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Intellimod™ L1-Series Three Phase IGBT Inverter + Brake

25 Amperes/1200 Volts

Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com 04/130 Rev. 2 Description: Powerex Intellimod™ Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 20kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free-wheel diode power devices. Features: £ Complete Output Power Circuit £ Gate Drive Circuit £ Protection Logic – Short Circuit – Over Temperature Using On-chip Temperature Sensing – Under Voltage £ Low Loss Using Full Gate CSTBT ™ IGBT Chip Applications: £ Inverters £ UPS £ Motion/Servo Control £ Power Supplies Ordering Information: Example: Select the complete part number from the table below -i.e. PM25RL1C120 is a 1200V,

25 Ampere Intellimod™ Intelligent

Power Module. Type Current Rating VCES Amperes Volts (x 10) PM 25 120 Dim. Inches Millimeters A 3.54 90.0 B 1 .97 50.0 C 0.98 25.0 D 3.5 80.0 E 0.2 5.0 F 0.4 10.0 G 0.08 2.0 H 0.17 Dia. 4.3 Dia. J 0.8 20.5 K 0.9 23.0 L 0.47 12.0 M 0.012 0.3 Dim. Inches Millimeters N 0.58 14.6 P 0.26 6.7 Q 0.02 0.5 R 0.56 14.2 T 0.31 8.0 U 0.02 Sq. 0.5 Sq. V 0.08 2.0 X 2.20 55.0 Y 0.52 13.0 Z 0.65 16.5 Outline Drawing and Circuit Diagram A D E F F F F G G G G GG G GG G GG G B C G N P M QK J LL L L LF T S W X V Y Z C U (19 TYP .) R H (2 TYP .) 1 5 9 13 B P N U V W 19 FO 17 VN

14 VN1

8 VVP1

2 UFO

6 VFO

5 VVPC

9 VWPC

10 WFO

12 VWP1

1 VUPC

4 VUP1

13 VNC

1 .5k 1 .5k1 .5k1 .5k VWNB VCC SI GND GND OUT FO IN OT VCC SI GND GND OUT FO IN OT VCC SI GND GND OUT FO IN OT UNFO VNC WN VN1 VN VWPC WP WFO VWP1 VVPC VP VFO VVP1 VUPC UP UFO VUP1

Intellimod™ L1-Series Three Phase IGBT Inverter + Brake Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com 04/13 Rev. 2 Absolute Maximum Ratings, Tj = 25°C unless otherwise specified Characteristics Symbol PM25RL1C120 Units Power Device Junction Temperature Tj -20 to 150 °C Storage Temperature Tstg -40 to 125 °C Mounting Torque, M4 Mounting Screws — 15 in-lb Module Weight (Typical) — 150 Grams Supply Voltage, Surge (Applied between P - N) VCC(surge) 1000 Volts Self-protection Supply Voltage Limit (Short Circuit protection Capability)* VCC(prot.) 800 Volts Isolation Voltage, AC 1 minute, 60Hz Sinusoidal VISO 2500 Volts IGBT Inverter Sector Collector-Emitter Voltage (VD = 15V, VCIN = 15V) VCES 1200 Volts Collector Current (TC = 25°C) (Note 1) ±IC 25 Amperes Peak Collector Current (TC = 25°C) ±ICP 50 Amperes Collector Dissipation (TC = 25°C) (Note 1) PC 178 Watts IGBT Brake Sector Collector-Emitter Voltage (VD = 15V, VCIN = 15V) VCES 1200 Volts Collector Current (TC = 25°C) (Note 1) ±IC 25 Amperes Peak Collector Current (TC = 25°C) ±ICP 50 Amperes Collector Dissipation (TC = 25°C) (Note 1) PC 178 Watts Diode Forward Current (TC = 25°C) IF 25 Amperes Diode Rated DC Reverse Voltage (TC = 25°C) VR(DC) 1200 Volts Control Sector Supply Voltage (Applied between VUP1-VUPC, VVP1-VVPC, VWP1-VWPC, VN1-VNC) V D 20 Volts Input Voltage (Applied between UP-VUPC, VP-VVPC, WP-VWPC, UN- VN- WN-Br-VNC) V CIN 20 Volts Fault Output Supply Voltage VFO 20 Volts (Applied between UFO-VUPC, VFO-VVPC, WFO-VWPC, FO-VNC) Fault Output Current (UFO, VFO, WFO, FO Terminals) I FO 20 mA *VD = 13.5 ~ 16.5V, Inverter Part, Tj = 125°C Arm UP VP WP UN VN WN Br Axis IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi BOTTOM VIEWY X(0,0) Note 1:TC (under the chip) Measurement Point

Intellimod™ L1-Series Three Phase IGBT Inverter + Brake Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com 04/13 Rev. 2 Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units IGBT Inverter Sector Collector-Emitter Saturation Voltage V CE(sat) V D = 15V, VCIN = 0V, IC = 25A, — 1 .55 — Volts T j = 25°C V D = 15V, VCIN = 0V, IC = 25A, — 1 .75 — Volts T j = 125°C Diode Forward Voltage VEC -I C = 25A, VCIN = 15V, VD = 15V — 2.3 — Volts Inductive Load Switching Times ton — 1 .0 — µs t rr V D = 15V, VCIN = 0 ⇔ 15V — 0.5 — µs t C(on) V CC = 600V, IC = 25A — 0.4 — µs t off T j = 125°C — 2.0 — µs t C(off) — 0.7 — µs Collector-Emitter Cutoff Current ICES V CE = VCES, VD = 15V, Tj = 25°C — — 1 .0 mA V CE = VCES, VD = 15V, Tj = 125°C — — 10 mA IGBT Brake Sector Collector-Emitter Saturation Voltage V CE(sat) V D = 15V, VCIN = 0V, IC = 25A, — 1 .55 — Volts T j = 25°C V D = 15V, VCIN = 0V, IC = 25A, — 1 .75 — Volts T j = 125°C Forward Voltage VFM I F = 25A — 2.3 — Volts Collector-Emitter Cutoff Current ICES V CE = VCES, VD = 15V, Tj = 25°C — — 1 .0 mA V CE = VCES, VD = 15V, Tj = 125°C — — 10 mA Control Sector Circuit Current ID V D = 15V, VCIN = 15V, VN1-VNC — 20 30 mA V D = 15V, VCIN = 15V, V*P1-V*PC — 5 10 mA Input ON Threshold Voltage Vth(on) Applied between UP-VUPC, 1 .2 1 .5 1 .8 Volts Input OFF Threshold Voltage Vth(off) V P-VVPC, WP-VWPC, UN- VN- WN-Br-VNC 1 .7 2.0 2.3 Volts Short Circuit Trip Level SC Inverter Part 50 — — Amperes (-20°C ≤ Tj ≤ 125°C, VD = 15V) Brake Part 50 — — Amperes Short Circuit Current Delay Time toff(SC) V D = 15V — 0.2 — µs Over Temperature Protection OT Trip Level 135 145 — °C (Detect Tj of IGBT Chip) OTR Reset Level — 125 — °C Supply Circuit Under-voltage Protection UV Trip Level 11 .5 12.0 12.5 Volts (-20 ≤ Tj ≤ 125°C) UVR Reset Level 12.0 12.5 13.0 Volts Fault Output Current* IFO(H) V D = 15V, VCIN = 15V — — 0.01 mA I FO(L) V D = 15V, VCIN = 15V — 10 15 mA Minimum Fault Output Pulse Width* tFO V D = 15V 1 .0 1 .8 — ms *Fault output is given only when the internal SC, OT and UV protections schemes of either upper or lower arm device operates to protect it.

Intellimod™ L1-Series Three Phase IGBT Inverter + Brake Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com 04/13 Rev. 2 Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units Thermal Characteristics, Tj = 25°C unless otherwise specified Characteristic Symbol Condition Min. Typ. Max. Units Junction to Case Thermal Resistance R th(j-c)Q IGBT (Per 1 Element) (Note 1) — — 0.70* °C/Watt Inverter Part Rth(j-c)D FWDi (Per 1 Element) (Note 1) — — 1 .18* °C/Watt Junction to Case Thermal Resistance R th(j-c)Q IGBT (Note 1) — — 0.70* °C/Watt Brake Part Rth(j-c)D FWDi (Note 1) — — 1 .18* °C/Watt Contact Thermal Resistance Rth(c-f) Case to Fin Per Module, — — 0.085 °C/Watt Thermal Grease Applied) (Note 1) Recommended Conditions for Use Characteristic Symbol Condition Value Units Supply Voltage VCC Applied across P-N Terminals ≤800 Volts Control Supply Voltage** VD Applied between VUP1-VUPC, 15.0 ±1 .5 Volts V VP1-VVPC, VWP1-VWPC, VN1-VNC Input ON Voltage VCIN(on) Applied between UP-VUPC, ≤0.8 Volts Input OFF Voltage VCIN(off) V P-VVPC, WP-VWPC, UN- VN- WN-Br-VNC ≥9.0 Volts PWM Input Frequency fPWM — ≤20 kHz Arm Shoot-through Blocking Time tDEAD Input Signal ≥2.5 µs * If you use this value, Rth(f-a) should be measured just under the chips. ** With ripple satisfying the following conditions: dv/dt swing ≤ ±5V/µs, Variation ≤ 2V peak to peak.