7239202 CLARKE | Alldatasheet
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OPERATION & MAINTENANCE INSTRUCTIONS ORIGINAL INSTRUCTIONS GC06/24 MULTI-STAGE BOOSTER PUMPS MODEL NO: MSP490, 590 & 690 PART NO: 7239202, 7239203 & 7239204
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com INTRODUCTION Thank you for purchasing this CLARKE Booster Pump which is suitable for a variety of applications involving the transfer of clean, cold water for domestic and gardening applications. Please read this manual thoroughly and ensure you are familiar with all aspects relating to your particular pump before its connection and use. This will ensure the safe and proper installation of the pump and assist it in providing a long, trouble free performance. Please keep these instructions in a safe place for future reference. GUARANTEE This product is guaranteed against faulty manufacture for a period of 12 months from the date of purchase. Please keep your receipt which will be required as proof of purchase. This guarantee is invalid if the product is found to have been abused or tampered with in any way, or not used for the purpose for which it was intended. Faulty goods should be returned to their place of purchase, no product can be returned to us without prior permission. This guarantee does not effect your statutory rights. ENVIRONMENTAL RECYCLING POLICY Through purchase of this product, the customer is taking on the obligation to deal with the WEEE in accordance with the WEEE regulations in relation to the treatment, recycling & recovery and environmentally sound disposal of the WEEE. In effect, this means that this product must not be disposed of with general household waste. It must be disposed of according to the laws governing Waste Electrical and Electronic Equipment (WEEE) at a recognised disposal facility. If disposing of this product or any damaged components, do not dispose of with general waste. This product contains valuable raw materials. Metal products should be taken to your local civic amenity site for recycling of metal products.
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com SPECIFICATION SAFETY SYMBOLS The following symbols may be displayed on the machine or its packaging. Model MSP490 MSP590 MSP690 Maximum Delivery 90 L/min 90 L/min 90 L/min Maximum Head 43 metres 53 metres 64 metres Maximum water temperature 65 degC 65 degC 65 degC Operating Pressure 4.3 Bar 5.3 Bar 6.4 Bar Ingress Protection Rating IPx5 IPx5 IPx5 Supply 230V~ 50Hz 230V~ 50Hz 230V~ 50Hz Rated Input Power 1100 W 1350 W 1650 W Rated Output Power 850 W 1050 W 1300 W Input current @ Maximum Head 3.06 A 3.73 A 4.38 A Input current @ Maximum Flow 4.61 A 5.70 A 6.82 A Inlet/Outlet Thread Size 1” BSP 1” BSP 1” BSP Product weight 11.8 kg 13.1 kg 14.8 kg Overall dimensions (L x W x H) mm 406x140x192 431x140x192 485x140x192 Read this instruction booklet carefully before use. Wear ear defenders Wear eye protection Recycle unwanted materials under WEEE Directive Wear protective gloves General Hazard
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com GENERAL SAFETY PRECAUTIONS Before using this product it is in your own interest to read and pay attention to the following safety rules. 1. ALWA YS keep the working area clean and well lit. Floors should always be kept clear. Cluttered or dark areas invite accidents. 2. NEVER over-reach. Keep your proper footing and balance at all times when installing or maintaining the pump. 3. NEVER direct any water discharge towards electrical wiring or equipment. 4. ALWA YS thoroughly familiarise yourself with this pump & its operation, and follow all instructions in this manual. NEVER allow persons unfamiliar with these instructions to install or operate the pump. 5. ALWA YS ensure that the pump is properly installed to prevent it from moving during operation and that the immediate area surrounding the pump is kept clear. 6. ALWA YS maintain the pump with care and keep it clean for best / safest performance. 7. NEVER modify this pump in any way. Use it only for the purpose for which it is designed. 8. NEVER use for pumping flammable liquids or corrosive chemicals. This pump is only designed to pump clean water. 9. ALWA YS have the pump serviced by your local dealer, using only identical replacement parts. This will ensure the safety of the pump is maintained. The use of non standard parts could be hazardous. 10. NEVER use this product if any part is damaged. Have it inspected and repaired by your local CLARKE dealer. ALWAYS turn the pump off before carrying out any maintenance. 11. NEVER allow the pump to run dry. WARNING: ALWAYS CONNECT THE PUMP TO AN EARTHED POWER SUPPLY VIA AN RCD. CAUTION: THIS PUMP IS NOT A SUBMERSIBLE PUMP. ON NO ACCOUNT SHOULD IT EVER BE IMMERSED IN WATER.
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com ELECTRICAL INSTALLATION Connect the mains lead to a standard, 230 Volt (50Hz) electrical supply through an approved 13 amp BS 1363 plug or a suitably fused isolator switch. This product may be fitted with a non-rewireable plug. If it is necessary to change the fuse in the plug, the fuse cover must be refitted. If the fuse cover becomes lost or damaged, the plug must not be used until a suitable replacement is obtained. If the plug has to be changed because it is not suitable for your socket, or because of damage, it must be removed and a replacement fitted, following the wiring instructions shown below. The old plug must be discarded safely, as insertion into a power socket could cause an electrical hazard. The colours of the wires in the power cable must agree with the markings on the plug. Connect the BLUE wire to the terminal marked N. Connect the BROWN wire to the terminal marked L. Connect the YELLOW AND GREEN wire to the terminal marked E or . AN APPROVED RESIDUAL CURRENT DEVICE (RCD) WHICH HAS A TRIPPING CURRENT OF LESS THAN 30 mA MUST BE USED. If you are not sure consult a qualified electrician. WARNING: READ THESE ELECTRICAL SAFETY INSTRUCTIONS THOROUGHLY BEFORE CONNECTING THE PRODUCT TO THE MAINS SUPPLY. WARNING: THE WIRES IN THE POWER CABLE OF THIS PRODUCT ARE COLOURED IN ACCORDANCE WITH THE FOLLOWING CODE: BLUE = NEUTRAL BROWN = LIVE YELLOW AND GREEN = EARTH Plug must be BS1363/A approved. Always fit Ensure that the outer sheath of Neutral (Blue) Live (Brown) Earth (Green and a 13 Amp the cable is firmly held by the clamp fuse. Yellow)
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com INSTALLATION OF THE PUMP IMPORTANT: The pump MUST NOT be connected to the mains power supply until all hose/pipe installations are completed. These notes are for guidance on how to achieve a proper working system. If any part of the system is to be connected to the mains water supply, ensure that you comply with your local water authority regulations. INSTALLATION LAYOUT The pump must always be installed and operated in a horizontal position using the fixing holes in the base to secure the pump firmly in its operating position. Ensure that there is adequate air circulation around the motor. Avoid situations where there is the risk of water coming into contact with the outside of the pump. Neither the motor or the terminal box are designed to be waterproof. The suction lift i.e. the vertical distance between the water level and the pump, should not exceed the distance specified for your pump. Where the pump is to be a permanent fixture, the fittings to the pump MUST be flexible, i.e. a short piece of hose should be inserted between any rigid metal pipework and the pump. To prevent unnecessary strain or possible distortion to the pump, ensure that adequate support is provided to the hoses and/or pipes. Remember they will be considerably heavier when filled with water. PIPELINE FITTINGS REQUIRED Because of the variety of possible installations, no plumbing accessories are supplied. However, accessories designed specifically for this range of pumps are available from your CLARKE dealer. The performance of your pump will be effected by the diameter of the inlet pipe - any restriction will greatly reduce the flow. We recommend that you use a diameter which is as large as practicable with a suitable reducer for connection to the 1” BSP inlet adapter. The discharge hose should be attached to the outlet adapter (not supplied). A 1” BSP hose adapter will be required for connection to the inlet and outlet port. These are available from your CLARKE dealer. A gate valve may be installed in-line on the outlet side of the pump which can be set as required to regulate the flow of water. Do not place any such restriction on the suction side of the pump unless it is an isolator valve in a gravity fed system.
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com PREPARATION FOR USE PRIMING THE PUMP When suction lift is used to draw water into the pump it is essential that all connections and hoses are completely air tight or the system will not work. Although the pump is a ‘self priming’ type, it is still necessary to completely fill the inlet side of the pump with water before being started for the first time or if the system has been drained for maintenance/repair. This is carried out as follows:- 1. Remove the filler plug on the top of the pump chamber and fill the pump with water until all air is expelled. NOTE: If a filter is fitted to your pump it is recommended that you remove the brass plug on top and fill the filter bowl with water. 2. Adjust any valves which may be fitted to the outlet side of the pump so as to ensure as great a flow as possible. 3. Switch on the pump and check for leak s. Water should quickly start to flow through the system. If, depending upon the suction depth, water does not flow, check to ensure: The inlet pipe is secure and free from defects. Even a pin hole could prevent the pump from drawing water efficiently. This is the most common problem encountered when operating water pumps. The pump body has been primed correctly and is completely filled with water. NOTE: If the pump is gravity or pressure fed, priming will not be necessary as the pressure of water will purge the system of air. It is essential that all connections and hoses are completely air tight or the system will not work effectively. The pump should never be operated with any delivery valve completely closed.
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com TROUBLESHOOTING Problem Cause Solution Pump does not run. Thermal protection has been activated. If the motor has over- heated, wait for it to cool down before trying again. Faulty power connection Insert plug securely. No mains supply. Check fused power supply and replace fuse if necessary (check fuse rating). Check circuit breaker. Impeller seized/blocked Disconnect pump from power supply. Investigate cause and clear blockage. Pump fails to prime Air leaks through suction hose joints (damaged hose or damaged clamp). Repair connections/ replace hose as necessary. Blocked inlet hose. Check pipeline for block- age. Check any inlet valve fitted is fully open. Pump runs but gives poor output Congested material inside pump Clean out & backflush pump. Suction or delivery line obstructed. Remove obstruction and ensure there are no kinks in delivery line. Inlet pipe leakage. Check inlet pipe and connector for leaks. Tighten as required. Air leaks through damaged seal. Renew seal. Impeller damaged and making poor seal. Return to your CLARKE dealer for repair. Impeller / mechanical seal is badly worn. Return to your CLARKE dealer for repair.
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com CARE AND MAINTENANCE Protect the pump and pipework from freezing as the formation of ice may cause serious damage. The only maintenance required is a regular inspection to ensure that debris is not blocking the passage of water through the pump. Should sediment, chemical or other contaminants come into contact with the pump, flush through with cold clean water as soon as possible. If you suspect the pump is blocked by debris etc, disconnect it from the power supply and back-flush to clear any blockage using a garden hose. You will need to disconnect the outlet hose to do this. Always keep the pump in a clean condition, checking regularly for loose fastenings or a damaged power cable etc. The pump should not be taken apart by the user if overhaul is required, but should be taken to your nearest CLARKE dealer for repair. High friction losses in the suction line. Avoid unnecessary curves, restrictions or valves. Pump badly sited result- ing in suction lift too high. Set pump as close as possible to the level of the water to be pumped Sudden loss of flow. Blockage of inlet pipe. Check pipeline for blockage. Undue vibration or noise. Excessive flow of water. Decrease flow of water. by adjusting inlet/outlet valves in system. Resistance in inlet pipe caused by obstruction. Check pipe and clean out as necessary Loose rotating component. Return to your dealer for repairs. Installation of pump is unstable. Stop pump and re-position. Air pocket in pump or pipeline. Release plug in impeller housing to release air. Damaged impeller. Return to your CLARKE dealer for repair.
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com COMPONENT PARTS
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com COMPONENT PARTS ID DESCRIPTION ID DESCRIPTION
1 Tie bolt (1) 23 Tie bolt (2)
2 Screw (1) 24 Seal (1)
3 Suction mounting 25 Fan
4 Self priming cover 26 Fan cover
5 Locking nut 27 Screw (2)
6 First bushing 28 Power cable
7 Impeller 29 Terminal box screw
8 Diffuser 30 Terminal box
9 Pump housing 31 Terminal block
10 Washer 32 Screw (3)
11 Mechanical seal 33 Capacitor
12 O-ring (1) 34 Seal (2)
13 Discharge mounting 35 Screw (4)
14 Shaft seal 36 Terminal box cover
15 Ball bearing (1) 37 Screw (5)
16 Motor rotor 38 Seal (3)
17 O-ring (2) 39 Seal (4)
18 Stator 40 Washer (2)
19 Motor body 41 End bushing
20 Ball bearing (2) 42 Centre bushing
21 Spring washer 43 Seal (5)
22 Motor end cover
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com DECLARATION OF CONFORMITY - MSP490
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com DECLARATION OF CONFORMITY - MSP590
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com DECLARATION OF CONFORMITY - MSP690
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com PUMP ACCESSORIES FROM THE CLARKE RANGE