommended for through-hole film capacitors. Exposing capacitors to a soldering profile in excess of the abo ve the recommended limits may result to degradation or permanent damage to the capacitors. Do not place the polypropylene capacitor through an adhesive curing oven to cure resin for surface mount components. Insert through-hole parts after the curing of surface mount parts. Consult KEMET to discuss the actual temperature profile in the oven, if thr ough-hole components must pass through the adhesive curing process. A maximum two soldering cycles is recommended. Please allow time for the capacitor surface temperature to return to a normal temperature before the second soldering cycle. Wave Soldering Recommendations 100 150 200 250 300 0 40 80 120 160 200 240 Temperature (°C) Time (s) ca 2 °C/s ca 3.5 °C/s typical ca 5 °C/s Cooling 2+3s max 115 °C max Tpreh eat ∆T <150 °C 100 °C Preheating Typical First wave Second wave 260 °C
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com F 3102_R66 • 5/12/2017 General Purpose Metallized Polyester Film Capacitors R66, Radial, 7.5 mm Lead Spacing, 50 – 630 VDC (Automotive Grade) Soldering Process cont'd Wave Soldering Recommendations cont'd 1. The table indicates the maximum set-up temperature of the soldering process F igure 1 Dielectric Film Material Maximum Preheat Temperature Maximum Peak Soldering Temperature Capacitor Pitch mm Capacitor Pitch = 15 mm Capacitor Pitch > 15 mm Capacitor Pitch mm Capacitor Pitch > 15 mm Polyester 130°C 130°C 130°C 270°C 270°C Polypropylene 100°C 110°C 130°C 260°C 270°C Paper 130°C 130°C 140°C 270°C 270°C Polyphenylene Sulphide 150°C 150°C 160°C 270°C 270°C 2. The maximum temperature measured inside the capacitor: S et the temperature so that inside the element the maximum temperature is below the limit: Dielectric Film Material Maximum temperature measured inside the element Polyester 160°C Polypropylene 110°C Paper 160°C Polyphenylene Sulphide 160°C Temperature monitored inside the capacitor. Selective Soldering Recommendations Selective dip soldering is a variation of reflow soldering. In this method, the printed circuit board with through-hole components to be soldered is preheated and transported over the solder bath as in normal flow soldering without touching the solder . When the board is over the bath, it is stopped and pre-designed solder pots are lifted from the bath with molten solder only at the places of the selected components, and pressed against the lower surface of the board to solder the components. The temperature profile for selective soldering is similar to the double wave flow soldering outlined in this document, howe ver, instead of two baths, there is only one bath with a time from 3 to 10 seconds. In selective soldering, the risk of overheating is greater than in double wave flow soldering, and great care must be taken so that the parts are not overheated.
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com F 3102_R66 • 5/12/2017 General Purpose Metallized Polyester Film Capacitors R66, Radial, 7.5 mm Lead Spacing, 50 – 630 VDC (Automotive Grade) Marking
- K EMET's logo Capacitance
- C apacitance tolerance R ated DC voltage Packaging Quantities Lead Spacing Thickness (mm) Height (mm) Length (mm) Bulk Short Leads Bulk Long Leads Standard Reel 355 mm Ammo Taped 7.5 3.0 8.0 10.0 1,500 1,750 2,100 2,800 4.0 9.0 10.0 2,000 1,500 1,500 2,100 5.0 10.5 10.0 1,500 1,000 1,200 1,600 6.0 12.0 10.5 1,000 800 1,000 1,350
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com F 3102_R66 • 5/12/2017 General Purpose Metallized Polyester Film Capacitors R66, Radial, 7.5 mm Lead Spacing, 50 – 630 VDC (Automotive Grade) Ammo Specifications Dimensions in mm H W T 360 * 340 59 * Lower dimension available upon request (maximum 295 mm) H T W Reel Specifications Dimensions in mm D H W 355 30 55 maximum D W H
© KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com F 3102_R66 • 5/12/2017 General Purpose Metallized Polyester Film Capacitors R66, Radial, 7.5 mm Lead Spacing, 50 – 630 VDC (Automotive Grade) KEMET Electronics Corporation Sales Offi ces For a complete list of our global sales offi ces, please visit www.kemet.com/sales. Disclaimer All product specifi cations, statements, information and data (collectively, the “Information”) in this datasheet are subject to change. The customer is responsible for checking and verifying the extent to which the Information contained in this publication is applicable to an order at the time the order is placed. All Information given herein is believed to be accurate and reliable, but it is presented without guarantee, warranty, or responsibility of any kind, expressed or implied. Statements of suitability for certain applications are based on KEMET Electronics Corporation’s (“KEMET”) knowledge of typical operating conditions for such applications, but are not intended to constitute – and KEMET specifi cally disclaims – any warranty concerning suitability for a specifi c customer application or use. The Information is intended for use only by customers who have the requisite experience and capability to determine the correct products for their application. Any technical advice inferred from this Information or otherwise provided by KEMET with reference to the use of KEMET’s products is given gratis, and KEMET assumes no obligation or liability for the advice given or results obtained. Although KEMET designs and manufactures its products to the most stringent quality and safety standards, given the current state of the art, isolated component failures may still occur. Accordingly, customer applications which require a high degree of reliability or safety should employ suitable designs or other safeguards (such as installation of protective circuitry or redundancies) in order to ensure that the failure of an electrical component does not result in a risk of personal injury or property damage. Although all product–related warnings, cautions and notes must be observed, the customer should not assume that all safety measures are indicted or that other measures may not be required. KEMET is a registered trademark of KEMET Electronics Corporation.