PS12038 POWEREX | Alldatasheet
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Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272Intellimod™ Module Application Specific IPM
25 Amperes/1200 Volts
Description: Pow erex Application Specific IPMs (ASIPMs) are inteligent power modules that integrate power devices, gate drive and protection circuitry in a compact package for use in small inverter applications up to 20kHz. Use of application specific HVICs allow the designer to reduce inverter size and overall design time. Features: □ 3-phase IGBT Inverter Bridge □ Integrated HVICs for Gate Drive, Protection and System Control Functions □ Built-in Thermistor □ Direct Connection to DSP/CPU Applications: □ Smart Motors □ General Purpose Inverters □ Small Motor Control Ordering Information: PS12038 is a 1200V, 25 Ampere Application Specific Power Module. Dimensions Inches Millimeters C 0.35 9.0 D 0.10 2.5 E 3.11 79.0 G 1.32 33.5 H 0.95 24.0 J 0.87 22.0 K 0.08 2.0 L 0.24 6.0 M 0.02 Sq. 0.5 Sq. N 3.03 77.0 P 2.44 62.0 R 1.26 32.0 S 0.26 6.5 T 0.35 9.0 Dimensions Inches Millimeters U 0.04 Rad. 1.0 Rad. V 0.37 9.5 W 0.04 1.0 X 0.12 3.0 Y 2.13 0.54 DD 0.47 12.0 EE 0.08 Rad. 2.0 Rad. FF 1.60 40.52 GG 0.30 7.62 LL 0.08 2.0 MM 0.12 3.0 PP 0.49 12.5 QQ 0.80 20.4 RR 0.16 Dia. 4.0 Dia. SS 0.04 1.0 TT 0.06 1.5 VV 0.16 4.0 XX 0.67 Rad. 17 Rad. Outline Drawing and Circuit Diagram TERMINAL CODE
21 CBV-
20 CBW+
19 CBW-
17 VD1 P
9 GND
15 UPLABEL
22 CBV+
23 CBU-
24 CBU+
A ED VV RR (4 PLACES) EE DD DDGG GG GG GG SS X M SQ PINS Q R SPB N V T Y TT LL FF U M XX C PP QQ D F H K L JG
Intellimod™ Module Application Specific IPM Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 Absolute Maximum Ratings, Tj = 25°C unless otherwise specified Characteristics Symbol PS12038 Units Pow er Device Junction Temperature* T j -20 to 125 °C Storage Temperature T stg -40 to 125 °C Case Operating Temperature (See TC Measure Point Illustration) T C -20 to 100 °C Mounting Torque, M3.5 Mounting Screws — 11.25 in-lb Module Weight (Typical) — 137 Grams Isolation Voltage** V ISO 2500 Volts *The indicated values are specified considering the safe operation of all the parts within the ASIPM. The maximum rating for the ASIPM power chips (IGBT & FWDi) is Tj < 150. **60 Hz sinusoidal AC applied between all terminals and the base plate for 1 minute. IGBT Inverter Sector Supply Voltage (Applied between P - N) V CC 900 Volts Supply Voltage, Surge (Applied between P - N, Surge-Value) V CC(surge) 1000 Volts Each IGBT Collector-Emitter Static Voltage (Applied between P-U.V.W, U.V.W -N) V P or VN 1200 Volts Each IGBT Collector-Emitter Switching Voltage V P(S) or VN(S) 1200 Volts (Applied between P-U.V.W, U.V.W -N (Pulse)) Each IGBT Collector Current, TC = 25°C, “( )” means IC Peak Value ±IC (±ICP ) ±25 (±50) Amperes Control Sector Supply Voltage VD , VDB -0.5 ~ 20 Volts Input Signal Voltage V CIN -0.5 ~ 7.5 Volts Fault Output Supply Voltage V FO -0.5 ~ 7.5 Volts Fault Output Current I FO 15 mA DC-link IGBT Current Signal Amp Output Current I AMP 1m A
Intellimod™ Module Application Specific IPM Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units IGBT Inverter Sector Collector-Emitter Saturation Voltage VCE(sat) IC = 25A, Tj = 25°C, VD = VDB = 15V, — — 3.6 Volts Input = ON (Shunt Voltage Drop Not Included) Diode Forward Voltage V EC Tj = 25°C, -IC = 25A — — 3.5 Volts Switching Times t on 1/2 Bridge Inductive, Input = 5V ↔ 0V, 0.3 1.2 2.0 µS tC(on) VCC = 600V, IC = 25A, Tj = 125°C, — 0.5 1.4 µS toff VD = 15V, VDB = 15V — 2.2 4.0 µS tC(off) Note: ton, toff include delay time of — 0.9 1.6 µS FWDi Reverse Recovery Time t rr the internal control circuit. — 0.02 — µS Short-circuit Endurance (Output, Arm, and @V CC ≤ 800V, Input = 5V → 0V (One-shot), • No Destruction Load Short-circuit Modes) -20 °C ≤ Tj(start) ≤ 125°C, • FO Output by Protection Operation 13.5V ≤ VD = VDB ≤ 16.5V Switching SOA @V CC ≤ 800V, Input = 5V → 0V, • No Destruction Tj ≤ 150°C, IC < OC Trip Level, • No Protecting Operation 13.5V ≤ VD = VDB ≤ 16.5V • No F O Output TC Measure Point TC TC
Intellimod™ Module Application Specific IPM Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units Control Sector Circuit Current (Average) I D Tj = 25°C, VD = 15V, VIN = 5V — — 50 mA IDB Tj = 25°C, VD = VDB = 15V, VIN = 5V — — 5 mA Input ON Threshold Voltage V th(on) 0.8 1.4 2.0 Volts Input OFF Threshold Voltage V th(off) 2.5 3.0 4.0 Volts Input Pull-up Resistor Ri Applied between — 50 — k Ω Input Terminal-inside Power Supply PWM Input Frequency f PWM TC ≤ 100°C, Tj ≤ 125°C— 1 0 15 kHz Arm Shoot-through Blocking Time* t DEAD Relates to Corresponding Inputs 4.0 — — µS TC = -20°C ~ 100°C Input Interlock Sensing t int Relates to Corresponding Input — 100 — ns Inverter DC-link IGBT Current Vamp 100% I C = IOP(100%) , VD = 15V, Tj = 25°C 1.5 2.0 2.5 Volts Sense Voltage Output Signal Vamp 200% I C = IOP(200%) , VD = 15V, Tj = 25°C 3.0 4.0 5.0 Volts Inverter DC-link IGBT Current Vamp 250% I C = IOP(250%) , VD = 15V 5.0 — — Volts Sense Voltage Output Limit Vamp 0% I C = IOP(0%) , VD = 15V — 50 100 mV Over-current Trip Level OC 39.0 46.5 — Amperes Over-current Delay Time t OC Tj = 25°C— 1 0 — µS Short-circuit Trip Level SC — 69.7 — Amperes Short-circuit Delay Time t SC —2— µs Trip Level UV D 11.0 12.0 12.75 Volts Supply Circuit Reset Level UV Dr 11.5 12.5 13.25 Volts Under-voltage Trip Level UV DB TC = Tj = 25°C 10.1 10.8 11.6 Volts Protection Reset Level UV DBr 10.6 11.3 12.1 Volts Delay Time t dV —1 0— µS Fault Output Pulse Width* t FO Tj = 25°C 1.0 1.8 — mS Fault Output Current* I Fo(H) Open Collector Output — — 1 µA IFo(L) ——1 5 m A Thermistor Resistance R TO TO = 25°C (298K) 9.5 10 10.5 k /H9024 Material Constant**** β T1 = 25°C, T2 = 50°C— 3450 — K * The dead-time has to be set externally by the CPU; it is not part of the ASIPM internal functions. Refer to the graph on next page. *Fault output signalling is given only when the internal OC, SC, and UV protection circuits are activated. The OC, SC and UV protection (and fault output) operate for the lower arms only. The OC and SC protection fault output is given in a pulse format while that of UV protection is maintained throughout the duration of the under-voltage condition. ****T = 1 ln R T TOR TO
- +1 β
Intellimod™ Module Application Specific IPM Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 Thermal Characteristics Characteristic Symbol Condition Min. Typ. Max. Units Junction to Case R th(j-c)Q Each IGBT — — 1.5 °C/Watt R th(j-c)D Each FWDi — — 2.0 °C/Watt Contact Thermal Resistance R th(c-f) Case to Fin Per Module. — — 0.045 °C/Watt Thermal Grease Applied Recommended Conditions for Use Characteristic Symbol Condition Min. Typ. Value Units Supply Voltage V CC Applied across P2-N2 Terminals — 600 800 Volts Control Supply Voltage V D Applied between VD -GND 13.5 15.0 16.5 Volts VDB Applied between CBU+ & CBU-, 13.5 15.0 16.5 Volts CBV+ & CBV-, CBW+ & CBW- Control Supply dv/dt dV D /dt, dVDB /dt -1 — 1 V/ µs Input ON Voltage V CIN(on) Applied between 0 — 0.8 Volts Input OFF Voltage V CIN(off) U P, VP, WP, UN , VN, WN -GND 4.0 — 5.0 V olts Module Case Operating Temperature T C —— 100 °C PWM Input Frequency f PWM TC ≤ 100°C, Tj ≤ 125°C— — 1 5 kHz Allowable Minimum Input On-pulse Width tXX 1— — µS Arm Shoot-through Blocking Time t DEAD Relate to Corresponding Inputs 4.0 — — µS CURRENTSENSE VOLTAGE OUTPUT SIGNAL,V AMP , (VOLTS) INVERTER DC-LINK IGBT CURRENT ANALOG SIGNALING (TYPICAL) 0 100 200 300 100% 200% VD = 15V Tj = 25°C ACTUAL LOAD PEAK CURRENT, (%), (IC = IO X /H208442 )
Intellimod™ Module Application Specific IPM Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 tc(off) tc(on) COLLECTOR CURRENT, I C , (AMPERES) SWITCHING TIMES, ton, toff, (µs) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) (INVERTER PART, N-SIDE) 10-1 101100 102 10-2 10-1 COLLECTOR CURRENT, I C , (AMPERES) SWITCHING TIMES, tc(on), tc(off), (µs) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) (INVERTER PART, N-SIDE) 101 100 VCC = 600V VD = VDB = 15V Tj = 25oC Tj = 125oC COLLECTOR CURRENT, I C , (AMPERES) SWITCHING LOSS, E SW(on), ESW(off), (mJ/PULSE) Esw(on) E sw(off) COLLECTOR-EMITTER SATURATION VOLTAGE VS. COLLECTOR CURRENT (TYPICAL) (INVERTER PART) COLLECTOR CURRENT, I C , (AMPERES) SATURATION VOLTAGE, V CE(sat), (VOLTS) 04 0 5 0 3010 20 VD = VDB = 15V Tj = 25oC Tj = 125oC 0.5 1.5 1.0 3.5 2.0 2.5 3.0 COLLECTOR-EMITTER SATURATION VOLTAGE VS. SUPPLY VOLTAGE (TYPICAL) (INVERTER PART) SUPPLY VOLTAGE, V D , (VOLTS) SATURATION VOLTAGE, V CE(sat), (VOLTS) 13 18 1714 15 16 IC = 5A Tj = 25oC Tj = 125oC 10-1 101100 102 10-1 100 COLLECTOR CURRENT, I C , (AMPERES) SWITCHING TIMES, ton, toff, (µs) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) (INVERTER PART, P-SIDE) 101 10-1 100 102101 10-2 10-1 COLLECTOR CURRENT, I C , (AMPERES) SWITCHING TIMES, tc(on), tc(off), (µs) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) (INVERTER PART, P-SIDE) 100 102 10-1 101100 102 10-1 100 101 102101 COLLECTOR CURRENT, I C , (AMPERES) SWITCHING LOSS, E SW(on), ESW(off), (mJ/PULSE) Tj = 25oC Tj = 125oC COLLECTOR-EMITTER VOLTAGE, V CE(sat), (VOLTS) COLLECTOR CURRENT, I C , (AMPERES) OUTPUT CHARACTERISTICS (TYPICAL) (INVERTER PART) 01 23 6 54 Tj = 25oC VD = 17V 13 SWITCHING LOSS CHARACTERISTICS (TYPICAL) (INVERTER PART, N-SIDE) SWITCHING LOSS CHARACTERISTICS (TYPICAL) (INVERTER PART, P-SIDE) Esw(on) Esw(off) INDUCTIVE LOAD toff ton 10-1 100 101 102 10-1 100 102 101 10-1 100 101 102 10-1 100 102 101 VCC = 600V VD = VDB = 15V Tj = 25oC Tj = 125oC INDUCTIVE LOAD VCC = 600V VD = VDB = 15V Tj = 25oC Tj = 125oC INDUCTIVE LOAD tc(on) toff ton VCC = 600V VD = VDB = 15V Tj = 25oC Tj = 125oC INDUCTIVE LOAD VCC = 600V VD = VDB = 15V Tj = 25oC Tj = 125oC INDUCTIVE LOAD tc(off)
Intellimod™ Module Application Specific IPM Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 05 0 100-50 150 JUNCTION TEMPERATURE, T j, (°C) INPUT VOLTAGE, V CIN(on), VCIN(off), (VOLTS) INPUT VOLTAGE VS. JUNCTION TEMPERATURE (TYPICAL) (CONTROL PART) 05 0 100-50 150 15.0 12.5 10.0 7.5 5.0 2.5 VD = VDB = 15V VCIN(off) VCIN(on) CASE TEMPERATURE, T C , (°C) OVER CURRENT, I OC , (AMPERES) OVER CURRENT TRIP LEVEL VS. JUNCTION TEMPERATURE (TYPICAL) (CONTROL PART) 01 0 2 0 3 0 4 0 5 0 6 0 COLLECTOR CURRENT, I C , (AMPERES) CURRENT SENSE VOLTAGE OUTPUT SIGNAL,V CX , (VOLTS) INVERTER DC-LINK IGBT CURRENT VS. COLLECTOR CURRENT (TYPICAL) (CONTROL PART) VD = VDB = 15V 25°C 125°C CASE TEMPERATURE, T C , (°C) SUPPLY CIRCUIT UNDER VOLTAGE PROTECTION, TRIP RESET LEVEL, UVDr, UVD , (VOLTS) CONTROL SUPPLY VOLTAGE TRIP-RESET LEVEL TEMPERATURE DEPENDENCY (TYPICAL) (CONTROL PART, N-SIDE) VD = VDB = 15V UV Dr UV D 10-1 100 101 102 100 COLLECTOR CURRENT, I C , (AMPERES) REVERSE RECOVERY CURRENT, I rr, (AMPERES) REVERSE RECOVERY CURRENT VS. COLLECTOR CURRENT (TYPICAL) (FWDi PART) 101 102 VCC = 600V VD = VDB = 15V INDUCTIVE LOAD Tj = 25oC Tj = 125oC 10-1 100 101 102 VCC = 600V VD = VDB = 15V INDUCTIVE LOAD Tj = 25oC Tj = 125oC 10-2 COLLECTOR CURRENT, I C , (AMPERES) REVERSE RECOVERY TIME, t rr, (µS) REVERSE RECOVERY TIME VS. COLLECTOR CURRENT (TYPICAL) (FWDi PART) 10-1 100 02 6 100 DIODE FORWARD VOLTAGE, V EC , (VOLTS) DIODE FORWARD CURRENT, -I C , (AMPERES) DIODE FORWARD CHARACTERISTICS (FWDi PART) 101 102 13 4 5 VD = VDB = 15V Tj = 25oC Tj = 125oC 05 0 100-50 150 12.0 11.5 11.0 10.5 10.0 9.5 9.0 CONTROL SUPPLY VOLTAGE TRIP-RESET LEVEL TEMPERATURE DEPENDENCY (TYPICAL) (CONTROL PART, P-SIDE) CASE TEMPERATURE, T C , (°C) SUPPLY CIRCUIT UNDER VOLTAGE PROTECTION, TRIP RESET LEVEL, UVDBr, UVDB , (VOLTS) VD = VDB = 15V UV DBr UV DB 05 0 100-50 150 05 1 0 15 20 25 5.0 2.5 12.5 7.5 10.0 CARRIER FREQUENCY, f C , (kHz) CIRCUIT CURRENT, IDP , IDN , (mA) CIRCUIT CURRENT VS. CARRIER FREQUENCY (TYPICAL) (CONTROL PART) VD = VDB = 15V 25°C 125°C IDN IDP VD = VDB = 15V
Intellimod™ Module Application Specific IPM Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 Functional Block Diagram LEVEL SHIFT GATE DRIVE UV LOCK-OUT LEVEL SHIFT GATE DRIVE UV LOCK-OUT LEVEL SHIFT OC/SC DETECT GATE DRIVE UV LOCK-OUT GATE DRIVE UV LOCK-OUT AMP INPUT SIGNAL CONDITIONING (SHOOT -THROUGH INTERLOCK) N P C BW –C BW +C BV –C BV +C BU –C BU VD U P VP W P U N VN W N FO Vamp GND W V U FAULT LOGIC HVASIC TH