PS20351-G

PS20351-G POWEREX | Alldatasheet

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Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272Intellimod™ Module Dual-In-Line Intelligent Power Module

3 Amperes/500 Volts

Description: DIP and mini-DIP IPMs are intelligent power modules that integrate power devices, drivers, and protection circuitry in an ultra compact dual-in-line transfer-mold package for use in driving small three phase motors. Use of 4th generation IGBTs, DIP packaging, and application specific HVICs allow the designer to reduce inverter size and overall design time. Features: □ Compact Packages □ Single Power Supply □ Integrated HVICs □ Direct Connection to CPU □ Optimized for 15kHz Operation Applications: □ Washing Machines □ Refrigerators □ Air Conditioners □ Small Servo Motors □ Small Motor Control Ordering Information: PS20351-G is a 500V, 3 Ampere Mini-DIP Intelligent Power Module. Dimensions Inches Millimeters A 1.93 49.0 B 1.20 30.5 C 0.20 5.0 D 1.82 46.23 E 0.25 6.25 F 0.32 8.0 G 0.14 3.556 H 0.04 1.0 J 0.07 1.778 K 0.02 0.5 L 0.06 1.5 M 0.07 Min. 1.8 Min. N 0.30 0.75 Dimensions Inches Millimeters P 0.69 17.4 Q 0.02 0.5 R 0.41 10.5 S 0.05 1.2 T 0.05 1.25 U 0.10 2.5 V 0.30 7.62 W 0.16 Min. 4.0 Min. X 1.20 30.48 Y 1.61 41.0 Z 1.65 42.0 AA 0.08 Dia. 2.0 Dia. AB 0.13 Dia. 3.3 Dia. Outline Drawing and Circuit Diagram DUMMY PINS AA DEEP (5 PLACES) R H Q U T S W Y Q M L E FFEE K HG P P 35° N X HEATSINK SIDE AB (2 PLACES) D V J C Z B A NC NC 19 NC 17 NC 14 NC 11 NC 8 NC 2 NC P V W N U

27 VNC

28 VN1

1324657981012 11161719 1820 6 UP 5 NC

3 VUFB

26 CIN

25 CFO

7 VVFS

9 VVFB

10 VP1

1 VUFS

4 VP1

16 VP1

15 VWFB

13 VWFS

Intellimod™ Module Dual-In-Line Intelligent Power Module Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 Absolute Maximum Ratings, Tj = 25°C unless otherwise specified Characteristics Symbol PS20351-G Units Power Device Junction Temperature* T j -20 to 150 °C Storage Temperature T stg -40 to 125 °C Heatsink Temperature (See Tf Measure Point Illustration) T f -20 to 100 °C Mounting Torque, M3 Mounting Screws — 8.5 in-lb Module Weight (Typical) — 20 Grams Heatsink Flatness — -50 to 100 µm Self-protection Supply Voltage Limit (Short Circuit Protection Capability)** VCC(prot.) 330 Volts Isolation Voltage, AC 1 minute, 60Hz Sinusoidal, Connection Pins to Heatsink Plate VISO 1500 Volts *The maximum junction temperature rating of the power chips integrated within the DIP-IPM is 150°C (@T f ≤ 100°C). However, to ensure safe operation of the DIP-IPM, the average junction temperature should be limited to Tj(avg) ≤ 125°C (@T f ≤ 100°C). **VD = 13.5 ~ 16.5V, Inverter Part, Tj = 125°C, Non-repetitive, Less than 2µs IGBT Inverter Sector Collector-Emitter Voltage V CES 500 Volts Collector Current, ± (TC = 25°C) I C 3 Amperes Peak Collector Current, ± (TC = 25°C, Instantaneous Value (Pulse)) I CP 6 Amperes Supply Voltage (Applied between P - N) V CC 350 Volts Supply Voltage, Surge (Applied between P - N) V CC(surge) 400 Volts Collector Dissipation (TC = 25°C, per 1 Chip) P C 17.8 Watts Control Sector Supply Voltage (Applied between VP1-VNC , VN1 -VNC )V D 20 Volts Supply Voltage (Applied between VUFB -VUFS , VVFB -VVFS , VWFB -VWFS )V DB 20 Volts Input Voltage (Applied between UP, VP, WP-VNC , UN , VN , WN -VNC )V CIN -0.5 ~ 5.5 Volts Fault Output Supply Voltage (Applied between FO -VNC )V FO -0.5 ~ VD +0.5 Volts Fault Output Current (Sink Current at FO Terminal) I FO 15 mA Current Sensing Input Voltage (Applied between CIN-VNC )V SC -0.5 ~ VD +0.5 Volts

Intellimod™ Module Dual-In-Line Intelligent Power Module Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units IGBT Inverter Sector Collector Cutoff Current I CES VCE = VCES , Tj = 25°C — — 1.0 mA VCE = VCES , Tj = 125°C— — 1 0 m A Diode Forward Voltage V EC Tj = 25°C, -IC = 3A, VCIN = 5V — 1.90 2.60 Volts Collector-Emitter Saturation Voltage VCE(sat) IC = 3A, Tj = 25°C, VD = VDB = 15V, VCIN = 0V — 1.70 2.35 Volts IC = 3A, Tj = 125°C , VD = VDB = 15V, VCIN = 0V — 1.80 2.45 Volts Inductive Load Switching Times t on VCC = 300V, VD = 15V, 0.10 0.55 1.05 µS trr IC = 3A, — 0.10 — µS tC(on) Tj = 125°C, — 0.15 0.55 µS toff Inductive Load (Upper-Lower Arm), — 1.00 2.10 µS tC(off) VCIN = 5V(off), 0V(on) — 0.30 1.20 µS 16 mm IGBT CHIP GROOVE CONTROL TERMINALS POWER TERMINALSFWDi CHIP 18 mm NWV UP Al BOARD Tf MEASURE POINT (INSIDE THE Al BOARD) Tf Measure Point

Intellimod™ Module Dual-In-Line Intelligent Power Module Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units Control Sector Supply Voltage V D Applied between VP1-VNC , VN1 -VNC 13.5 15.0 16.5 Volts VDB Applied between VUFB -VUFS , 13.5 15.0 16.5 Volts VVFB -VVFS , VWFB -VWFS Circuit Current I D VD = 15V, VCIN = 5V, VDB = 15V, — 4.25 8.50 mA Total of VP1-VNC , VN1 -VNC VD = 15V, VCIN = 0V, VDB = 15V, — 4.95 9.70 mA Total of VP1-VNC , VN1 -VNC VD = 15V, VCIN = 5V, VDB = 15V, — 0.50 1.00 mA VUFB -VUFS , VVFB -VVFS , VWFB -VWFS VD = 15V, VCIN = 0V, VDB = 15V, — 0.50 1.00 mA VUFB -VUFS , VVFB -VVFS , VWFB -VWFS Fault Output Voltage V FOH VSC = 0V, FO Circuit: 10k Ω to 5V Pull-up 4.9 —— Volts VFOL VSC = 1V, FO Circuit: 10k Ω to 5V Pull-up — 0.8 1.2 Volts VFO(sat) VSC = 1V, IFO = 15mA 0.8 1.2 1.8 Volts PWM Input Frequency f PWM Tj ≤ 125°C, Tf ≤ 100°C — 15 — kHz Allowable Dead Time t DEAD Relates to Corresponding Input Signal for 3 —— µS Blocking Arm Shoot-through (Tf ≤ 100°C) Short Circuit Trip Level* V SC(ref) Tj = 25°C, VD = 15V* 0.45 0.5 0.55 Volts Supply Circuit Under-voltage UV DBt Trip Level, Tj ≤ 125°C 10.0 — 12.0 Volts UV DBr Reset Level, Tj ≤ 125°C 10.5 — 12.5 Volts UV Dt Trip Level, Tj ≤ 125°C 10.3 — 12.5 Volts UV Dr Reset Level, Tj ≤ 125°C 10.8 — 13.0 Volts Fault Output Pulse Width** t FO C FO = 22nF 1.0 1.8 — mS ON Threshold Voltage (H-side) V th(on) Applied between UP, VP, WP-VNC 0.8 1.4 2.0 Volts OFF Threshold Voltage (H-side) V th(off) 2.5 3.0 4.0 Volts ON Threshold Voltage (L-side) V th(on) Applied between UN , VN , WN -VNC 0.8 1.4 2.0 Volts OFF Threshold Voltage (L-side) V th(off) 2.5 3.0 4.0 Volts * Short Circuit protection operates only at the low-arms. Please select the value of the external shunt resistor such that the SC trip level is less than 5.1A. **Fault signal is asserted when the low-arm short circuit or control supply under-voltage protective functions operate. The fault output pulse-width tFO depends on the capacitance value of CFO according to the following approximate equation: CFO = (12.2 x 10-6) x tFO {F} .

Intellimod™ Module Dual-In-Line Intelligent Power Module Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 Thermal Characteristics Characteristic Symbol Condition Min. Typ. Max. Units Junction to Heatsink R th(j-f)Q Each IGBT —— 7.0 °C/Watt R th(j-f)D Each FWDi —— 8.0 °C/Watt Recommended Conditions for Use Characteristic Symbol Condition Min. Typ. Value Units Supply Voltage V CC Applied between P-N Terminals 0 280 330 Volts Control Supply Voltage V D Applied between VP1-VNC , VN1 -VNC 13.5 15.0 16.5 Volts VDB Applied between VUFB -VUFS , 13.5 15.0 16.5 Volts VVFB -VVFS , VWFB -VWFS Control Supply dv/dt dV D /dt, dVDB /dt -1 — 1V / µs Input ON Voltage V CIN(on) Applied between UP, VP, WP-VNC 0 ~ 0.65 Volts Input OFF Voltage V CIN(off) Applied between UN , VN , WN -VNC 4.0 ~ 5.5 Volts PWM Input Frequency f PWM Tj ≤ 125°C, Tf ≤ 100°C — 15 — kHz Arm Shoot-through Blocking Time t DEAD For Each Input Signal 3 —— µS

Intellimod™ Module Dual-In-Line Intelligent Power Module Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 W V U P VN1 VNC CIN C FO FO W N VN U N +VCC LVIC HVIC VUFS +VCC VUFB VP1 U P HVIC VVFS +VCC VVFB VP1 VP HVIC VWFS +VCC VWFB VP1 W P NC C 2C 1 C 2 D 1R 1 C 2C 1 C 2 D 1R 1 C 2C 1 C 2 D 1R 1 +15V C 2C 3 C 4 N R SF C SF +5V C 5 R 2 C 5 R 2 C 5 R 2 C 5 x 3 R 2 x 3 R 3 CONTROLLER R SHUNT This symbol indicates connection to ground plane. MOTOR C 7 C 6 AC LINE Component Selection: Dsgn. Typ. Value Description D 1 1A, 600V Boot strap supply diode – Ultra fast recovery C 1 1-100uF, 50V Boot strap supply reservoir – Electrolytic, long life, low Impedance, 105°C (Note 5) C 2 0.22-2.0uF, 50V Local decoupling/High frequency noise filters – Multilayer ceramic (Note 8) C 3 10-100uF, 50V Control power supply filter – Electrolytic, long life, low Impedance, 105°C C 4 22nF, 50V Fault lock-out timing capacitor – Multilayer ceramic (Note 4) C 5 100-1000pF, 50V Input signal noise filter – Multilayer ceramic (Note 1) C 6 200-2000uF, 450V Main DC bus filter capacitor – Electrolytic, long life, high ripple current, 105°C C 7 0.1-0.22uF, 450V Surge voltage suppression capacitor – Polyester/Polypropylene film (Note 9) C SF 1000pF, 50V Short circuit detection filter capacitor – Multilayer Ceramic (Note 6, Note 7) R SF 1.8k ohm Short circuit detection filter resistor (Note 6, Note 7) R SHUNT 5-100mohm Current sensing resistor – Non-inductive, temperature stable, tight tolerance (Note 10) R 1 1-100 ohm Boot strap supply inrush limiting resistor (Note 5) R 2 4.7k ohm Control input pull-up resistor (Note 1, Note 2) R 3 5.1k ohm Fault output signal pull-up resistor (Note 3) GATE DRIVE FAULT LOGIC INPUT SIGNAL CONDITIONING UV PROT. OVER CURRENT PROTECTION GATE DRIVE UV PROT. LEVEL SHIFT INPUT CONDITION GATE DRIVE UV PROT. LEVEL SHIFT INPUT CONDITION GATE DRIVE UV PROT. LEVEL SHIFT INPUT CONDITION Notes: 1) To prevent input signal oscillations minimize wiring length to controller (~2cm). Additional RC filtering (C5 etc.) may be required. If filtering is added be careful to maintain proper dead time. See application notes for details. 2) Internal HVIC provides high voltage level shifting allowing direct connection of all six driving signals to the controller. 3) FO output is an open collector type. This signal should be pulled high with 5.1k ohm resistor (R3). 4) C4 sets the fault output duration and lock-out time. C4 ≈ 12.2E-6 x tFO , 22nF gives ~1.8ms 5) Boot strap supply component values must be adjusted depending on the PWM frequency and technique. 6) Wiring length associated with RSHUNT , RSF , CSF must be minimized to avoid improper operation of the OC function. 8) Local decoupling/high frequency filter capacitors must be connected as close as possible to the modules pins. 9) The length of the DC link wiring between C6, C7, the DIP’s P terminal and the shunt must be minimized to prevent excessive transient voltages. In particular C7 should be mounted as close to the DIP as possible. 10) Use high quality, tight tolorance current sensing resistor. Connect resistor as close as possible to the DIP’s N terminal. Be careful to check for proper power rating. See application notes for calculation of resistance value. Mini-DIP IPM Application Circuit (Shown Pins Up)