8857857 CLARKE | Alldatasheet
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OPERATION & MAINTENANCE INSTRUCTIONS DL1225 6.5KVA PETROL GENERATOR MODEL NO: PG7500ADVES PART NO: 8857857
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com INTRODUCTION Thank you for purchasing this CLARKE 6.5KVA Petrol Generator. Before attempting to use this product, please read this manual thoroughly and follow the instructions carefully. In doing so you will ensure the safety of yourself and that of others around you, and you can look forward to your purchase giving you long and satisfactory service. GUARANTEE This product is guaranteed against faulty manufacture for a period of 12 months from the date of purchase. Please keep your receipt which will be required as proof of purchase. This guarantee is invalid if the product is found to have been abused or tampered with in any way, or not used for the purpose for which it was intended. Faulty goods should be returned to their place of purchase, no product can be returned to us without prior permission. This guarantee does not effect your statutory rights. ENVIRONMENTAL RECYCLING POLICY Through purchase of this product, the customer is taking on the obligation to deal with the WEEE in accordance with the WEEE regulations in relation to the treatment, recycling & recovery and environmentally sound disposal of the WEEE. In effect, this means that this product must not be disposed of with general household waste. It must be disposed of according to the laws governing Waste Electrical and Electronic Equipment (WEEE) at a recognised disposal facility.
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com GENERAL SAFETY RULES WORK AREA
- ALWAYS use in a well ventilated area.
- ALWAYS position the exhaust outlet away from people.
- NEVER use indoors or in a confined space.
- ALWAYS read these safety instructions before using the equipment.
- ALWAYS keep children away from the generator. POSITIONING THE GENERATOR 1. ALWAYS leave a least a 1m gap between the generator and any surrounding building or structures. 2. ALWAYS ensure the generator is on a solid, flat surface. 3. ALWAYS ensure the surrounding area is free from any material that could burn or be damaged by heat. 4. NEVER move or tilt the generator whilst it is switched on. FIRE PREVENTION 1. ALWAYS switch the engine OFF when refuelling. 2. ALWAYS refuel away from any source of heat. 3. ALWAYS refuel in a well ventilated area. 4. Only use standard unleaded petrol. DO NOT mix oil in with the petrol. 5. NEVER overfill the fuel tank, fill to the level specified, see page 12. 6. NEVER smoke whilst refuelling and avoid smoking or using a naked flame near the generator. 7. NEVER start the engine if there is spilled fuel. Any spillage must be wiped clean and the generator allowed to dry before attempting to start the engine. PREVENTION OF ELECTRIC SHOCK 1. NEVER use the generator in wet conditions unless it is well protected/covered. Under these conditions, adequate ventilation MUST be provided. WARNING: EXHAUST FUMES CAN BE EXTREMELY DANGEROUS IF INHALED
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com 2. NEVER operate the generator with wet hands. 3. NEVER use water or any other liquids to clean the generator. ADDITIONAL SAFETY RULES FOR GENERATORS 1. ALWAYS ensure the applied load does not exceed the generator rating. Overloading the generator is dangerous and could cause serious damage. 2.ALWAYS disconnect and turn off the generator when carrying out any maintenance. 3. ALWAYS ensure the generator reaches operating speed before connecting a load. 4. NEVER allow the generator to run out of fuel when a load is connected. 5. NEVER transport the generator with fuel in the tank. 6. DO NOT connect to a commercial or residential power supply; e.g. ring main. 7. NEVER allow the generator air vents to become blocked. SYMBOLS Read instruction manual before use Hot Surface - DO NOT touch Dangerous voltage - risk of electrocution Poisonous fumes - DO NOT use the generator in an enclosed space. Flammable Caution - The user should be aware of a general hazard Caution - High noise level when in use
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com GENERATOR OVERVIEW NO DESCRIPTION NO DESCRIPTION
1 Fuel Tank 7 Fuel Valve
2 Control Panel 8 Fuel Gauge
3 Battery 9 Choke Lever
4 Oil Filler Cap 10 Spark Plug
5 Starter Handle 11 Muffler (Exhaust)
6 Air Filter
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com CONTROL PANEL OVERVIEW NO DESCRIPTION NO DESCRIPTION
1 Engine Key Start 8 Oil Level Alert Light
2 DC 12V 8.3A Circuit Breaker 9 AC 230V 13A Socket
3 Voltmeter 10 AC 230V 32A Socket
4 AC Main Circuit Breaker 11 AC 110V 16A Circuit Breaker
5 DC 12V 8.3A Jumper Terminals 12 AC 110V 32A Circuit Breaker
6 AC 110V 16A Socket 13 AC 230V 13A Circuit Breaker
7 AC 110V 32A Socket 14 Earth Point
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com UNPACKING AND ASSEMBLY Unpack your generator and check to ensure the following items are present. Should there be any deficiency or damage caused during transit contact your CLARKE dealer immediately. NO DESCRIPTION NO DESCRIPTION 1 2 x Wheels 6 2 x Axle, Washers & Split Pins 2 2 x Handles 7 2 x Ignition Keys 3 1 x Crocodile Clip Jump Cable Set 8 2 x Foot Assemblies 4 4 x Foot Assembly Nut and Bolts 9 1 x Spark Plug Box Spanner & Bar 5 2 x Handle Nut and Bolts
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com BEFORE USING THE GENERATOR Before using your generator check that:
- The generator is in good condition and free from any damage.
- The generator is clean and free from fuel or oil spillage.
- The generator is correctly located for use, see page 3.
- The generator is correctly earthed, see page 10.
- The fuel system is intact and there is no leakage. NOTE: ALWAYS use a funnel to fill the fuel tank to avoid accidental spillage of fuel. If fuel is spilled it must be cleaned up before use. FITTING THE FEET & WHEELS Due to the weight of the generator it is recommended that 2 people undertake the assembly. 1. Lay a protective cover on the ground and place the generator on to it. 2. Place the generator on its front end and attach a foot to the frame using the 2 x M8 x 50 bolts and 2 x M8 locking nuts, as shown. 3. Repeat this for the second foot. WARNING: ENSURE THERE IS ADEQUATE FUEL IN THE TANK WHEN USING THE GENERATOR. RUNNING OUT OF FUEL OR STOPPING THE ENGINE SUDDENLY WITH A LOAD CONNECTED COULD CAUSE SERIOUS DAMAGE. WARNING: ALWAYS CHECK THE OIL LEVEL BEFORE STARTING SEE PAGE 11, FAILURE TO MAINTAIN THE CORRECT OIL LEVEL MAY SERIOUSLY DAMAGE THE ENGINE.
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com 4. Slide a wheel on to an axle and then one of the large washers and insert a split pin and fan out to lock in place. 5. Slide this assembly into the wheel support on the frame. 6. Place the smaller washer onto the axle and insert the split pin. 7. Fan out the split pin to lock the wheel assembly in place. 8. Repeat steps 4 - 7 for the second wheel. 9. Place the generator onto its wheels and feet. FITTING THE HANDLES 1. Place the handle into position as shown. 2. Secure the handle using the large bolt and locking nut supplied. 3. Repeat steps 1 - 2 for the second handle.
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com CONNECTING THE BATTERY For safety reasons, the generator battery is not connected when shipped. Follow these steps to connect the battery. 1. Connect the negative wire to the negative terminal on the battery as shown. 2. Connect the positive wire to the positive terminal on the battery as shown. 3. Ensure both terminals are covered by the plastic covers. EARTH POINT Attach a suitable earth lead to a good earthing point - water pipe, ground spike etc., whenever you use this generator. 1. Ground the generator by connecting a suitable grounding wire to the earth point, as shown, which is located on the control panel. 2. Connect the other end of the grounding wire to a copper or brass grounding rod or suitable grounding point that is driven into the earth. WARNING: FAILURE TO PROPERLY GROUND THE GENERATOR BEFORE USE CAN RESULT IN ELECTROCUTION
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com CHECKING THE ENGINE OIL LEVEL On the control panel is the Oil Level Alert light. If this light illuminates, then follow the below instructions. 1. Turn the dipstick anti-clockwise and remove from the oil fill tube. 2. Wipe the dipstick with a clean cloth. 3. Insert the dipstick back into the oil fill tube and then remove it again. DO NOT screw in the oil filler cap/ dipstick when doing this. 4. If the oil level is at or below the ‘L’ mark on the dipstick, using a funnel, add oil to the crankcase.
- Fill until the oil reaches the threads in the oil fill tube.
- Oil capacity (See page 21).
- We recommend the use of the following oil: CLARKE SAE30 Motor Oil; Part No: 3050852 5. Replace the oil filler cap. WARNING: TO CARRY OUT THIS CHECK, PLACE THE GENERATOR ON LEVEL GROUND WITH THE ENGINE SWITCHED OFF. WARNING: TAKE CARE NOT TO TOUCH ANY HOT PARTS OF THE GENERATOR WHEN CHECKING THE OIL LEVEL. CAUTION: FOR SAFETY SEASONS, THE GENERATOR IS SHIPPED WITHOUT OIL IN THE ENGINE. DO NOT ATTEMPT TO START THE ENGINE BEFORE FOLLOWING THE BELOW STEPS TO CHECK AND INSTALL ENGINE OIL.
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com CHECKING THE FUEL LEVEL For safety seasons, the generator is shipped without petrol in the tank. Follow these steps to check and install petrol. RECOMMENDED FUEL Only use standard unleaded petrol. DO NOT mix oil with the petrol. 1. Check the fuel level on the fuel gauge. The fuel gauge will show as red when you have fuel in the tank turning white as the fuel level decreases. 2. To add fuel, open the fuel filler cap. 3. Just inside the fuel tank is a fuel filter which catches any contaminants as you refuel. 4. Slowly add fuel to the fuel tank (maximum safe fill level: 25L) watching the fuel level gauge as you do so. NOTE: DO NOT overfill the fuel tank. 5. Replace the fuel filler cap securely. WARNING: ALWAYS REFUEL IN A WELL VENTILATED AREA AWAY FROM ANY HEAT SOURCES. WARNING: ALLOW THE UNIT TO COOL DOWN BEFORE REFUELLING. WARNING: DO NOT LEAVE FUEL WITHIN THE REACH OF CHILDREN.
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com USING YOUR GENERATOR STARTING THE ENGINE 1. Remove all connections from the AC sockets. 2. Switch the AC Circuit Breaker to the ‘OFF’ position. 3. Set the fuel valve to the ‘ON’ position as shown. 4. Move the choke lever left to the ‘CHOKE’ position. NOTE: Move the choke lever right to the ‘RUN’ position if starting the engine in hot condition.
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com 5. Insert the key into the ignition. 6. Turn the key in the ‘START’ position. NOTE: Once the engine starts the key will turn back to the ‘ON’ position. 7. Once the engine has warmed up, move the choke lever right to the ‘RUN’ position. ALTERNATIVELY 8. Turn the key to the ‘ON’ position. 9. Pull the start handle gently until you feel some resistance. 10. Then pull the start handle sharply upwards. NOTE: You may have to do this more than once. NOTE: NEVER let the handle snap back, as this may cause damage to the generator and injury. 11. Once the engine has warmed up, move the choke lever right to the ‘RUN’ position.
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com CONNECTING ELECTRICAL DEVICES The generator can supply both 230V AC and 110V AC. The sockets are laid out in the following order: (from left to right): 1. 1 x 16amp 110v (Small Yellow) 2. 1 x 32amp 110v (Large Yellow) 3. 1 x 13amp 230V (Small Black) 4. 1 x 32amp 230V (Large Blue) Follow the steps below to properly connect your device(s) to the generator. 1. Before connecting electrical devices, allow the generator to run for a few minutes to stabilise the speed and voltage output. 2. Select the device with the highest wattage and make sure it is turned off. Plug the device into the generator and then turn the device on. Allow the engine to stabilise. 3. Repeat step 2 to plug in each additional device. DO NOT attempt to plug in and start multiple devices at the same time. GENERATOR CAPACITY Make sure the generator can supply enough running (rated) and starting (max.) watts for the items you will power at the same time. Follow these simple steps. 1. Select the items you will power at the same time. 2. Total the running (rated) watts of these items. This is the amount of power the generator must produce to keep the items running. 3. Estimate how many starting (max.) watts you will need. Starting wattage is the short burst of power needed to start electric motor driven tools such as a circular saw or refrigerator. Because not all motors start at the same time, total starting (max.) watts can be estimated by adding only the items with the highest additional starting (max.) to the total rated watts.
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com Example Only: Total Running Watts: 1180 Highest Starting Watts: +1275 Total Starting Watts Needed = 2455 NEVER add more loads than the generator capacity. Take special care to consider surge loads in generator capacity as previously described. The chart below serves as a reference only for the estimated wattage requirements of common electrical devices. however, DO NOT solely reply on this chart, all electronics and appliances are built differently, ALWAYS check the wattage listed on the electrical device before consulting this chart: Tool/ApplianceRunning Watts Additional Starting Watts Refrigerator 700 1350 Portable Fan 40 120 Laptop 250 250 46 in. Flat Screen TV 190 190
1180 Total Running Watts 1275 Highest Starting Watts
Tool/ApplianceRated (Running) WattsSurge (Starting) Watts Hot Plate 2500 0 Saw - Circular 1500 1500 Saw - Mitre 1200 1200 Microwave 1000 0 Well Water Pump 1000 1000 Sump Pump 800 1200 Refrigerator 800 1200 Computer 800 0 Television 500 0 Box Fan 300 600 Light Bulb 75 0
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com JUMPSTARTING A VEHICLE ALWAYS carry out the following preliminary checks before connecting the generator to the vehicle battery:
- Switch off the vehicle ignition and ALL ancillary equipment (lighting, radio etc.)
- Ensure the vehicle battery is rated at 12V and not damaged in any way.
- Ensure the area is well ventilated.
- Make sure that the battery terminals are clean and the clamps are firm and secure.
- If fitted, remove any vehicle battery filler plugs and check the electrolyte level. If necessary, top up with distilled water.
- Make sure that the generator is OFF. 1. Loosen the positive (red) terminal of the DC 12V/8.3A connections. 2. Take the positive (red, +) ‘C’ clip of the jump cable and slide it into the terminal and tighten the terminal. 3. Loosen the negative (black, -) terminal of the DC 12V/8.3A connections. 4. Take the negative (black) ‘C’ clip of the jump cable and slide it into the terminal and tighten the terminal. 5. Connect the positive (red, +) clamp to the positive (red, +) battery terminal first. Take care the clamp does not touch any moving parts or fuel lines. 6. Connect the black clamp to the earthed battery terminal, (this is usually the negative (-ve) terminal and coloured BLACK) or to a suitable earthing point on the vehicle chassis ensuring the connections are firm and secure. STARTING THE ENGINE 1. Start the generator, see page 13. 2. Switch or press the vehicle ignition to ‘start’. If the engine does not start, switch OFF the ignition and wait for at least 30 seconds before trying again. 3. If the vehicle does not start after 3 attempts, investigate any problems with the vehicle electrical systems. 4. Once the engine is running, switch off the generator, see page 19, disconnect the earthed (negative, -) clamp FIRST i.e. that connected to the chassis or negative (- ve) terminal etc, then disconnect the Positive (+) clamp from the battery terminal.
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com You should remove the connections within 30 seconds of starting the vehicle. 5. Leave the vehicle engine running for a while to let the alternator recharge the battery. NOTE: Take great care not to touch the red positive (+) clamp against the black negative (-) clamp. 6. Disconnect the ‘C’ clips from the generator. MAIN AC BREAKER The Main AC Breaker will activate (switch to the ‘OFF’ position) if the generator or circuit is overloaded. If the Main AC Breaker activates or any of the smaller individual circuit breakers, 1. Remove any connected devices from the generator. 2. Wait for a few minutes. 3. Reset the breaker to the ‘ON’ position. 4. Restart the generator. 5. Reconnect the devices to the generator, making sure you do not exceed the maximum capacity of the generator. CAUTION: MAKE SURE THAT THE APPLIANCE BEING CONNECTED IS IN GOOD WORKING ORDER, IF IT BEGINS TO ACT ABNORMALLY OR STOPS SUDDENLY, DISCONNECT IT FROM THE GENERATOR CAUTION: MAKE SURE THE APPLIANCE DOES NOT EXCEED THE MAXIMUM RATED LOAD FOR THE GENERATOR. CAUTION: ANY DEVICE WHICH CONTAINS AN INDUCTIVE LOAD E.G. DEVICES THAT CONTAIN A MOTOR MAY REQUIRE MORE CURRENT ON STARTUP.
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com SHUTTING DOWN THE GENERATOR 1. Disconnect all electric devices. 2. Make sure that the AC breaker is set to the off (down) position. 3. Turn the ignition key to the ‘OFF’ position. 4. Turn the fuel valve to “OFF”. NOTE: To stop the generator in an emergency simply turn the ignition key to the ‘OFF’ position.
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com MAINTENANCE Some adjustments will need to be made periodically to properly maintain the generator. All service and adjustments should be made at least one time every year. It is important that the maintenance chart below is followed:
- ** = Recommended to be performed more often than in the schedule if operated in a dusty environment.
- *** = Recommended to be performed by a CLARKE authorized dealer.
- **** = Adjust air gap to 0.6 - 0.7 mm. Item Action Frequency Each Time of Use Every 3 Months or
50 Hrs
100 Hrs
(Page 21) Check Level * Replace * Air Filter (Page 23) Check * Clean ** Replace * Spark Plug (Page 22) Clean - Adjust **** Replace * Idling Check - Adjust * Valve Clearance Check - Adjust * Fuel Tank Clean *** Fuel Filter (page 24) Check - Clean * Fuel Supply Line Check Every Two Years (Replace if Necessary***)
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com CHANGING THE ENGINE OIL 1. Unscrew and remove the oil filler cap/dipstick. 2. Place an oil collection tray under the drain plug. 3. Unscrew the drain plug and allow the used engine oil to drain from the crankcase into the oil collection tray. NOTE: Drain the engine oil when the engine is warm, this will ensure the oil flows out faster. 4. Replace the drain plug. 5. Fill the crankcase with new engine oil.
- Fill until the oil reaches the threads in the oil fill tube.
- Oil capacity: 1.1 Litre.
- We recommend the use of the following oil: CLARKE SAE30 Motor Oil; Part No: 3050852 6. Replace the oil filler cap/dipstick. ENVIRONMENTAL PROTECTION One of the most damaging sources of pollution is oil, DO NOT throw away used engine oil in with your domestic rubbish or pour it down drains or sinks. Place it in a leak proof container and take it to your local waste disposal site. CAUTION: PROLONGED EXPOSURE TO USED ENGINE OIL IS HARMFUL, ALWAYS WASH YOUR HANDS THOROUGHLY AFTER HANDLING USED ENGINE OIL.
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com CHANGING THE SPARK PLUG 1. Remove the side panel bolts and remove the side panel 2. Remove the spark plug cap from the spark plug. 3. Use the spark plug spanner supplied to remove the spark plug. 4. Remove any carbon that has accumulated around the electrode. 5. Check the spark plug gap (a), it should be between 0.7 and 0.8 mm, adjust if necessary. 6. Check the overall condition of the spark plug for erosion or pitting and replace if necessary. 7. Reinstall the spark plug and replace the spark plug cap. CAUTION: ALLOW THE ENGINE TO COOL BEFORE REMOVING THE SPARK PLUG.
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com CHECKING THE AIR FILTER 1. Unclip and remove the air filter cover. 2. Remove the air filter element. 3. Make sure that the air filter is clean and not damaged.
- If the air filter is damaged contact CLARKE spare parts department for a replacement.
- If the filter is dirty, wash in a solution of warm water and mild detergent and rinse thoroughly. Leave the filter to dry completely, once it is dry immerse in clean engine oil and squeeze to remove excess oil. 4. Replace the filter to its original position and replace the air filter cover. CAUTION: DO NOT USE THE GENERATOR WITHOUT THE AIR FILTER FITTED, THIS CAN DAMAGE THE GENERATOR. WARNING: DO NOT USE INFLAMMABLE SOLVENTS OR PETROL TO CLEAN THE AIR FILTER.
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com CLEANING/DRAINING THE FUEL TANK & FILTER
- You will need a length of 7mm external diameter tubing. 1. Set the fuel valve to the ‘OFF’ position. 2. Disconnect the fuel supply line by pinching the tube clip and pulling the supply line off the fuel valve. 3. Attach the 7mm external diameter tubing to the bottom outlet of the fuel valve. 4. Place an approved petrol storage container under the tubing and turn the fuel valve to the ‘ON’ position.
- The fuel in the tank will drain into the container. 5. Once the fuel tank is empty turn the fuel valve to the ‘OFF’ position and reconnect the fuel supply line. CLEAN FUEL TANK FILTER Just inside the fuel tank is a fuel filter. Check this filter periodically and remove any contaminants which may have accumulated. CAUTION: ALWAYS CARRY THIS PROCEDURE OUT IN A WELL VENTILATED AREA AND AWAY FROM ANY NAKED FLAME.
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com 1. Remove the fuel tank cap. 2. Lift out the filter inside. 3. Clean the filter with solvent. If the filter is damaged, contact CLARKE Spare Parts department 020 8988 7400 for a replacement. 4. Replace the filter and fuel tank cap. TROUBLESHOOTING If this does not solve your problem, please contact the CLARKE service department. PROBLEM CAUSE SOLUTION The generator fails to start Ignition switch is off Set the ignition switch to ‘on’ Not enough oil in the generator Add more oil, see page 11 No fuel Add more fuel, see page 12, make sure the fuel valve is in the ‘ON’ position Spark plug not working correctly Change the spark plug, see page 22 The generator fails to generate electricity The device you are trying to power is faulty Make sure the device you want to power is working properly The AC breaker is switched off Switch the AC breaker on The generator is difficult to start The air filter is dirty Clean the air filter, see page 23
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com SPECIFICATIONS - PG7500ADVES Engine Engine Model/Type KM190F/Petrol Power/Displacement 15HP/420cc RPM 3600 Ignition type Spark Ignition Fuel tank capacity (L) 25 (Safe Capacity) Fuel consumption at 3/4 Load (L/h) 2.8 Maximum run time at 3/4 load (h) Approx. 9 Engine oil capacity (L) 1.1 Emissions (g/kWh) CO, HC+NOx 421, 7.2 Sound pressure level (LpA dB) 76 Sound power level (LwA dB) 96.1 Guaranteed sound power (LwA dB) 97 Uncertainty factor (K dB) 1.02 Generator Rated Frequency (Hz) 50 Rated AC Voltage per socket x 2 (V) 230 (1 x 13A, 1 x 32A) Rated AC Voltage per socket x 2 (V) 110 (1 x 16A, 1 x 32A) Rated DC Voltage per socket 1 x USB, 1 x Type C (V) 5 Rated Output Current (A) 54.5/26 Maximum Rated Output Current (A) 32 Max. Rated Output Power (W) 6500 Rated Output Power (W) 6000 Output Type Sine Wave Starter Type Recoil Operating Temperatures -5oC to 40oC IP Rating IP23M Dimensions Length x Width x Height (mm) 800 x 680 x 620 Unpacked & Unfueled Weight (kg) 82
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com WIRING DIAGRAM
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com FRAME EXPLODED DIAGRAM
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com FRAME PARTS LIST No Description No Description
01 KM190F Engine 27 Main Frame
02 Fuel Control Valve 28 Shockproof Foot (Left) x 2
03 Fuel Tank 29 Bolt x 2
04 Fuel Tank Cap 30 Rubber Foot x 4
05 Fuel Filter 31 Nut x 16
06 Bolt x 2 32 Shockproof Foot (Right) x 2
07 Fuel Meter 33 Control Panel Cover
08 Nut x 4 34 Control Panel
09 Flat Washer x 4 35 Screw
10 Bushing x 4 36 Switch
11 Rubber Gasket x 4 37 Power Light
12 Bolt x 5 38 3 in 1 Digital Display Meter
13 Engine Cover 39 Flat Gasket & Spring Washer x 4
14 Terminal 40 AC230V Socket x 2
15 Carbon Brush 41 DC Terminal
16 Stator Bolt x 4 42 Bolt
17 Bolt x 3 43 Bridge Rectifier
18 Automatic Voltage Regulator 44 Single Pole Circuit Breaker
19 Bracket 45 Circuit Breaker
20 Rotor Bolt 46 AC110V Socket x 2
21 Flat Washer 47 Cotter Pin x 2
22 Stator 48 Bolt x 2
23 Rotor 49 Locknut x 2
24 Gasket (Exhaust Valve) 50 Handle Bracket x 2
25 Muffler 51 Handle Tube x 2
26 Bolt x 4 52 Handle Grip x 2
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com
53 Supporting Foot x 2 58 Front Axle
54 Nut x 2 59 Bolt x 8
55 Holder x 2 60 Flat Washer x 2
56 Bolt x 2 61 Front Wheel x 2
57 Axle Clap 62 Accumulator
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com ENGINE EXPLODED DIAGRAM
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com ENGINE PARTS LIST No Description No Description
01 Reset Spring (Throttle Valve) 27 Wire Clamp
02 Control Assembly 28 Bearing
03 Nut x 4 29 Oil Alert
04 Cotter Pin 30 Bolt
05 Governor Arm 31 Governor Gear Set
06 Governing Pull Rod 32 Connecting Rod
07 Governing Spring 33 Crankshaft
08 Oil Control Set 34 Piston
09 Bolt x 2 35 Piston Pin
10 Recoil Starter Assembly 36 Piston Pin Clip x 2
11 Bolt x 13 37 Piston Ring
12 Outer Vent Casing 38 Bearing
13 Outer Vent Cover 39 Crankshaft Gasket
14 Nut 40 Oil Gauge Set
15 Starting Pulley 41 Crankshaft Cover Set
16 Fly Wheel 42 Bolt x 6
17 Fly Wheel Set 43 Cylinder Air Vent
18 Bolt x 2 44 Camshaft Assembly
19 Ignition Coil 45 Valve Lifter x 2
20 Oil Seal x 2 46 Exhaust Valve
21 Protection Panel (Outer Vent) 47 Intake Valve
22 Bolt 48 Cylinder Head Gasket
23 Gasket Bolt 49 Bolt x 4
24 Crank Case 50 Air Filter
25 Location Pin x 4 51 Air Filter Gasket
26 Oil Protector 52 Fuel Pipe Clamp
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com
53 Fuel Pipe 67 Bolt x 2
54 Carburetor 68 Valve Rocker Arm x 2
55 Carburetor Gasket x 2 69 Nut x 2
56 Insulation Board 70 Nut x 2
57 Intake Gasket 71 Cylinder Head Gasket
58 Bolt x 2 72 Cylinder Head Cover
59 Cylinder Head 73 Waste Pipe
60 Bolt x 2 74 High Tension Cable Plate
61 Valve Lifter x 2 75 Bolt x 2
62 Spark Plug 76 Charge Coil
63 Oil Baffle Cover 77 Charging Coil
64 Plate Push Guide 78 Bolt x 2
65 Valve Spring x 2 79 Starting Motor Unit
66 Intake Valve Spring Retainer x 2 80 Battery Cable x 2
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com DECLARATION OF CONFORMITY - UKCA
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com DECLARATION OF CONFORMITY - CE
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com