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Intellimod™ Module Single Phase IGBT Inverter Output

400 Amperes/600 Volts

Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com 108/12 Rev. 1 PM400DV1A060 Description: Powerex Intellimod™ Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 20kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free-wheel diode power devices. Features: £ Complete Output Power Circuit £ Gate Drive Circuit £ Protection Logic – Short Circuit – Over Temperature – Under Voltage Applications: £ Inverters £ UPS £ Motion/Servo Control £ Power Supplies Ordering Information: Example: Select the complete part number from the table below -i.e. PM400DV1A060 is a 600V,

400 Ampere Intellimod™ Intelligent

Power Module. Type Current Rating VCES Amperes Volts (x 10) PM 400 60 Outline Drawing and Circuit Diagram Dimensions Inches Millimeters A 4.72 120.0 B 2.76 70.0 F 0.37 9.3 G 0.98 25.0 H 1 .50 38.0 K 0.26 Rad. 6.5 Rad. L 0.26 Dia. 6.5 Dia. M M6 Metric M6 N 0.025 Sq. 0.64 Sq. Dimensions Inches Millimeters P 1 .59 40.5 Q 1 .14 29.0 R 1 .02 26.0 S 1 .52 38.5 T 0.10 2.54 U 0.40 10.16 V 1 .54 39.0 W 1 .10 28.0 X 0.14 3.5 Y 0.55 14.0 Z 0.14 Dia. 3.5 Dia. AA 0.72 18.3 TjA TjK FO IGBT FWDi VCC IN OUT SINK SCGND AMP TjA TjK FO IGBT FWDi VP1 CP1 FPO NC VN1 CIN FNO VNC VPC C2E1 VCC IN OUT SINK SCGND AMP NC TERMINAL CODE A B C W R E G G H AA J Z YYY X F D P Q R S T N C1E2C2E1 P N (10 PLACES) M (3 PLACES) K (4 PLACES) L (4 PLACES) U V N 5. F N0 4. V NC 3. C N1 2. NC 1. V P 5. F 4. V PC 3. C P1 2. NC 1. V

Intellimod™ Module Single Phase IGBT Inverter Output Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com 2 08/12 Rev. 1 Absolute Maximum Ratings, Tj = 25°C unless otherwise specified Characteristics Symbol PM400DV1A060 Units Supply Voltage Protected by SC (VD = 13.5 ~16.5V, Inverter Part, Tj = 125°C Start) VCC(prot) 400 Volts Surge Supply Voltage (Applied between C1-E2, Surge Value) VCC(surge) 500 Volts Storage Temperature Tstg -40 to 125 °C Case Operating Temperature TC -20 to 100 °C Mounting Torque, M6 Mounting Screws (Typical) Ms 43 in-lb Mounting Torque, M6 Main Terminal Screws (Typical) Mt 43 in-lb Module Weight (Typical) m 510 Grams Isolation Voltage, (60Hz, Sinusoidal, Charged Part to Baseplate, AC 1 minute, RMS) Visol 2500 Volts Inverter Sector Collector-Emitter Voltage (VD = 15V, VCIN = 15V) VCES 600 Volts Collector Current (TC = 25°C) IC 400 Amperes Peak Collector Current (Pulse) ICRM 800 Amperes Total Power Dissipation (TC = 25°C)*1 P tot 1262 Watts Emitter Current (TC = 25°C) IE 400 Amperes Peak Emitter Current (Pulse) IERM 800 Amperes Power Device Junction Temperature Tj -20 to 150 °C Control Sector Supply Voltage (Applied Between VP1-VPC, VN1-VNC) V D 20 Volts Input Voltage (Applied Between CP1-VPC, CN1-VNC) V CIN 20 Volts Fault Output Supply Voltage (Applied Between FPO-VPC, FNO-VNC) V FO 20 Volts Fault Output Current (Sink Current at FPO, FNO Terminals) IFO 20 mA *1 Case temperature (TC) measured point is just under the chips.

Intellimod™ Module Single Phase IGBT Inverter Output Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com 308/12 Rev. 1 Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units IGBT Inverter Sector Collector-Emitter Saturation Voltage VCE(sat) V D = 15V, VCIN = 0V, IC = 400A, — 1 .90 2.35 Volts Pulsed, Tj = 25°C V D = 15V, VCIN = 0V, IC = 400A, — 1 .90 2.35 Volts Pulsed, Tj = 125°C Emitter-Collector Voltage VEC I E = 400A, VD = 15V, VCIN = 15V — 1 .7 2.8 Volts Switching Times ton V D = 15V, VCIN = 0 ~ 15V, 0.3 0.8 2.0 µs t rr V CC = 300V, IC = 400A, — 0.4 0.8 µs t C(on) T j = 125°C, — 0.4 1 .0 µs t off Inductive Load — 1 .0 2.3 µs t C(off) — 0.3 1 .0 µs Collector-Emitter Cutoff Current ICES V CE = VCES, VD = 15V, — — 1 .0 mA V CIN = 15, Tj = 25°C V CE = VCES, VD = 15V, — — 10.0 mA V CIN = 15, Tj = 125°C Control Sector Circuit Current ID V D = 15V, VCIN = 15V, VP1-VPC — 2 4 mA V D = 15V, VCIN = 15V, VN1-VNC — 2 4 mA Input ON Threshold Voltage Vth(on) Applied Between 1 .2 1 .5 1 .8 Volts Input OFF Threshold Voltage Vth(off) C P1-VPC, CN1-VNC 1 .7 2.0 2.3 Volts Short Circuit Trip Level SC -20°C ≤ Tj ≤ 125°C, VD = 15V 600 — — Amperes Short Circuit Current Delay Time toff(SC) V D = 15V — 0.2 — µs Over Temperature Protection OT Trip Level 135 — — °C (Detect Temperature of Chip) OT(hys) Reset Level — 20 — °C Supply Circuit Under Voltage Protection UVt Trip Level 11 .5 12.0 12.5 Volts (-20 ≤ Tj ≤ 125°C) UVr Reset Level — 12.5 — Volts Fault Output Current IFO(H) V D = 15V, VFO = 15V*2 — — 0.01 mA I FO(L) V D = 15V, VFO = 15V*2 — 10 15 mA Fault Output Pulse Width tFO V D = 15V*2 1 .0 1 .8 — ms *2 Fault output is given only when the internal SC, OT and UV protection. Fault output of SC, OT and UV protection operate by lower arms. Fault output of SC protecton given pulse. Fault output of OT, UV protection given pulse while over trip level.

Intellimod™ Module Single Phase IGBT Inverter Output Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com 4 08/12 Rev. 1 Thermal Characteristics Characteristic Symbol Condition Min. Typ. Max. Units Junction to Case Thermal Resistance Rth(j-c)Q Inverter IGBT (Per 1 Element)*3 — — 0.099 K/Watt R th(j-c)D Inverter FWDi (Per 1 Element)*3 — — 0.153 K/Watt Contact Thermal Resistance Rth(c-s) Case to Heatsink (Per 1 Module), — 0.018 — K/Watt Thermal Grease Applied*3 Recommended Conditions for Use Characteristic Symbol Condition Value Units Supply Voltage VCC Applied Across C1-E2 Terminals ≤ 400 Volts Control Supply Voltage VD Applied Between VP1-VPC, VN1-VNC*4 15 ±1 .5 Volts Input ON Voltage VCIN(on) Applied Between ≤ 0.8 Volts Input OFF Voltage VCIN(off) C P1-VPC, CN1-VNC ≥ 4.0 Volts PWM Input Frequency fPWM Using Application Circuit ≤ 20 kHz Arm Shoot-Through Blocking Time tDEAD For IPM’s each Input Signal ≥ 3.0 µs *3 When using the Rth(s-a) case temperature (TC) is measured point is just under chips. *4 With ripple satisfying the following conditions: dv/dt swing ≤ ±5V/µs, variation ≤ 2V peak to peak.

Intellimod™ Module Single Phase IGBT Inverter Output Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com 508/12 Rev. 1 COLLECTOR CURRENT, IC, (AMPERES) COLLECTOR-EMITTER VOLTAGE, VCE(SAT), (VOLTS) SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) 0 100 200 300 400 1.0 1.5 0.5 VD = 15V 2.0 2.5 CONTROL SUPPLY VOLTAGE, VD, (VOLTS) COLLECTOR-EMITTER SATURATION VOLTAGE, VCE(SAT), (VOLTS) COLLECTOR-EMITTER SATURATON VOLTAGE CHARACTERISTICS (TYPICAL) 12 1413 15 1716 18 1.5 1.0 2.0 2.5 IC = 400A Tj = 25°C Tj = 125°C COLLECTOR-EMITTER VOLTAGE, VCE(sat), (VOLTS) COLLECTOR CURRENT, IC, (AMPERES) OUTPUT CHARACTERISTICS (TYPICAL) 0 1.0 1.5 2.0 2.5 100 VD = 13V 17 Tj = 25°C 200 400 300 0 0.5 1.0 1.5 2.0 100 200 400 300 COLLECTOR CURRENT, IC, (AMPERES) SWITCHING TIMES, ton, toff, (/uni03BCs) SWITCHING TIME VS. COLLECTOR CURRENT CHARACTERISTICS (TYPICAL) 101 101 102 103 100 10-1 ton VCC = 300V VD = 15V INDUCTIVE LOAD toff Tj = 25°C Tj = 125°C COLLECTOR CURRENT, IC, (AMPERES) SWITCHING TIMES, tc(on), tc(off), (/uni03BCs) SWITCHING TIME VS. COLLECTOR CURRENT CHARACTERISTICS (TYPICAL) 100 101 102 103 10-1 10-2 tc(on) tc(off) COLLECTOR CURRENT, IC, (AMPERES) SWITCHING ENERGY, Eon, Eoff, (mJ/PULSE) SWITCHING LOSS COLLECTOR CURRENT CHARACTERISTICS (TYPICAL) 0 300 400100 200 500 Eoff Eon VCC = 300V VD = 15V Tj = 25°C Tj = 125°C COLLECTOR RECOVERY CURRENT, -IC, (AMPERES) REVERSE RECOVERY TIME, trr, (S) REVERSE RECOVERY CHARACTERISTICS (TYPICAL) 0.5 0 300 400200100 500 0.1 Irr trr 0 300 400200100 500 200 REVERSE RECOVERY CURRENT, Irr, (AMPERES) 0.2 80 0.3 120 0.4 160 EMITTER-COLLECTOR VOLTAGE, VEC, (VOLTS) COLLECTOR RECOVERY CURRENT, -IC, (AMPERES) DIODE FORWARD CHARACTERISTICS (TYPICAL) Tj = 25°C Tj = 125°C VD = 15V Tj = 25°C Tj = 125°C VCC = 300V VD = 15V INDUCTIVE LOAD Tj = 25°C Tj = 125°C VCC = 300V VD = 15V INDUCTIVE LOAD Tj = 25°C Tj = 125°C VCC = 300V VD = 15V INDUCTIVE LOAD Tj = 25°C Tj = 125°C COLLECTOR RECOVERY CURRENT, -IC, (AMPERES) SWITCHING LOSS, Err, (mJ/PULSE) SWITCHING REVERSE RECOVERY LOSS CHARACTERISTICS (TYPICAL)

Intellimod™ Module Single Phase IGBT Inverter Output Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com 6 08/12 Rev. 1 JUNCTION TEMPERATURE, Tj, (°C) SHORT CIRCUIT CURRENT TRIP LEVEL, (Tj = 25°C) = 1.0 SHORT CIRCUIT TRIP LEVEL VS. JUNCTION TEMPERATURE (TYPICAL) 0-50 10050 150 0.4 1.2 1.6 0.8 2.0 0-50 10050 150 50 15 2010 25 VD = 15V JUNCTION TEMPERATURE, Tj, (°C) SUPPLY CIRCUIT UNDER VOLTAGE PROTECTION TRIP RESET LEVEL, UVt, UVr, (VOLTS) CONTROL SUPPLY VOLTAGE TRIP-RESET LEVEL TEMPERATURE DEPENDANCY (TYPICAL) VD = 15V UVt UVr FREQUENCY CURRENT, fc, (kHz) TIME, (s)TIME, (s) CIRCUIT CURRENT, ID, (mA) CIRCUIT CURRENT VS. FREQUENCY CURRENT (TYPICAL) VD = 15V Tj = 25°C Tj = 125°C NORMALIZED TRANSIENT THERMAL IMPEDANCE, Zth(j-c) Zth = Rth • (NORMALIZED VALUE) NORMALIZED TRANSIENT THERMAL IMPEDANCE, Zth(j-c) Zth = Rth • (NORMALIZED VALUE) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (FWDi) 10010-3 10-2 10-1 100 101 10-5 10-4 10-3 10-3 10-2 10-1 100 10-3 10-2 10-1 10-3 10-2 10-1 100 101 10-5 10-4 10-3 Single Pulse TC = 25°C Per Unit Base = R th(j-c) = 0.153 K/W Single Pulse T C = 25°C Per Unit Base = R th(j-c) = 0.099 K/W