R559NY004

R559NY004 GIACOMINI | Alldatasheet

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Technical content

Giacomini S.p.A. Via per Alzo 39, 28017 San Maurizio d’Opaglio (NO) Italia  consulenza.prodotti@giacomini.com  +39 0322 923372 - giacomini.com R559N Datasheet/Instruction 0705EN  05/2019 047U53898 Preassembled manifold with mixing valve, for heating and cooiling systems The R559N preassembled manifold is used for the regulation of heating/cooling in mixed systems, or rather in the case of simultaneous installation of heating elements supplied with not mixed water (high temperature in winter for toweldryers or radiators; low temperature in summer for fan-coils or dehumidifiers) and radiant panel circuits to be supplied with mixed water. The unit is preassembled into a cabinet with adjustable depth, with distribution manifolds from 4 to 12 outlets for mixed water circuits while the manifolds for not mixed water circuits must be ordered separately. The circulator is self-modulating, compliant with the ErP 2009/125/EC Directive. The mixed water temperature control is electronic, with K281 actuator controlled by the KLIMAbus thermoregulation, that manage the opening and closing of the mixing valve. Completion codes

• R553AY002: kit for not mixed water; nr. 2 delivery and return outlets of 1” (brackets included)
• R553AY002: kit for not mixed water; nr. 3 delivery and return outlets of 1” (brackets included)
• GE550Y100: delivery and return thermal energy metering kit of 1”, complete with filter, zone valve and plastic spacer for meter installation (bracket R588RY010, energy meter GE552 and actuator K270 not included)
• K281X012: actuator 0÷10 V to control the mixing valve (to combine with KLIMAbus thermoregulation)
• KPM30/KPM31: KLIMAbus regulation unit
• K463PY001: KLIMAbus delivery temperature probe
• Altri componenti KLIMAbus: expansion unit KPM35, display KD201, connectors kit K497, thermostats K495L or K492B, blind probe K495B, external temperature probe K465P
• R559W: insulation for R559N Spare parts
• R557Y061: frame + door for cabinet R557RY075
• R557Y062: frame + door for cabinet R557RY076
• R557Y063: frame + door for cabinet R557RY077
• R588RY010: single bracket
• P76WIY016: circulator 25/7; center distance 130 mm  Versions and product codes PRODUCT CODE CONNECTIONS MANIFOLD x OUTLETS Nr OF OUTLETS FOR MIXED WATER CABINET L x H x D [mm] R559NY004 1”M x base 18 4 850 x 605 x 115÷150 (R557RY075) R559NY005 5 1000 x 605 x 115÷150 (R557RY076)R559NY006 6 R559NY007 7 R559NY008 8 1200 x 605 x 115÷150 (R557RY077) R559NY009 9 R559NY010 10 R559NY011 11 R559NY012 12  NOTE. The minimum depth of the metal cabinet is 110 mm, however the pre-assembled manifold requires at least 115 mm of depth. In case of installation with insulation, the minimum depth is 125 mm.

Giacomini S.p.A. Via per Alzo 39, 28017 San Maurizio d’Opaglio (NO) Italia  consulenza.prodotti@giacomini.com  +39 0322 923372 - giacomini.com  Technical data

• Temperature range: 5÷110 °C
• Max. working pressure: 10 bar
• Centre distance between the outlets: 50 mm
• Self-modulating circulator 25/7, center distance 130 mm Materials
• Manifold and main components: ottone
• Return manifold handwheels: plastic
• Metallic cabinet: galvanized sheet metal
• Seals: EPDM

1 Metallic cabinet

2 Fluid inlet from boiler room

3 Fluid return to boiler room

4 Three-way mixing valve with M30 x 1,5 mm actuator connection

5 Primary lockshield

6 Secondary lockshield

7 Housing for delivery temperature probe

8 Shut-off valve for circulator

9 Manual air vent valve

10 Circulator

11 Drain cock

12 Thermometers

13 Delivery manifold for mixed water

14 Return manifold for mixed water

15 Rails for manifold

16 Rails for not mixed water completion kit or metering kit

 Components All components are preassembled:

• a delivery manifold R553M equipped with flow meter (0.5-5 l/min); the delivery manifold is composed by a drawn brass bar with an internal balancing lockshield with mechanical memory for each connection. This allows the detection and the maintenance of the calibration position into the single circuits, even in case of total shut-off. The mechanical memory is made of an appropriate ring that, regulated by R558 key, allows limiting the maximum opening of the lockshield to the value chosen at the balancing stage.
• a return manifold R553V; the return manifold is equipped with micrometric shut-off valves with thermostatic option, that allow the manual opening and closing of the circuits. The automatic temperature control of the single rooms is possible, by installing normally closed thermo-electric actuators (R473/R473M series) or normally open ones (R478/R478M). The installation of the actuators occurs by releasing the micrometric handwheel on the manifolds, and freeing the valve connection. 4 8 9 151112 7 911128

Giacomini S.p.A. Via per Alzo 39, 28017 San Maurizio d’Opaglio (NO) Italia  consulenza.prodotti@giacomini.com  +39 0322 923372 - giacomini.com The fluid coming from the boiler room enters to the manifold (Components - Ref. 2) and is partly diverted to the not mixed water circuits of the system (if kit R553A is present). The regulation of the supply mixed water temperature is made by the three-way mixing valve (Components - Ref.4) on which the K281 actuator is installed through the M30 x 1,5 mm threaded connection, and managed by the components of KLIMAbus thermoregulation. The delivery of the mixed water to the radiant system comes through the lower manifold (Components - Ref.13) while the return comes through the upper manifold (Components - Ref.14). The fluid returning from the radiant system goes towards the lockshield (Components - Ref.6) and then, depending on the position of the mixing valve, in part goes to the mixing valve itself through the lockshield (Components - Ref. 5) and in part to the boiler room return circuit (Components - Ref. 13). The installation of the GE550 kit in combination with the K270 actuator for the two-way zone valve and the GE552 thermal energy meter, allows to meter the thermal energy used for heating.  Operation INLET FROM BOILER ROOM RETURN TO BOILER ROOM SYSTEM RETURN WITH MIXED WATER SYSTEM DELIVERY WITH MIXED WATER SYSTEM DELIVERY WITH NOT MIXED WATER SYSTEM RETURN WITH NOT MIXED WATER KLIMAbus thermoregulation The KPM30/KPM31 regulation unit for controlling the mixing valve actuator must be installed in a control cabinet near the R559N manifold. At the manifold must be brought:

• the 230 V power supply of the circulator and of the thermo-electric actuators (to be ordered separately) which are to be installed only when filling and balancing operations are completed.
• the delivery temperature probe K463PY001, to be inserted in the specific housing (Components - Ref. 7).
• K281X012 actuator power supply (24 V; 0÷10 V).

Giacomini S.p.A. Via per Alzo 39, 28017 San Maurizio d’Opaglio (NO) Italia  consulenza.prodotti@giacomini.com  +39 0322 923372 - giacomini.com Example of installation Installation with not mixed water circuit kit R553A Installation with metering kit GE550 K270 GE552  Installation It is suggested to install the R559N unit in a place that permits an easy inspection. Before proceeding with the installation of the cabinet, the frontal cover and the respective support frame shall be removed; they will have to be reinstalled at the end of the wall finishing operations (tiling or painting). The connections arranged for the joint of the radiant floor circuits, are characterised by Giacomini base 18 connections. For the connection of the radiator supply pipes and radiant panel circuits, suitable adapters are used depending on the material of the pipe. The R559N unit can be installed together with the various options depending on the system requirements:  WARNING. Installation must be carried out by authorized and qualified personnel.

Giacomini S.p.A. Via per Alzo 39, 28017 San Maurizio d’Opaglio (NO) Italia  consulenza.prodotti@giacomini.com  +39 0322 923372 - giacomini.com Primary lockshield regulation TWO TURNS OPENING (recommended calibration) Secondary lockshield regulation FULLY OPEN (recommended calibration) Manifolds regulation In order to made the regulation proceed with the complete opening of the lockshields mechanical memory by using the screw driver part of the R558 key; by using then the hexagonal part of the same key, proceed with the opening of the lockshield up to the achievement of the desired flow rate. Then close the mechanical memory, by using the screw driver part of the R558 key. Filling and pressurising the radiant floor system As for all manifolds for radiant panel systems, before casting the screed to cover the pipes you must fill and pressurise the system (as envisaged by Standard UNI-EN1264-4). To fill the system correctly, proceed as follows:

• Close the shut-off ball valves (Components - Ref.8) positioned upstream and downstream the circulator.
• Close the secondary lockshield (Components - Ref.6) with an appropriate 8 mm Allen key, so as to isolate the secondary circuit from the primary.
• Close all the lockshields on the delivery manifold using the R558 key (5 mm hexagon).
• Completely unscrew the mechanical memory of the lockshields using the screwdriver part of the R558 key.
• Close all the valves on the return manifold using the appropriate manual handwheels.
• Connect a normal rubber pipe to the drain cock (Components - Ref.11) on the intermediate fitting of the return manifold.
• Connect a normal rubber pipe to the drain cock (Components - Ref.11) on the intermediate fitting of the delivery manifold, for filling purpose.
• Fill the first circuit by opening the relative lockshield (on the delivery manifold) and valve (on the return manifold).
• When you are sure no more air/water mix is emerging from the drain pipe, close the circuit uning the respective valve and lockshield and then open the next circuit. This operation must be carried out methodically until the circuits are fully drained.
• Now open the shut-off valves (Components - Ref.8) of the circulator and the lockshield (Components - Ref.6), to fill the manifolds and allow all the air to be vented from them via the air vent valves (Components - Ref.9).
• Then is possible to re-open all the delivery and return valves and pressurise the system at the values envisaged by Standard UNI EN 1264-4, using for example a manual pump.
• The low temperature circuits must only be balanced at system start up, respecting the indications given in the project documentation.  Regulation

Giacomini S.p.A. Via per Alzo 39, 28017 San Maurizio d’Opaglio (NO) Italia  consulenza.prodotti@giacomini.com  +39 0322 923372 - giacomini.com  Circulator features Variable differential pressure Δp-v (I, II, III) Recommended for two-pipe heating systems with radiators to reduce the flow noise at thermostatic valves. The pump reduces the delivery head to half in the case of decreasing volume flow in the pipe network. Electrical energy saving by adjusting the delivery head to the volume flow requirement and lower flow rates. There are three pre-defined pump curves (I, II, III) to choose from. ∆p-v (variabile) Q [m3/h] Q [m3/h] P1 [W] H [m] H [kPa] III II I ∆p-v max. max. III II I ∆p-c (costante) Q [m3/h] Q [m3/h] P1 [W] H [m] H [kPa] III II I ∆p-c max. max. III II I Velocità costante (I, II, III) Q [m3/h] Q [m3/h] P1 [W] H [m] H [kPa] III II I III II I Constant differential pressure Δp-c (I, II, III) [RECOMMENDED] ∆p-v (variabile) Q [m3/h] Q [m3/h] P1 [W] H [m] H [kPa] III II I ∆p-v max. max. III II I ∆p-c (costante) Q [m3/h] Q [m3/h] P1 [W] H [m] H [kPa] III II I ∆p-c max. max. III II I Velocità costante (I, II, III) Q [m3/h] Q [m3/h] P1 [W] H [m] H [kPa] III II I III II I Setting the control mode The LED selection of control modes and corresponding pump curves takes place in clockwise succession.

• Press the operating button briefly (approx. 1 second).  LEDs display the set control mode and pump curve. Air venting
• Fill and vent the system correctly. If the pump does not vent automatically:
• Activate the pump venting function via the operating button: press and hold for 3 seconds, then release.  The pump venting function is initiated and lasts 10 minutes.  The top and bottom LED rows flash in turn at 1 second intervals.
• To cancel, press and hold the operating button for 3 seconds. After venting, the LED display shows the previously set values of the pump.

Giacomini S.p.A. Via per Alzo 39, 28017 San Maurizio d’Opaglio (NO) Italia  consulenza.prodotti@giacomini.com  +39 0322 923372 - giacomini.com Constant speed (I, II, III) [FACTORY SETTING] Recommended for systems with fixed system resistance requiring a constant volume flow. The pump runs in three prescribed fixed speed stages (I, II, III). ∆p-v (variabile) Q [m3/h] Q [m3/h] P1 [W] H [m] H [kPa] III II I ∆p-v max. max. III II I ∆p-c (costante) Q [m3/h] Q [m3/h] P1 [W] H [m] H [kPa] III II I ∆p-c max. max. III II I Velocità costante (I, II, III) Q [m3/h] Q [m3/h] P1 [W] H [m] H [kPa] III II I III II I Fault signals

• The fault signal LED indicates a fault.
• The pump switches off (depending on the fault) and attempts a cyclical restart. LED Faults Causes Remedy Lights up red Blocking Rotor blocked Activate manual restart or acontact customer service Contacting/winding Winding defective Flashing red Under/overvoltage Power supply too low/high on mains side Check mains voltage and operating conditions, and request customer service Excessive module temperature Module interior too warm Short-circuit Motor current too high Flashes red/ green Generator operation Water is flowing through the pump hydraulics, but there is no mains voltage at the pump Check the mains voltage, water quantity/pressure and the ambient conditions Dry run Air in the pump Overload Sluggish motor, pump is operated outside of its specifications (e.g. high module temperature). The speed is lower than during normal operation

Giacomini S.p.A. Via per Alzo 39, 28017 San Maurizio d’Opaglio (NO) Italia  consulenza.prodotti@giacomini.com  +39 0322 923372 - giacomini.com R559N Preassembled manifold for heating/cooling systems, made of brass, with trhee-way mixing valve. Connections 1”. Outlets connections: manifold with frontal lockshield with mechanical memory and flow meters scale 0,5÷5 l/min; return manifold with shut-off valves with manual handwheel, suitable for thermo-electric actuators installation; EPDM gaskets; drain cocks; thermometers; manual air vent valves; self-modulating circulator complying with Directive ErP 2009/125/EC; flush-mounting metallic cabinet with adjustable depth (850÷1200)x605x115÷150 mm (LxHxD) with painted frame and door. Mixing obtained by means of a three-way mixing to be completed with K281 actuator and KLIMAbus thermoregulation. To be completed with R553A not mixed water kit (for two or three zones) or with GE550 metering kit with GE552 thermal energy meter and K270 actuator for zone valve.  Product specifications PRODUCT CODE Nr. OF OUTLETS G x B C [mm] D [mm] I [mm] L [mm] M [mm] N [mm] O [mm] P [mm] Q [mm] R [mm] S [mm] T [mm] U [mm] V [mm] R559NY004 4 mixed water 1”M x base 18 231 285 50 910 850 640 570 115÷150 605 - - - - - R559NY005 5 mixed water 1”M x base 18 231 285 50 1060 1000 640 570 115÷150 605 - - - - - R559NY006 6 mixed water 1”M x base 18 231 285 50 1060 1000 640 570 115÷150 605 - - - - - R559NY007 7 mixed water 1”M x base 18 231 285 50 1060 1000 640 570 115÷150 605 - - - - - R559NY008 8 mixed water 1”M x base 18 231 285 50 1260 1200 640 570 115÷150 605 - - - - - R559NY009 9 mixed water 1”M x base 18 231 285 50 1260 1200 640 570 115÷150 605 - - - - - R559NY010 10 mixed water 1”M x base 18 231 285 50 1260 1200 640 570 115÷150 605 - - - - - R559NY011 11 mixed water 1”M x base 18 231 285 50 1260 1200 640 570 115÷150 605 - - - - - R559NY012 12 mixed water 1”M x base 18 231 285 50 1260 1200 640 570 115÷150 605 - - - - - R553AY002 2 not mixed water 1”F x base 18 - - - - - - - - - 98 197 282 - - R553AY003 3 not mixed water 1”F x base 18 - - - - - - - - - 148 247 282 - -  Dimensions  NOTE. The minimum depth of the metal cabinet is 110 mm, however the pre-assembled manifold requires at least 115 mm of depth. In case of installation with insulation, the minimum depth is 125 mm. I I B B D O Q N C L PM GG R559N + kit R553A R S T R559N + kit GE550 U V  Package Disposal. Carton boxes: paper recycling. Plastic bags and bubble wrap: plastic recycling.  Product Disposal. Do not dispose of product as municipal waste at the end of its life cycle. Dispose of product at a special recycling platform managed by local authorities or at retailers providing this type of service.  Safety Warning. Installation, commissioning and periodical maintenance of the product must be carried out by qualified operators in compliance with national regulations and/or local standards. A qualified installer must take all required measures, including use of Individual Protection Devices, for his and others’ safety. An improper installation may damage people, animals or objects towards which Giacomini S.p.A. may not be held liable.  Additional information. For more information, go to giacomini.com or contact our technical at any time, without notice and for technical or commercial reasons, the items included herewith. The information included in this technical sheet do not exempt the user from strictly complying with the rules and good practice standards in force.