PM400HSA120 POWEREX | Alldatasheet

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Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272Intellimod™ Module Half Phase IGBT Inverter Output

400 Amperes/1200 Volts

Outline Drawing and Circuit Diagram 679 Description: Powerex Intellimod™ Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 20kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free-wheel diode power devices. Features: h Complete Output Power Circuit h Gate Drive Circuit h Protection Logic – Short Circuit – Over Current – Over Temperature – Under Voltage Applications: h Inverters h UPS h Motion/Servo Control h Power Supplies Ordering Information: Example: Select the complete part number from the table below -i.e. PM400HSA120 is a 1200V,

400 Ampere Intellimod™ Intelligent

Power Module. Type Current Rating V CES Amperes Volts (x 10) PM 400 120 Dimensions Inches Millimeters A 3.86 98.0 B 3.46 88.0 E 2.56 65.0 F 1.57 40.0 H 1.16 29.5 J 0.79 20.0 K 0.71 18.0 Dimensions Inches Millimeters L 0.63 16.0 M 0.59 15.0 N 0.35 9.0 P Metric M8 M8 Q 0.28 7.0 R 0.26 Dia. Dia. 6.5 S 0.10 2.5 T 0.100 2.54 U 0.08 Dia. 2.0 Dia. Q HG L SR VC FO SINK SENS OUT2 OUT1 GND TEMPVCC FO SR IN E CV1 FO SR VC M 0.64 MM SQ. PIN (5 TYP.) N D A B F N C K J S E P - THD. (2 TYP.) (4 TYP.) R - DIA. U - DIA. (2 TYP.) T - (4 TYP.) E C 12345

Intellimod™ Module Half Phase IGBT Inverter Output Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 Absolute Maximum Ratings, Tj = 25°C unless otherwise specified Characteristics Symbol PM400HSA120 Units Power Device Junction Temperature T j -20 to 150 °C Storage Temperature T stg -40 to 125 °C Case Operating Temperature T C -20 to 100 °C Mounting Torque, M6 Mounting Screws — 26 in-lb Mounting Torque, M8 Main Terminal Screws — 95 in-lb Module Weight (T ypical) — 630 Grams Supply Voltage Protected by OC and SC (VD = 13.5 - 16.5V, Inverter Part) V CC(prot.) 800 Volts Isolation Voltage, AC 1 minute, 60Hz Sinusoidal V RMS 2500 Volts Control Sector Supply Voltage Applied between (V1-VC )V D 20 Volts Input Voltage Applied between (C1-VC )V CIN 10 Volts Fault Output Supply Voltage (Applied between Fo-Vc)V FO 20 Volts Fault Output Current I FO 20 mA IGBT Inverter Sector Collector-Emitter Voltage (VD = 15V, VCIN = 5V) V CES 1200 Volts Collector Current, ± IC 400 Amperes Peak Collector Current, ± ICP 1200 Amperes Collector Dissipation P C 2318 Watts Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units Control Sector Over Current Trip Level Inverter Part OC -20 °C ≤ Tj ≤ 125°C 480 650 — Amperes Short Circuit Trip Level Inverter Part SC -20 °C ≤ Tj ≤ 125°C 650 930 — Amperes Over Current Delay Time t off(OC) VD = 15V — 5 — µS Over Temperature Protection OT Trip Level 100 110 120 °C OT R Reset Level 85 95 105 °C Supply Circuit Under Voltage Protection UV Trip Level 11.5 12.0 12.5 Volts UV R Reset Level — 12.5 — Volts Supply Voltage V D Applied between V1-VC 13.5 15 16.5 Volts Circuit Current I D VD = 15V, VCIN = 5V, V1-VC —2 33 0 m A Input ON Threshold Voltage V CIN(on) Applied between C1-VC 1.2 1.5 1.8 Volts Input OFF Threshold Voltage V CIN(off) Applied between C1-VC 1.7 2.0 2.3 Volts PWM Input Frequency f PWM 3-B Sinusoidal — 15 20 kHz Fault Output Current I FO(H) VD = 15V, VFO = 15V — — 0.01 mA IFO(L) VD = 15V, VFO = 15V — 10 15 mA Minimum Fault Output Pulse Width t FO VD = 15V 1.0 1.8 — mS SXR Terminal Output Voltage V SXR Tj ≤125°C, Rin = 6.8 kΩ 4.5 5.1 5.6 Volts

Intellimod™ Module Half Phase IGBT Inverter Output Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units IGBT Inverter Sector Collector Cutoff Current I CEX VCE = VCES , Tj = 25°C — — 1.0 mA VCE = VCES , Tj = 125°C— — 1 0 m A Diode Forward Voltage V FM -IC = 400A, VD = 15V, VCIN = 5V — 2.5 3.5 Volts Collector-Emitter Saturation Voltage V CE(sat) VD = 15V, VCIN = 0V, IC = 400A, — 2.3 3.2 Volts Tj = 25°C, Pulsed VD = 15V, VCIN = 0V, IC = 400A, — 2.1 2.9 Volts Tj = 125°C, Pulsed Inductive Load Switching Times t on 0.5 1.4 2.5 µS trr VD = 15V, VCIN = 0 ~ 5V — 0.2 0.4 µS tC(on) VCC = 600V, IC = 400A — 0.4 1.0 µS toff Tj = 125°C — 3.0 4.0 µS tC(off) — 0.6 1.1 µS Thermal Characteristics Characteristic Symbol Condition Min. Typ. Max. Units Junction to Case Thermal Resistance R th(j-c)Q Each IGBT — — 0.054 °C/Watt R th(j-c)D Each FWDi — — 0.10 °C/Watt Contact Thermal Resistance R th(c-f) Case to Fin Per Module, — — 0.038 °C/Watt Thermal Grease Applied Recommended Conditions for Use Characteristic Symbol Condition Value Units Supply Voltage V CC Applied across C1-E2 Terminals 0 ~ 800 Volts VD Applied between V1-VC 15 ± 1.5 Volts Input ON Voltage V CIN(on) Applied between C1-VC 0 ~ 0.8 Volts Input OFF Voltage V CIN(off) Applied between C1-VC 4.0 ~ VSXR Volts PWM Input Frequency f PWM Using Application Circuit 5 ~ 20 kHz Minimum Dead Time t DEAD Input Signal ≥ 4.0 µS

Intellimod™ Module Half Phase IGBT Inverter Output Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) COLLECTOR CURRENT, I C , (AMPERES) SATURATION VOLTAGE V CE(sat), (VOLTS) COLLECTOR-EMITTER SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) SUPPLY VOLTAGE, V D , (VOLTS) COLLECTOR-EMITTER SATURATION VOLTAGE VCE(sat), (VOLTS) 200 400 6000 101 102 103 10-1 COLLECTOR CURRENT, -I C , (AMPERES) REVERSE RECOVERY TIME, t rr, (µS) REVERSE RECOVERY CURRENT VS. COLLECTOR CURRENT (TYPICAL) 100 101 101 REVERSE RECOVERY CURRENT, I rr, (AMPERES) 102 103 trr Irr 01 3 101 DIODE FORWARD VOLTAGE, V CE , (VOLTS) DIODE FORWARD CURRENT, I E, (AMPERES) 102 103 Tj = 25oC Tj = 125oC VD = 15V DIODE FORWARD CHARACTERISTICS 10 12 20 14 16 18 101 102 103 10-1 COLLECTOR CURRENT, I C , (AMPERES) SWITCHING TIMES, ton, toff, (µs) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) ton 100 101 toff tc(off) tc(on) VCC = 600V VD = 15V Tj = 125oC 01234 200 OUTPUT CHARACTERISTICS (TYPICAL) VCIN = 0V COLLECTOR-EMITTER VOLTAGE, V CE(sat), (VOLTS) COLLECTOR CURRENT, I C , (AMPERES) 400 600 VD = 17V VCIN = 0V VD = 15V Tj = 25oC Tj = 125oC VCIN = 0V IC = 400V Tj = 25oC Tj = 125oC Tj = 25oC VCC = 600V VD = 15V Tj = 125oC TIME, (s) TRANSIENT IMPEDANCE, Z th(j-c), (NORMALIZED VALUE) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT) 101 10-1 100 101 100 10-1 10-2 10-3 SINGLE PULSE STANDARD VALUE = R th(j-c)Q = 0.054oC/W 10-210-3 TIME, (s) TRANSIENT IMPEDANCE, Z th(j-c), (NORMALIZED VALUE) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (FWDi) 101 10-1 100 101 100 10-1 10-2 10-3 SINGLE PULSE STANDARD VALUE = R th(j-c)D = 0.1oC/W 10-210-3