PM150RSA060

PM150RSA060 POWEREX | Alldatasheet

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Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272Intellimod™ Module Three Phase + Brake IGBT Inverter Output

150 Amperes/600 Volts

Description: Powerex Intellimod™ Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 20kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free-wheel diode power devices. Features: h Complete Output Power Circuit h Gate Drive Circuit h Protection Logic – Short Circuit – Over Current – Over Temperature – Under Voltage Applications: h Inverters h UPS h Motion/Servo Control h Power Supplies Ordering Information: Example: Select the complete part number from the table below -i.e. PM150RSA060 is a 600V ,

150 Ampere Intellimod™ Intelligent

Power Module. Type Current Rating V CES Amperes Volts (x 10) PM 150 60 Dimensions Inches Millimeters D 3.27 83.0 F 2.44 62.0 G 1.28 32.6 H 1.24 31.6 J 1.02 26.0 K 0.94 24.0 M 0.79 20.0 N 0.76 19.4 P 0.75 19.0 Q 0.708 17.98 R 0.670 17.02 Dimensions Inches Millimeters S 0.67 17.0 T 0.52 13.2 U 0.39 10.0 V 0.276 7.0 W 0.30 7.5 X 0.24 6.0 Y 0.24 Rad. Rad. 6.0 Z 0.22 Dia. Dia. 5.5 AA Metric M5 M5 AB 0.127 3.22 AC 0.10 2.6 AD 0.08 2.0 AE 0.07 1.8 AF 0.06 1.6 AG 0.02 0.5 Outline Drawing and Circuit Diagram T AC V V V V V V V 10. 11. 12. 13. 14. 15. 16. U U VV W W WPC UPI VPI WPI NC NI P N P P N N UPC FO V VPC 17. 18. 19. WF O OVF OUF B S M M AD AG AG K J J E U U UAB Q AB R F A U D X P X W W C 78 9 11 13 151234 56 N VW U BP AA - THD (6 TYP.) Z - DIA. (4 TYP.) AD (15 TYP.) 12 14 16 18 17 19 Y (4 TYP.) N AE G H LAFV 2.54 MM DIA. (2 TYP.) 0.5 MM SQ. PIN (19 TYP.) B R VV CC S I GND GND OUT UPI V U FO UP UPC F O IN V CC S I GND GND OUT F O IN V CC S I GND GND OUT F O IN V V FO V V FO VPI V VP VPC WPI W WP WPC V CC S I GND GND OUT F O IN V CC S I GND GND OUT F O IN U N V CC S I GND GND OUT F O IN V V W NV NI N NC TEMP FO PUVWN V CC S I GND GND OUT F O IN B B R

Intellimod™ Module Three Phase + Brake IGBT Inverter Output Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 Absolute Maximum Ratings, Tj = 25°C unless otherwise specified Characteristics Symbol PM150RSA060 Units Power Device Junction Temperature T j -20 to 150 °C Storage Temperature T stg -40 to 125 °C Case Operating Temperature T C -20 to 100 °C Mounting Torque, M5 Mounting Screws — 17 in-lb Mounting Torque, M5 Main Terminal Screw — 17 in-lb Module Weight (T ypical) — 550 Grams Supply Voltage Protected by OC and SC (VD = 13.5 - 16.5V, Inverter Part, Tj = 125°C) V CC(prot.) 400 Volts Isolation Voltage, AC 1 minute, 60Hz Sinsoidal V RMS 2500 Volts Control Sector Supply Voltage Applied between (VUP1 -VUPC , VVP1 -VVPC , VWP1 -VWPC , VN1 -VNC )V D 20 Volts Input Voltage Applied between (UP, VP, WP, UN , VN , WN , Br)V CIN 20 Volts Fault Output Supply Voltage (UFO -VUPC , VFO -VVPC , WFO -VWPC , FO-VNC )V FO 20 Volts Fault Output Current I FO 20 mA IGBT Inverter Sector Collector-Emitter Voltage (VD = 15V, VCIN = 15V) V CES 600 Volts Collector Current, ± IC 150 Amperes Peak Collector Current, ± ICP 300 Amperes Supply Voltage (Applied between P - N) V CC 450 Volts Supply Voltage, Surge (Applied between P - N) V CC(surge) 500 Volts Collector Dissipation P C 500 Watts Brake Sector Collector-Emitter Voltage (VD = 15V, VCIN = 15V) V CES 600 Volts Collector Current, ± IC 50 Amperes Peak Collector Current, ± ICP 100 Amperes Supply Voltage (Applied between P - N) V CC 450 Volts Supply Voltage, Surge (Applied between P - N) V CC(surge) 500 Volts Collector Dissipation P C 312 Watts Diode Forward Current I F 50 Amperes Diode DC Reverse Voltage V R(DC) 600 Volts

Intellimod™ Module Three Phase + Brake IGBT Inverter Output Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units Control Sector Over Current Trip Level Inverter Part OC -20 °C ≤ T ≤ 125°C 210 300 — Amperes Over Current Trip Level Brake Part 65 88 — Amperes Short Circuit Trip Level Inverter Part SC -20 °C ≤ T ≤ 125°C — 420 — Amperes Short Circuit Trip Level Brake Part — 132 — Amperes Over Current Delay Time t off(OC) VD = 15V — 10 — µS Over Temperature Protection OT Trip Level 111 118 125 °C OT R Reset Level — 100 — °C Supply Circuit Under Voltage Protection UV Trip Level 11.5 12.0 12.5 Volts UV R Reset Level — 12.5 — Volts Supply Voltage V D Applied between VUP1 -VUPC , 13.5 15 16.5 Volts VVP1 -VVPC , VWP1 -VWPC , VN1 -VNC Circuit Current I D VD = 15V, VCIN = 15V, VN1 -VNC —5 27 2 m A VD = 15V, VCIN = 15V, VXP1 -VXPC —1 31 8 m A Input ON Threshold Voltage V CIN(on) Applied between 1.2 1.5 1.8 Volts Input OFF Threshold Voltage V CIN(off) U P, VP, WP, UN , VN , WN , Br 1.7 2.0 2.3 Volts PWM Input Frequency f PWM 3-B Sinusoidal — 15 20 kHz Fault Output Current I FO(H) VD = 15V, VFO = 15V — — 0.01 mA IFO(L) VD = 15V, VFO = 15V — 10 15 mA Minimum Fault Output Pulse Width t FO VD = 15V 1.0 1.8 — mS Brake Sector Collector-Emitter Saturation Voltage V CE(sat) VD = 15V, VCIN = 0V, IC = 150A, — 2.7 3.5 Volts Tj = 25°C VD = 15V, VCIN = 0V, IC = 150A, — 2.5 3.4 Volts Tj = 125°C Diode Forward Voltage V FM -IC = 50A, VD = 15V, VCIN = 15V — 1.7 2.5 Volts Collector Cutoff Current I CES VCE = VCES , Tj = 25°C— — 1 m A VCE = VCES , Tj = 125°C— — 1 0 m A

Intellimod™ Module Three Phase + Brake IGBT Inverter Output Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units IGBT Inverter Sector Collector Cutoff Current I CES VCE = VCES , Tj = 25°C— — 1 m A VCE = VCES , Tj = 125°C— — 1 0 m A Diode Forward Voltage V FM -IC = 150A, VD = 15V, VCIN = 15V — 2.2 3.3 Volts Collector-Emitter Saturation Voltage V CE(sat) VD = 15V, VCIN = 0V, IC = 150A, Tj = 25°C — 1.8 2.7 Volts VD = 15V, VCIN = 0V, IC = 150A, — 1.75 2.63 Volts Tj = 125°C Inductive Load Switching Times t on 0.4 0.8 2.0 µS trr VD = 15V, VCIN = 0 ~ 15V — 0.15 0.3 µS tC(on) VCC = 300V, IC = 150A — 0.4 1.0 µS toff Tj = 125°C — 2.0 2.9 µS tC(off) — 0.6 1.2 µS Thermal Characteristics Characteristic Symbol Condition Min. Typ. Max. Units Junction to Case Thermal Resistance R th(j-c)Q Each Inverter IGBT — — 0.25 °C/Watt R th(j-c)D Each Inverter FWDi — — 0.47 °C/Watt R th(c-f)Q Each Brake IGBT — — 0.4 °C/Watt R th(c-f)D Each Brake FWDi — — 1.0 °C/Watt Contact Thermal Resistance R th(c-f) Case to Fin Per Module, — — 0.027 °C/Watt Thermal Grease Applied Recommended Conditions for Use Characteristic Symbol Condition Value Units Supply Voltage V CC Applied across P-N Terminals 0 ~ 400 Volts VD Applied between VUP1 -VUPC , 15 ± 1.5 Volts VN1 -VNC , VVP1 -VVPC , VWP1 -VWPC Input ON Voltage V CIN(on) Applied between 0 ~ 0.8 Volts Input OFF Voltage V CIN(off) UP, VP, WP, UN , VN , WN , Br 4.0 ~ VD Volts PWM Input Frequency f PWM Using Application Circuit 5 ~ 20 kHz Minimum Dead Time t DEAD Input Signal ≥ 2.5 µS

Intellimod™ Module Three Phase + Brake IGBT Inverter Output Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 1.0 2.0 3.0 SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) COLLECTOR CURRENT, I C , (AMPERES) SATURATION VOLTAGE V CE(sat), (VOLTS) 0 50 200 100 150 2.5 1.5 0.5 VD = 15V VCIN = 0V Tj = 25oC Tj = 125oC 1.0 2.0 3.0 COLLECTOR-EMITTER SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) SUPPLY VOLTAGE, V D , (VOLTS) COLLECTOR-EMITTER SATURATION VOLTAGE VCE(sat), (VOLTS) 01 2 1 4 1 6 1 82 0 2.5 1.5 0.5 IC = 150A VCIN = 0V TTj = 25oC Tj = 125oC 0 1.0 OUTPUT CHARACTERISTICS (TYPICAL) COLLECTOR-EMITTER VOLTAGE, V CE , (VOLTS) COLLECTOR CURRENT, I C , (AMPERES) 2.0 100 150 0.5 1.5 VD = 17V Tj = 25oC VCIN = 0V 101 102 103 10-1 COLLECTOR CURRENT, I C , (AMPERES) SWITCHING TIMES, ton, toff, (µs) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) ton 100 101 toff VCC = 300V VD = 15V Tj = 25oC Tj = 125oC 101 102 103 10-1 COLLECTOR CURRENT, I C , (AMPERES) SWITCHING TIMES, tc(on), tc(off), (µs) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) tc(on) 100 101 tc(off) VCC = 300V VD = 15V Tj = 25oC Tj = 125oC 101 102 103 10-2 EMITTER CURRENT, I E, (AMPERES) REVERSE RECOVERY TIME, t rr, (mS) REVERSE RECOVERY CURRENT, I rr, (AMPERES) REVERSE RECOVERY CURRENT VS. COLLECTOR CURRENT (TYPICAL) 10-1 100 100 101 102 VCC = 300V VD = 15V Tj = 25oC Tj = 125oC Irr trr 120 OVER CURRENT TRIP LEVEL VS. SUPPLY VOLTAGE (TYPICAL) SUPPLY VOLTAGE, V D , (VOLTS) OVER CURRENT TRIP LEVEL % (NORMALIZED) 01 2 1 4 1 6 1 82 0 00 0 100 Tj = 25oC 100 120 OVER CURRENT TRIP LEVEL VS. TEMPERATURE (TYPICAL) JUNCTION TEMPERATURE, T j, (oC) OVER CURRENT TRIP LEVEL % (NORMALIZED) -50 0 50 100 150 VD = 15V 100 120 FAULT OUTPUT PULSE WIDTH VS. TEMPERATURE (TYPICAL) JUNCTION TEMPERATURE, T j, (oC) FAULT OUTPUT PULSE WIDTH % (NORMALIZED) -50 0 50 100 150 VD = 15V Inverter Part

Intellimod™ Module Three Phase + Brake IGBT Inverter Output Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 CONTROL SUPPLY VOLTAGE TRIP-RESET LEVEL TEMPERATURE DEPENDENCY (TYPICAL) JUNCTION TEMPERATURE, T C , (oC) UV TRIP-RESET LEVEL, UV t, UVr, (VOLTS) -50 150 0 50 100 UV UV r TIME, (s) TRANSIENT IMPEDANCE, Z th(j-c), (NORMALIZED VALUE) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT) 101 10-1 100 101 100 10-1 10-2 10-3 10-30 SINGLE PULSE STANDARD VALUE = R th(j-c)Q = 0.25oC/W 10-210-3 TIME, (s) TRANSIENT IMPEDANCE, Z th(j-c), (NORMALIZED VALUE) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (FWDi) 101 10-1 100 101 100 10-1 10-2 10-3 SINGLE PULSE STANDARD VALUE = R th(j-c)D = 0.47oC/W 10-210-3 0.4 0.8 1.2 101 102 103 DIODE FORWARD VOLTAGE, V F, (VOLTS) DIODE FORWARD CURRENT, I F, (AMPERES) 1.6 2.42.0 VD = 15V Tj = 25oC Tj = 125oC DIODE FORWARD CHARACTERISTICS Inverter Part Brake Part