PM150RSD120

PM150RSD120 POWEREX | Alldatasheet

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Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272Intellimod™ Module Three Phase + Brake IGBT Inverter Output

150 Amperes/1200 Volts

Description: Pow erex Intellimod™ Intelligent Pow er Modules are isolated base modules designed for power switching applications operating at frequencies to 20kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free-wheel diode power devices. Features: □ Complete Output Power Circuit □ Gate Drive Circuit □ Protection Logic – Short Circuit –O ver Current –O ver Temperature – Under Voltage □ Low Loss Using 4th Generation IGBT Chip Applications: □ Inverters □ UPS □ Motion/Servo Control □ Pow er Supplies Ordering Information: Example: Select the complete part number from the table below -i.e. PM150RSD120 is a 1200V,

150 Ampere Intellimod™ Intelligent

Pow er Module. Type Current Rating V CES Amperes Volts (x 10) PM 150 120 Outline Drawing and Circuit Diagram Dimensions Inches Millimeters D 4.27 108.5 F 3.29 83.5 G 2.01 51.0 H 1.602 40.68 J 1.54 39.0 K 1.37 34.7 L 1.33 33.7 M 1.02 26.0 P 0.85 21.5 Q 0.79 20.0 R 0.780 19.82 Dimensions Inches Millimeters S 0.69 17.5 T 0.65 16.5 U 0.52 13.2 V 0.43 11.0 W 0.39 10.0 X 0.16 4.0 Y 0.285 7.25 Z 0.24 6.0 AA 0.22 Dia. Dia. 5.5 AB Metric M5 M5 AC 0.128 3.22 AD 0.10 2.6 AE 0.08 2.0 AF 0.07 1.8 AG 0.06 1.6 AH 0.02 0.5 V V V V V V V 10. 11. 12. 13. 14. 15. 16. U U VV W W WPC UPI VPI WPI NC NI P N P P N N UPC FO V VPC 17. 18. 19. Br OWF OVF OUF AC R B A YY CE V F W M M S Z D Z J Q Q T H AC W W W AH AH G N V B P WU Z Y Z Y AB - THD (6 TYP.) AA - DIA. (4 TYP.) 3 AE (15 TYP.) 45 6 7 8 9 1 1 12 14 16 18 13 15 17 19 P AF AG X AD N L K U 2.54 MM DIA. (2 TYP.) 0.5 MM SQ. PIN (19 TYP.) VV CC S I GND GND OUT UPI V U FO UP UPC F O IN V CC S I GND GND OUT F O IN V CC S I GND GND OUT F O IN V V FO V V FO VPI V VP VPC WPI W WP WPC V CC S I GND GND OUT F O IN V CC S I GND GND OUT F O IN U N V CC S I GND GND OUT F O IN V V W NV NI N NC TEMP FO PUVWNB V CC S I GND GND OUT F O IN RB

Intellimod™ Module Three Phase + Brake IGBT Inverter Output Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 Absolute Maximum Ratings, Tj = 25°C unless otherwise specified Characteristics Symbol PM150RSD120 Units Pow er Device Junction Temperature T j -20 to 150 °C Storage Temperature T stg -40 to 125 °C Case Operating Temperature* TC -20 to 100 °C Mounting Torque, M5 Mounting Screws — 31 in-lb Mounting Torque, M5 Main Terminal Screws — 31 in-lb Module Weight (Typical) — 920 Grams Supply Voltage Protected by OC and SC V CC(prot.) 800 Volts (VD = 13.5 - 16.5V, Inverter Part) Tj = 125°C Start Isolation Voltage, AC 1 minute, 60Hz Sinusoidal V ISO 2500 Volts IGBT Inverter Sector Collector-Emitter Voltage (VD = 15V, VCIN = 15V) V CES 1200 Volts Collector Current, ± (TC = 25°C) I C 150 Amperes Peak Collector Current, ± (TC = 25°C) I CP 300 Amperes Supply Voltage (Applied between P - N) V CC 800 Volts Supply Voltage, Surge (Applied between P - N) V CC(surge) 1000 Volts Collector Dissipation (TC = 25°C) P C 781 Watts IGBT Brake Sector Collector-Emitter Voltage (VD = 15V, VCIN = 15V) V CES 1200 Volts Collector Current, ± (TC = 25°C) I C 50 Amperes Peak Collector Current, ± (TC = 25°C) I CP 100 Amperes FWDi Rated DC Reverse Voltage (TC = 25°C) V R(DC) 1200 Volts FWDi Forward Current (TC = 25°C) I F 50 Amperes Collector Dissipation (TC = 25°C) P C 416 Watts Control Sector Supply Voltage Applied between (VUP1 -VUPC , VVP1 -VVPC , VWP1 -VWPC , VN1 -VNC )V D 20 Volts Input Voltage Applied between (UP-VUPC , VP-VVPC , WP-VWPC , UN , VN , WN , Br-VNC )V CIN 20 Volts Fault Output Supply Voltage Applied between V FO 20 Volts (UFO -VUPC , VFO -VVPC , WFO -VWPC , FO -VNC ) Fault Output Current (UFO , VFO , WFO , FO )I FO 20 mA *TC Measure Point 63MM TC N V B P WU 34 5678 9 1 1 12 14 16 18 13 15 17 19

Intellimod™ Module Three Phase + Brake IGBT Inverter Output Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units IGBT Inverter Sector Collector Cutoff Current I CES VCE = VCES , Tj = 25°C, VD = 15V — — 1.0 mA VCE = VCES , Tj = 125°C, VD = 15V — — 10 mA Diode Forward Voltage V EC -IC = 150A, VD = 15V, VCIN = 15V — 2.5 3.5 Volts Collector-Emitter Saturation Voltage V CE(sat) VD = 15V, VCIN = 0V, IC = 150A, — 2.4 3.2 Volts Pulsed, Tj = 25°C VD = 15V, VCIN = 0V, IC = 150A, — 2.1 2.8 Volts Pulsed, Tj = 125°C Inductive Load Switching Times t on 0.5 1.0 2.5 µS trr VD = 15V, VCIN = 0 ~ 15V — 0.15 0.3 µS tC(on) VCC = 600V, IC = 150A — 0.4 1.0 µS toff Tj = 125°C, Inductive Load — 2.5 3.5 µS tC(off) — 0.7 1.2 µS IGBT Brake Sector Collector Cutoff Current I CES VCE = VCES , Tj = 25°C, VD = 15V — — 1.0 mA VCE = VCES , Tj = 125°C, VD = 15V — — 10 mA FWDi Forward Voltage V FM IF = 50A — 2.5 3.5 Volts Collector-Emitter Saturation Voltage V CE(sat) VD = 15V, VCIN = 0V, IC = 50A, — 2.65 3.30 Volts Pulsed, Tj = 25°C VD = 15V, VCIN = 0V, IC = 50A, — 2.60 3.25 Volts Pulsed, Tj = 125°C Control Sector Over Current Trip Level Inverter Part OC T j = 25°C 228 410 — Amperes (VD = 15V) T j = 125°C 200 — — Amperes Over Current Trip Level Brake Part OC -20 °C ≤ Tj ≤ 125°C, VD = 15V 75 — — Amperes Short Circuit Trip Level Inverter Part SC -20 °C ≤ Tj ≤ 125°C, VD = 15V — 540 — Amperes Short Circuit Trip Level Brake Part — 144 — Amperes Over Current Delay Time t off(OC) VD = 15V — 10 — µS Over Temperature Protection (VD = 15V) OT Trip Level 111 118 125 °C (Lower Arm) OT R Reset Level — 100 — °C Supply Circuit Under Voltage Protection UV Trip Level 11.5 12.0 12.5 Volts (-20 ≤ Tj ≤ 125°C) UV R Reset Level — 12.5 — Volts Circuit Current I D VD = 15V, VCIN = 15V, VN1 -VNC —6 08 2 m A VD = 15V, VCIN = 15V, VXP1 -VXPC —1 52 0 m A Input ON Threshold Voltage V CIN(on) Applied between UP-VUPC , VP-VVPC , 1.2 1.5 1.8 Volts Input OFF Threshold Voltage V CIN(off) W P-VWPC , UN , VN , WN , Br-VNC 1.7 2.0 2.3 Volts Fault Output Current* I FO(H) VD = 15V, VCIN = 15V — — 0.01 mA IFO(L) VD = 15V, VCIN = 15V — 10 15 mA Minimum Fault Output Pulse Width* t FO VD = 15V 1.0 1.8 — mS *Fault output is given only when the internal OC, SC, OT and UV protections schemes of either upper or lower arm device operate to protect it.

Intellimod™ Module Three Phase + Brake IGBT Inverter Output Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 Thermal Characteristics Characteristic Symbol Condition Min. Typ. Max. Units Junction to Case Thermal Resistance R th(j-c)Q Each IGBT — — 0.16 °C/Watt Inverter Part R th(j-c)F Each FWDi — — 0.24 °C/Watt R th(j-c´)Q Each IGBT* — — 0.10** °C/Watt R th(j-c´)F Each FWDi* — — 0.16** °C/Watt Junction to Case Thermal Resistance R th(j-c)Q Each IGBT — — 0.30 °C/Watt Brake Part R th(j-c)F Each FWDi — — 0.80 °C/Watt R th(j-c´)Q Each IGBT* — — 0.22** °C/Watt R th(j-c´)F Each FWDi* — — 0.36** °C/Watt Contact Thermal Resistance R th(c-f) Case to Fin Per Module, — — 0.018 °C/Watt Thermal Grease Applied *TC measured point is just under the chips. If you use this value, Rth(f-a) should be mesured just under the chips. Recommended Conditions for Use Characteristic Symbol Condition Value Units Supply Voltage V CC Applied across P-N Terminals 0 ~ 800 Volts Control Supply Voltage* V D Applied between VUP1 -VUPC , 15 ± 1.5 Volts VN1 -VNC , VVP1 -VVPC , VWP1 -VWPC Input ON Voltage V CIN(on) Applied between UP-VUPC , VP-VVPC ,0 ~ 0.8 Volts Input OFF Voltage V CIN(off) W P-VWPC , UN, VN , WN, Br-VNC 4.0 ~ VD Volts PWM Input Frequency f PWM Using Application Circuit 0 ~ 20 kHz Minimum Dead Time t DEAD Input Signal ≥ 3.0 µS ***With ripple satisfying the following conditions: dv/dt ≤ ±5v/µs, Variation ≤ 2V peak to peak.

Intellimod™ Module Three Phase + Brake IGBT Inverter Output Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 Inverter Part 1.0 2.0 3.0 SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) COLLECTOR CURRENT, I C , (AMPERES) 0 20040 80 VD = 15V VCIN = 0V Tj = 25oC Tj = 125oC 0.5 SATURATION VOLTAGE , VCE(sat), (VOLTS) 1.5 2.5 120 160 101 102 103 DIODE FORWARD CHARACTERISTICS (TYPICAL) DIODE FORWARD VOLTAGE, V EC , (VOLTS) DIODE CURRENT, -IC , (AMPERES) Tj = 25oC Tj = 125oC VD = 15V 101 102 103 10-1 COLLECTOR CURRENT, I C , (AMPERES) SWITCHING TIMES, ton, toff, (µs) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) ton 100 101 toff VCC = 600V VD = 15V Tj = 25oC Tj = 125oC 101 102 103 10-1 COLLECTOR CURRENT, I C , (AMPERES) SWITCHING TIMES, tc(on), tc(off), (µs) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) tc(on) 100 101 tc(off) tc(off) VCC = 600V VD = 15V Tj = 25oC Tj = 125oC 101 102 103 10-2 COLLECTOR CURRENT, -I C , (AMPERES) REVERSE RECOVERY TIME, t rr, (µS) REVERSE RECOVERY CURRENT VS. COLLECTOR CURRENT (TYPICAL) 10-1 100 VCC = 600V VD = 15V INDUCTIVE LOAD Tj = 25oC Tj = 125oC 101 REVERSE RECOVERY CURRENT, I rr, (AMPERES) 102 103 trr Irr 120 CIRCUIT CURRENT VS. CARRIER FREQUENCY CARRIER FREQUENCY, f C , (kHz) CIRCUIT CURRENT, ID , (mA) 51 0 1 5 2 0 2 5 Tj = 25oC N-SIDE P-SIDE 100 INDUCTIVE LOAD 101 102 103 10-1 SWITCHING LOSS, E SW , (m)J/PULSE) SWITCHING LOSS CHARACTERISTICS (TYPICAL) 100 102 VCC = 600V VD = 15V INDUCTIVE LOAD Tj = 25oC Tj = 125oC 101 Esw(off) Esw(off) Esw(on) TIME, (s) TRANSIENT IMPEDANCE, Z th(j-c), (NORMALIZED VALUE) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT & FWDi - INVERTER PART) 101 10-1 100 101 100 10-1 10-2 10-3 STANDARD VALUE R th(j-c)Q = 0.16oC/W (IGBT) R th(j-c)F = 0.24oC/W (FWDi) SINGLE PULSE 10-210-3 INDUCTIVE LOAD COLLECTOR CURRENT, I C , (AMPERES)

Intellimod™ Module Three Phase + Brake IGBT Inverter Output Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 Brake Part TIME, (s) TRANSIENT IMPEDANCE, Z th(j-c), (NORMALIZED VALUE) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT & FWDi BRAKE PART) 101 10-1 100 101 100 10-1 10-2 10-3 10-210-3 COLLECTOR-EMITTER SATURATION VOLTAGE (TYPICAL) SUPPLY VOLTAGE, V D , (VOLTS) 1201 8 13 14 15 16 17 IC = 50A Tj = 25oC Tj = 125oC 1.0 2.0 3.0 COLLECTOR-EMITTER SATURATION VOLTAGE (TYPICAL) COLLECTOR CURRENT, I C , (AMPERES) 1002 0 4 0 6 0 VD = 15V Tj = 25oC Tj = 125oC 0.5 SATURATION VOLTAGE, V CE(sat), (VOLTS) 1.5 2.5 1.0 2.0 3.0 0.5 SATURATION VOLTAGE, V CE(sat), (VOLTS) 1.5 2.5 5030 01 . 0 OUTPUT CHARACTERISTICS (TYPICAL) COLLECTOR-EMITTER VOLTAGE, V CE , (VOLTS) 3.0 Tj = 25oC VCIN = 0V VD = 17V 13 2.00.5 1.5 2.5 COLLECTOR CURRENT, I C , (AMPERES) STANDARD VALUE R th(j-c)Q = 0.30oC/W (IGBT) R th(j-c)F = 0.80oC/W (FWDi) SINGLE PULSE 100 101 102 DIODE FORWARD CHARACTERISTICS (TYPICAL) DIODE FORWARD VOLTAGE, V EC , (VOLTS) DIODE CURRENT, -IC , (AMPERES) Tj = 25oC Tj = 125oC VD = 15V