PM25RSB120

PM25RSB120 POWEREX | Alldatasheet

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Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272Intellimod™ Module Three Phase + Brake IGBT Inverter Output

25 Amperes/1200 Volts

Description: Powerex Intellimod™ Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 20 KHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free-wheel diode power devices. Features: h Complete Output Power Circuit h Gate Drive Circuit h Protection Logic – Short Circuit – Over Current – Over Temperature – Under Voltage Applications: h Inverters h UPS h Motion/Servo Control h Power Supplies Ordering Information: Example: Select the complete part number from the table below -i.e. PM25RSB120 is a 1200V ,

25 Ampere Intellimod™ Intelligent

Power Module. Type Current Rating V CES Amperes Volts (x 10) PM 25 120 Dimensions Inches Millimeters A 3.96 ± 0.04 100.5 ± 1.0 B 3.48 ± 0.02 88.5 ± 0.5 C 2.76 ± 0.04 70.0 ± 1.0 D 2.30 ± 0.02 58.5 ± 0.5 E 1.191 ± 0.02 30.25 ± 0.5 F 0.83 21.0 G 0.75 19.0 H 0.73 18.5 J 0.71 18.0 K 0.69 17.5 L 0.67 17.0 M 0.581 14.76 N 0.541 13.75 P 0.541 13.74 Dimensions Inches Millimeters Q 0.41 10.5 R 0.39 10.0 S 0.394 ± 0.010 10.00 ± 0.25 T 0.39 Dia. Dia. 10.0 U 0.364 9.25 V 0.24 6.0 W 0.18 Dia. Dia. 4.5 X 0.16 4.0 Y 0.12 3.0 Z 0.88 ± 0.02 2.25 ± 0.5 AA 0.086 ± 0.02 2.18 ± 0.5 AB 0.079 ± 0.010 2.00 ± 0.25 AC 0.06 1.5 AD 0.01 0.25 Outline Drawing and Circuit Diagram F X Y V V V V V V V V 10. 11. 12. 13. 14. 15. 16. U U VV W W WPC UPI VPI WPI NC NI P N P P N N UPC FO V VPC B AC V L Q R 0.5 MM SQ. PIN (19 TYP.) .250 TAB (6 TYP.) 17. 18. 19. R WF O VFO UF O D U G M H A B S S S P AD C AA N J K AD E Z H 12 4 P N B UVW AB (15 TYP.) T - DIA. (4 TYP.) W - DIA. (4 TYP.) 3 5 6 7 8 9 11 13 15 17 19 12 14 16 18 VV CC S I GND GND OUT UPI V U FO UP UPC F O IN V CC S I GND GND OUT F O IN V CC S I GND GND OUT F O IN V V FO V V FO VPI V VP VPC WPI W WP WPC V CC S I GND GND OUT F O IN V CC S I GND GND OUT F O IN U N V CC S I GND GND OUT F O IN V V W NV NI N NC TEMP FO PUVWN V CC S I GND GND OUT F O IN B B R

Intellimod™ Module Three Phase + Brake IGBT Inverter Output Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 Absolute Maximum Ratings, Tj = 25°C unless otherwise specified Characteristics Symbol PM25RSB120 Units Power Device Junction Temperature T j -20 to 150 °C Storage Temperature T stg -40 to 125 °C Case Operating Temperature T C -20 to 100 °C Mounting Torque, M4 Mounting Screws — 13 in-lb Module Weight (T ypical) — 330 Grams Supply Voltage Protected by OC and SC (VD = 13.5 - 16.5V, Inverter Part, Tj = 125°C) V CC(prot.) 800 Volts Isolation Voltage, AC 1 minute, 60Hz Sinusoidal V RMS 2500 Volts Control Sector Supply Voltage Applied between (VUP1 -VUPC , VVP1 -VVPC , VWP1 -VWPC , VN1 -VNC )V D 20 Volts Input Voltage Applied between (UP, VP, WP, UN , VN , WN , Br)V CIN 20 Volts Fault Output Supply Voltage V FO 20 Volts Fault Output Current I FO 20 mA IGBT Inverter Sector Collector-Emitter Voltage (VD = 15V, VCIN = 15V) V CES 1200 Volts Collector Current, ± IC 25 Amperes Peak Collector Current, ± ICP 50 Amperes Supply Voltage (Applied between P - N) V CC 900 Volts Supply Voltage, Surge (Applied between P - N) V CC(surge) 1000 Volts Collector Dissipation P C 132 Watts Brake Sector Collector-Emitter Voltage V CES 1200 Volts Collector Current, ± IC 10 Amperes Peak Collector Current, ± ICP 20 Amperes Supply Voltage (Applied between P - N) V CC 900 Volts Supply Voltage, Surge (Applied between P - N) V CC(surge) 1000 Volts Collector Dissipation P C 62 Watts Diode Forward Current I F 10 Amperes Diode DC Reverse Voltage V R(DC) 1200 Volts

Intellimod™ Module Three Phase + Brake IGBT Inverter Output Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units Control Sector Over Current Trip Level Inverter Part OC -20 °C ≤ T ≤ 125°C 32 62 — Amperes Over Current Trip Level Brake Part 15 30 — Amperes Short Circuit Trip Level Inverter Part SC -20 °C ≤ T ≤ 125°C — 101 — Amperes Short Circuit Trip Level Brake Part — 41 — Amperes Over Current Delay Time t off(OC) VD = 15V — 10 — µS Over Temperature Protection OT Trip Level 100 110 120 °C OT R Reset Level — 90 — °C Supply Circuit Under Voltage Protection UV Trip Level 11.5 12.0 12.5 Volts UV R Reset Level — 12.5 — Volts Supply Voltage V D Applied between VUP1 -VUPC , 13.5 15 16.5 Volts VVP1 -VVPC , VWP1 -VWPC , VN1 -VNC Circuit Current I D VD = 15V, VCIN = 15V, VN1 -VNC —4 46 0 m A VD = 15V, VCIN = 15V, VXP1 -VXPC —1 31 8 m A Input ON Threshold Voltage V CIN(on) Applied between 1.2 1.5 1.8 Volts Input OFF Threshold Voltage V CIN(off) UP, VP, WP, UN , VN , WN , Br 1.7 2.0 2.3 Volts PWM Input Frequency f PWM 3-B Sinusoidal — 15 20 kHz Fault Output Current I FO(H) VD = 15V, VFO = 15V — — 0.01 mA IFO(L) VD = 15V, VFO = 15V — 10 15 mA Minimum Fault Output Pulse Width t FO VD = 15V 1.0 1.8 — mS

Intellimod™ Module Three Phase + Brake IGBT Inverter Output Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units IGBT Inverter Sector Collector Cutoff Current I CES VCE = VCES , Tj = 25°C — — 1.0 mA VCE = VCES , Tj = 125°C— — 1 0 m A Diode Forward Voltage V FM -IC = 25A, VD = 15V, VCIN = 5V — 2.5 3.5 Volts Collector-Emitter Saturation Voltage V CE(sat) VD = 15V, VCIN = 0V, IC = 25A — 2.5 3.5 Volts VD = 15V, VCIN = 0V, IC = 25A, — 2.2 3.2 Volts Tj = 125°C Inductive Load Switching Times t on 0.5 1.0 2.5 µS trr VD = 15V, VCIN = 0 ~ 15V — 0.15 0.3 µS tC(on) VCC = 600V, IC = 25A — 0.4 1.0 µS toff Tj = 125°C — 2.0 3.0 µS tC(off) — 0.7 1.2 µS Brake Sector Collector-Emitter Saturation Voltage V CE(sat) VD = 15V, VCIN = 0V, IC = 25A, — 2.8 3.8 Volts Tj = 25°C VD = 15V, VCIN = 0V, IC = 25A, — 2.5 3.5 Volts Tj = 125°C Diode Forward Voltage V FM -IC = 10A, VD = 15V, VCIN = 5V — 2.5 3.5 Volts Collector Cutoff Current I CES VCE = VCES , Tj = 25°C— — 1 m A VCE = VCES , Tj = 125°C— — 1 0 m A

Intellimod™ Module Three Phase + Brake IGBT Inverter Output Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 Thermal Characteristics Characteristic Symbol Condition Min. Typ. Max. Units Junction to Case Thermal Resistance R th(j-c)Q Each Inverter IGBT — — 0.95 °C/Watt R th(j-c)D Each Inverter FWDi — — 2.5 °C/Watt R th(c-f)Q Each Brake IGBT — — 2.0 °C/Watt R th(c-f)D Each Brake FWDi — — 2.5 °C/Watt Contact Thermal Resistance R th(c-f) Case to Fin Per Module, — — 0.036 °C/Watt Thermal Grease Applied Recommended Conditions for Use Characteristic Symbol Condition Value Units Supply Voltage V CC Applied across P-N Terminals 0 ~ 800 Volts VD Applied between VUP1 -VUPC , 15 ± 1.5 Volts VN1 -VNC , VVP1 -VVPC , VWP1 -VWPC Input ON Voltage V CIN(on) Applied between 0 ~ 0.8 Volts Input OFF Voltage V CIN(off) UP, VP, WP, UN , VN , WN , Br 4.0 ~ VD Volts PWM Input Frequency f PWM Using Application Circuit 5 ~ 20 kHz Minimum Dead Time t DEAD Input Signal ≥ 2.5 µS

Intellimod™ Module Three Phase + Brake IGBT Inverter Output Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 Inverter Part 1.0 2.0 3.0 SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) COLLECTOR CURRENT, I C , (AMPERES) SATURATION VOLTAGE V CE(sat), (VOLTS) 03 0 20 2.5 1.5 0.5 VD = 15V VCIN = 0V Tj = 25oC Tj = 125oC 10 0 1.0 OUTPUT CHARACTERISTICS (TYPICAL) COLLECTOR-EMITTER VOLTAGE, V CE , (VOLTS) COLLECTOR CURRENT, I C , (AMPERES) 2.0 Tj = 25oC VCIN = 0V VD = 17V 13 0.5 1.5 3.02.5 100 101 102 10-1 COLLECTOR CURRENT, I C , (AMPERES) SWITCHING TIMES, ton, toff, (µs) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) ton 100 101 toff VCC = 600V VD = 15V Tj = 25oC Tj = 125oC 100 101 102 10-2 EMITTER CURRENT, I E, (AMPERES) REVERSE RECOVERY TIME, t rr, (mS) REVERSE RECOVERY CURRENT, I rr, (AMPERES) REVERSE RECOVERY CURRENT VS. EMITTER CURRENT (TYPICAL) 10-1 101 10-1 100 102 trr 100 101 VCC = 600V VD = 15V Tj = 25oC Tj = 125oC Irr 0.4 0.8 1.2 100 101 102 DIODE FORWARD VOLTAGE, V F, (VOLTS) DIODE FORWARD CURRENT, I F, (AMPERES) 1.6 2.82.0 VD = 15V Tj = 25oC Tj = 125oC 2.4 DIODE FORWARD CHARACTERISTICS 100 101 102 10-1 COLLECTOR CURRENT, I C , (AMPERES) SWITCHING TIMES, tc(on), tc(off), (µs) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) tc(on) 100 101 tc(off) VCC = 600V VD = 15V Tj = 25oC Tj = 125oC 1.0 2.0 3.0 COLLECTOR-EMITTER SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) SUPPLY VOLTAGE, V D , (VOLTS) COLLECTOR-EMITTER SATURATION VOLTAGE VCE(sat), (VOLTS) 01 2 1 4 1 6 1 82 0 IC = 25A VCIN = 0V TTj = 25oC Tj = 125oC 2.5 1.5 0.5 100 120 140 OVER CURRENT TRIP LEVEL VS. SUPPLY VOLTAGE (TYPICAL) SUPPLY VOLTAGE, V D , (VOLTS) OVER CURRENT TRIP LEVEL % (NORMALIZED) 01 2 1 4 1 6 1 82 0 Tj = 25oC 100 120 140 OVER CURRENT TRIP LEVEL VS. TEMPERATURE (TYPICAL) JUNCTION TEMPERATURE, T j, (oC) OVER CURRENT TRIP LEVEL % (NORMALIZED) -50 0 50 100 150 VD = 15V

Intellimod™ Module Three Phase + Brake IGBT Inverter Output Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 Inverter Part 100 120 140 FAULT OUTPUT PULSE WIDTH VS. TEMPERATURE (TYPICAL) JUNCTION TEMPERATURE, T j, (oC) FAULT OUTPUT PULSE WIDTH % (NORMALIZED) -50 0 50 100 150 VD = 15V CONTROL SUPPLY VOLTAGE TRIP-RESET LEVEL TEMPERATURE DEPENDENCY (TYPICAL) JUNCTION TEMPERATURE, T J, (oC) UV TRIP-RESET LEVEL, UV t, UVr, (VOLTS) -50 150 0 50 100 UV t UV r TIME, (s) TRANSIENT IMPEDANCE, Z th(j-c), (NORMALIZED VALUE) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT) 101 10-1 100 101 100 10-1 10-2 10-300 SINGLE PULSE STANDARD VALUE = R th(j-c)Q = 0.95oC/W 10-210-3 TIME, (s) TRANSIENT IMPEDANCE, Z th(j-c), (NORMALIZED VALUE) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (FWDi) 101 10-1 100 101 100 10-1 10-2 10-3 SINGLE PULSE STANDARD VALUE = F th(j-c)D = 2.5oC/W 10-210-3

Intellimod™ Module Three Phase + Brake IGBT Inverter Output Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 Brake Part 1.0 2.0 3.0 SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) COLLECTOR CURRENT, I C , (AMPERES) SATURATION VOLTAGE V CE(sat), (VOLTS) 01 0 5 VD = 15V VCIN = 0V Tj = 25oC Tj = 125oC 0.5 2.5 1.5 1.0 2.0 3.5 COLLECTOR-EMITTER SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) SUPPLY VOLTAGE, V D , (VOLTS) COLLECTOR-EMITTER SATURATION VOLTAGE VCE(sat), (VOLTS) 01 2 1 4 1 6 1 8 2 0 Tj = 25oC IC = 10A 0.5 1.5 2.5 3.0 012 OUTPUT CHARACTERISTICS (TYPICAL) COLLECTOR-EMITTER VOLTAGE, V CE , (VOLTS) COLLECTOR CURRENT, I C , (AMPERES) Tj = 25oC VCIN = 0V VD = 17V 13 0 0.4 0.8 100 101 102 DIODE FORWARD VOLTAGE, V F, (VOLTS) DIODE FORWARD CURRENT, I F, (AMPERES) 1.2 2.0 1.6 VD = 15V Tj = 25oC Tj = 125oC DIODE FORWARD CHARACTERISTICS TIME, (s) TRANSIENT IMPEDANCE, Z th(j-c), (NORMALIZED VALUE) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT) 101 10-1 100 101 100 10-1 10-2 10-3 SINGLE PULSE STANDARD VALUE = R th(j-c)Q = 2.0oC/W 10-210-3 TIME, (s) TRANSIENT IMPEDANCE, Z th(j-c), (NORMALIZED VALUE) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (FWDi) 101 10-1 100 101 100 10-1 10-2 10-3 SINGLE PULSE STANDARD VALUE = F th(j-c)D = 2.5oC/W 10-210-3