PP150B060 POWEREX | Alldatasheet
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Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 POW-R-PAKTM 150A / 600V H-Bridge IGBT Assembly PP150B060(-) - 1 - Description: The Powerex POW-R-PAKTM is a configurable IGBT based power assembly that may be used as a converter, chopper, half or full bridge, or three phase inverter for motor control, power supply, UPS or other power conversion applications. The power assembly is mounted on a forced air- cooled heatsink and features state-of-the-art Powerex F-series trench gate IGBTs with low conduction and switching losses for high efficiency operation. The POW-R-PAK TM includes a low inductance laminated bus structure, optically isolated gate drive interfaces, isolated gate drive power supplies, and a DC-link capacitor bank. The control board provides a simple user interface along with built-in protection features including overvoltage, undervoltage lockout, overcurrent, overtemperature, and short circuit detection. Depending on application characteristics the POW-R-PAK TM is suitable for operation with DC bus voltages up to 400VDC and switching frequencies above 20kHz. Schematic Features: /square4 High performance IGBT inverter bridge /square4 Integrated gate drive with fault monitoring & protection /square4 System status / troubleshooting LEDs to verify or monitor proper operation /square4 Isolated gate drive power supplies /square4 Low inductance laminated bus /square4 Output current measurement & feedback /square4 Superior short circuit detection & shoot through prevention
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 POW-R-PAKTM 150A / 600V H-Bridge IGBT Assembly PP150B060(-) - 2 - Absolute Maximum Ratings, Tj = 25°C unless otherwise specified General Symbol Units IGBT Junction Temperature T j -40 to +150 °C Storage Temperature T stg -40 to +125 °C Operating Temperature T op -25 to +85 °C Voltage Applied to DC terminals V CC 400 Volts Isolation Voltage, AC 1 minute, 60Hz sinusoidal V iso 2500 Volts IGBT Inverter Collector Current (TC = 25°C) I C 150 Amperes Peak Collector Current (Tj < 150°C) I CM 300 Amperes Emitter Current I E 150 Amperes Peak Emitter Current I EM 300 Amperes Maximum Collector Dissipation (Tj < 150°C) P c 520 Watts Gate Drive Board Unregulated +24V Power Supply 30 Volts Regulated +15V Power Supply 18 Volts PWM Signal Input Voltage 20 Volts Fault Output Supply Voltage 30 Volts Fault Output Current 50 mA IGBT Inverter Electrical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min Typ Max Units Collector Cutoff Current I CES VCE = VCES, VGE = 0V - - 1 mA IC = 150A, Tj = 25°C - 1.6 2.2 Volts Collector – Emitter Saturation Voltage V CE(sat) IC = 150A, Tj = 125°C - 1.6 - Volts Emitter – Collector Voltage V EC IE = 150A - - 2.6 Volts td(on) - - 120 ns tr - - 100 ns td(off) - - 350 ns Inductive Load Switching Times tf - - 250 ns Diode Reverse Recovery Time t rr - - 150 ns Diode Reverse Recovery Charge Q rr VCC = 300V IC = 150A VGE = 15V RG = 4.2Ω - 2.8 - µC DC Link Capacitance 18000 µF
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 POW-R-PAKTM 150A / 600V H-Bridge IGBT Assembly PP150B060(-) - 3 - Gate Drive Board Electrical Characteristics Characteristics Min Typ Max Units Unregulated +24V Power Supply 20 24 30 Volts Regulated +15V Power Supply 14.4 15 18 Volts PWM Input On Threshold 12 15 Volts PWM Input Off Threshold 0 2 Volts Output Overcurrent Trip 225 Amperes Overtemperature Trip 96 98 100 °C Overvoltage Trip 460 Volts DC Link Voltage Feedback See Figure Below Volts Heatsink Temperature Feedback See Figure Below Volts Output Current Feedback See Figure Below Volts Thermal and Mechanical Characteristics Characteristics Symbol Test Conditions Min Typ Max Units IGBT Thermal Resistance, Junction to Case R th(j-c)Q Per IGBT ½ module - 0.16 0.24 °C/W FWD Thermal Resistance, Junction to Case R th(j-c)D Per FWD ½ module 0.47 °C/W Contact Thermal Resistance R th(c-f) - 0.035 - °C/W Heatsink Thermal Resistance R th(f-a) 1500 LFM airflow 0.040 °C/W Mounting Torque, AC terminals 75 90 in-lb Mounting Torque, DC terminals 130 150 in-lb Mounting Torque, Mounting plate 130 150 in-lb Weight 21 lb Heatsink Temperature Feedback 100 120 0123456789 1 0 Feedback Voltage (Volts) Heatsink Temperature (ºC) DC Link Feedback 100 200 300 400 500 0123456789 1 0 Feedback Voltage (Volts) DC Link Voltage (Volts ) Output Current Feedback 100 150 200 250 300 350 400 0123456789 1 0 Feedback Voltage (Volts) Output Current (Amps)
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 POW-R-PAKTM 150A / 600V H-Bridge IGBT Assembly PP150B060(-) - 4 - Gate Drive Board Interface Signal Definitions Pin Signal Name Description
1 Shield Connected to circuit ground
2 PWM A- 0-15 V signal controlling the duty cycle of A- IGBT
3 Phase A Error 1 Open collector output, external pull-up resistor required
LOW = No Error; Floating = Phase A overcurrent or short circuit
4 PWM A+ 0-15 V signal controlling the duty cycle of A+ IGBT
5 PWM B- 0-15 V signal controlling the duty cycle of B- IGBT
6 Phase B Error 1 Open collector output, external pull-up resistor required
LOW = No Error; Floating = Phase B overcurrent or short circuit
7 PWM B+ 0-15 V signal controlling the duty cycle of B+ IGBT
8 Not Used
9 Not Used
10 Not Used
11 Overtemp 1 Open collector output, external pull-up resistor required
LOW = No Error; Floating = heatsink overtemp
12 Not Connected
13 DC Link Voltage Analog voltage representation of DC link voltage
14 24 VDC input power 2 20 – 30 VDC input voltage range 15 24 VDC input power 2 20 – 30 VDC input voltage range 16 15 VDC input power 2 14.4 – 18 VDC input voltage range 17 15 VDC input power 2 14.4 – 18 VDC input voltage range
18 GND Ground reference for 15 and 24 VDC inputs
19 GND Ground reference for 15 and 24 VDC inputs
20 Heatsink Temperature Analog voltage representation of heatsink temperature
21 GND 3 Tied to pins 18 and 19
22 I out Phase A Analog voltage representation of phase A output current
23 GND 3 Tied to pins 18 and 19
24 I out Phase B Analog voltage representation of phase B output current
25 Not Used
26 Not Used
Notes: 1. Open collectors can be pulled up to 30 V max and sink 50mA continuous. 2. Do not connect a 15 VDC and 24 VDC source to the unit at the same time, use one or the other. 3. GND signals to be used for analog feedback signals, i.e. twisted pair with I out Phase A. Gate Drive Board Interface Connector Description Symbol Type Manufacturer Gate Drive Board Interface Header J1 0.100” x 0.100” latching header, 26 pin 3M# 3429-6002 or equivalent Recommended Mating Socket - 0.100” x 0.100” IDC socket, 26 pin 3M# 3399-7600 or equivalent Recommended Strain Relief - Plastic strain relief 3M# 3448-3026 or equivalent
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 POW-R-PAKTM 150A / 600V H-Bridge IGBT Assembly PP150B060(-) - 5 - Performance Curves Effective Output Current vs. Carrier Frequency (Typical) Condition Symbol Value Units Ambient Temperature T A 40 °C DC Bus Voltage V CC 300 Volts Load Power Factor cos φ 0.8 IGBT Saturation Voltage V CE(sat) Typical @ TJ = 125°C Volts IGBT Switching Loss E SW Typical @ TJ = 125°C mJ Airflow - 1500 LFM Switching Conditions 3 phase PWM, 60Hz sinusoidal output 100 110 120 40 60 80 100 120 140 160 180 200 220 I out ARMS IGBT Junction Temperature 10kHz 5kHz 1kHz
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 POW-R-PAKTM 150A / 600V H-Bridge IGBT Assembly PP150B060(-) - 6 - Mechanical Drawing