PS51787

PS51787 POWEREX | Alldatasheet

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Intellimod™ Module Dual-In-Line Intelligent Power Factor Correction Module

20 Amperes/600 Volts

103/10 Rev. 0 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com Description: DIPPFC™ is an intelligent power factor correction module that integrates power devices, drivers and protection circuitry in an ultra- compact dual-in-line package. Design time is reduced by the use of application-specific HVIC and a bridge-less topology. Overall efficiency and reliability are increased by use of CSTBT technology and low thermal impedance. Features:  Low-loss CSTBT IGBTs  Single Power Supply  Efficient bridge-less Topology  Integrated HVIC Applications:  HVAC  Compressors  Pumps Ordering Information: PS51787 is a 600V, 20 ARMS DIPPFC™ Module. Outline Drawing and Circuit Diagram HEATSINK SIDE E F F F F F L M T S U V W Y X AG AM AL N P P RQ D B H Z Z AE AF W L C AG V TT AJ AK AHAH ACAB ABAB ABAA AD A D D D D D G K J

20 V IN

21 V IN

22 GND

23 V D

24 V D

29 (V ND) 30 (N 2) 31 N 32 N 33 N 34 N 35 R 36 S 37 S 38 P 1 N 2 (N 2)

3 N 2

4 N 2

5 (N 2)

6 N 2

7 N 2

8 (N 2)

9 N 2

10 N 2

11 (N 2)

12 N 2

13 V ND

14 (V NO)

15 V ND

17 (SG) 18 SG 19 (GND) TERMINAL CODE DETAIL "A" DETAIL "A" 11819202122232425262728 1234567891011121314151617 3837363534333231 NOTE: Do not connect RG and SG terminal to any wire on the PCB. Dimensions Inches Millimeters A 2.07 52.5 B 1 .22 31 .0 E 0.77 19.58 H 0.61 15.5 J 0.09 Dia. x 2.2 Dia. x 0.1 Depth 2.6 Depth K 0.13 Dia. 3.3 Dia. L 0.08 2.0 M 0.22 5.6 P 0.69 17 .7 Q 0.216 5.5 R 0.14 3.5 S 0.503 12.78 T 0.09 2.2 Dimensions Inches Millimeters U 0.53 13.5 V 0.06 1 .5 W 0.04 1 .0 X 0.12 3.1±0.1 Y 0.06 1 .55 AD 0.13 3.25 AE 0.5 12.7 AF 0.28 7 .1 AG 0.02 0.5 AH 0.067 1 .7 AJ 0.11 2.8 AK 0.51 13.0 AL 0° ~ 5° AM 0.078 1 .96

Intellimod™ Module Dual-In-Line Intelligent Power Factor Correction Module 2 03/10 Rev. 0 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com Absolute Maximum Ratings, Tj = 25°C unless otherwise specified Characteristics Symbol PS51787 Units Input Supply Voltage (Between S-R Terminals) Vi 264 Vrms Input Supply Voltage, Surge (Between S-R Terminals) Vi(surge) 500 Volts Output Voltage (Between P-N Terminals) VO 450 Volts Output Voltage, Surge (Between P-N Terminals) VO(surge) 500 Volts Collector-Emitter Voltage VCES 600 Volts Repetative Peak Reverse Voltage VRRM 600 Volts Input Current, 100% Load (TC ≤ 100°C, Vi = 220Vrms, VO = 390V, fPWM = 20kHz) Ii 20 Arms Input Current, 125% Load (TC ≤ 100°C, Vi = 220Vrms, VO = 390V, Ii(125%) 25 Arms fPWM = 20kHz, Non-repetative, within 1 Minute) I2t for Fusing (Value for 1 Cycle of Surge Current, tw = 8.3ms, Non-repetitive) I2t 120 A2s Junction Temperature* Tj -20 to 150 °C Module Case Operation Temperature** TC -20 to 100 °C Storage Temperature Tstg -40 to 125 °C Mounting Torque, M3 Mounting Screws — 8.7 in-lb Module Weight (Typical) — 21 Grams Isolation Voltage, AC 1 minute, 60Hz Sinusoidal, Connection Pins to Heatsink Plate VISO 2500 Vrms Control Sector Control Supply Voltage (Applied between VD-GND) VD 20 Volts Input Voltage (Applied between VIN-GND) VIN 0 ~ VD+0.5 Volts *The maximum junction temperature rating of the power chips integrated within the DIPPFC is 150°C (@TC ≤ 100°C). However, to ensure safe operation of the DIPPFC, the average junction temperature should be limited to Tj(avg) ≤ 125°C (@TC ≤ 100°C). **TC Measurement Point 4.6 mm 25.4mm IGBT CONTROL TERMINALS POWER TERMINALS TC POINT

Intellimod™ Module Dual-In-Line Intelligent Power Factor Correction Module 303/10 Rev. 0 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units Collector-Emitter Saturation Voltage V CE(sat) V D = 15V, VIN = 5V, IC = 30A — 1 .9 2.5 Volts H-Diode Forward Voltage* VF(H) I F = 30A, Applied Between R-P , S-P — 1 .9 2.5 Volts L-Diode Forward Voltage* VF(L) I F = 30A, Applied Between N2-R, N2-S — 1 .0 1 .3 Volts Switching Times ton — 0.25 0.35 µs t C(on) V CC = 300V, VD = 15V, — 0.14 0.23 µs t off I C = 30A, Tj = 125°C, — 0.40 0.65 µs t C(off) Inductive Load, VIN = 0 ⇔ 5V — 0.18 0.35 µs t rr — 0.11 — µs Collector-Emitter Cutoff Current ICES V CE = 600V, Tj = 25°C — — 1 .0 mA V CE = 600V, Tj = 125°C — — 10 mA Reverse Current IR V R = 600V, Tj = 25°C — — 1 .0 mA V R = 600V, Tj = 125°C — — 10 mA Diode Recovery Current Irr V CC = 300V, VD = 15V, IC = 30A — 11 — Amperes Control Sector Circuit Current ID Applied Between VD-GND, — 0.8 3.0 mA V D = 15V, VIN = 5V Applied Between VD-GND, — 0.7 3.0 mA V D = 15V, VIN = 0V Input Current IIN V D = 15V, VIN = 5V — 0.3 0.45 mA ON Threshold Voltage Vth(on) Applied Between VIN-GND — 2.1 2.6 Volts OFF Threshold Voltage Vth(off) Applied Between VIN-GND 0.8 1 .3 — Volts Supply Circuit Undervoltage UVDt Trip Level, Tj ≤ 125°C 10.3 — 12.5 Volts Protection UVDr Reset Level, Tj ≤ 125°C 10.8 — 13.0 Volts Thermal Characteristics, Tj = 25°C unless otherwise specified Characteristic Symbol Condition Min. Typ. Max. Units Thermal Resistance Junction to Case R th(j-C)Q IGBT Part (Per 1 Chip) — — 0.96 °C/Watt Thermal Resistance Junction to Case Rth(j-C)D FWDi Part (Per 1 Chip) — — 1 .35 °C/Watt Recommended Conditions for Use Characteristic Symbol Condition Min. Typ. Max. Units Input Supply Voltage Vi Applied between S-R 90 — 264 V rms Control Supply Voltage VD Applied between VD-GND 13.5 15.0 16.5 Volts Control Supply Variation ∆VD -1 — 1 V/µs PWM Input Frequency fPWM T C ≤ 100°C, Tj ≤ 125°C — 20 — kHz *H-Diode and L-Diode corresponds to Diode1, Diode 2 and Diode 3, Diode 4 in the Application circuit.

Intellimod™ Module Dual-In-Line Intelligent Power Factor Correction Module 4 03/10 Rev. 0 Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com Application Circuit VCC CONTROL IC ROUT RG VD VIN VNO GND SG MCU SOUT VNOVIN A B N C2 C1 S R P GND IGBT1 FWDi4 FWDi3 FWDi2 FWDi1 IGBT2 15V LINE NOTE: 1 . Due to high speed and large surge voltage switching, the area P-C1-N should be a small as possible. (C1: good temperature, frequency characteristic electrolytic type). Also add a bypass condenser (C2) with good frequency response such as polypropylene as close as possible to the P and N terminals. 2. To prevent erroneous protection, the wiring of A, B should be as short as possible. 3. It is recommended to insert a high-speed clamp diode between V NO-GND terminals to prevent surge destruction. 4. C3 and C4 capacitors should be mounted as close to the terminals of the DIPPFC as possible. C3, good temperature, frequency characteristic electrolytic type and C4, good temperature, frequency and DC bias characteristic ceramic type are recommended. 5. It is recommended to insert a Zener diode (24V/1W) between each pair of control supply terminals to prevent surge destruction. 6. Please connect adjacent terminals with the same name together on the PCB. (N, N2, V NO, VIN, VD, S) 7 . Do not connect RG and SG terminals to any wire on the PCB.