MSE162 MCLENNAN | Alldatasheet

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Mclennan Servo Supplies Ltd. Tel: +44 (0)8707 700 700 www.mclennan.co.uk

3987 Issue A

Unipolar Stepper Motor Translators User Handbook MSE162 TM162C PM162 PM162C PVP134

Contents

Mclennan Servo Supplies Ltd Unit 1, The Royston Centre Lynchford Road, Ash Vale GU12 5PQ Tel – (44) 08707 700 700 Fax – (44) 08707 700 699 Web – www.mclennan.co.uk Email – sales@mclennan.co.uk

Mclennan Servo Supplies Ltd. Tel: +44 (0)8707 700 700 www.mclennan.co.uk Products covered by this manual MSE162, PM162 (& PVP134) Features -

  • No radiated switchin g noise at standstill.
  • Current set by external series resistors, up to 2A per phase.
  • Suitable for 6 & 8 lead size 15 to 34 hybrid and permanent magnet stepper motors.
  • Externally selectable full step/half step control.
  • Standard 100 x 160mm EUROCARD format.
  • PM162 is a standard MSE162 fitted with a front panel for fitting in a 3U rack.
  • Direct equivalent to previous product EM 162 and PVP134. The MSE162 encompasses all the functionality of the Alzanti PVP134. TM162C & PM162C Features -
  • Chopped constant current power stages pr ovides increased performance reduced current consumption.
  • Adjustable current settings from 0.3A to 2A per phase.
  • Suitable for 6 & 8 lead size 15 to 34 hybrid and permanent magnet stepper motors.
  • Externally selectable reduced current setting for operating motor in stationary condition.
  • Externally selectable full step/half step control.
  • Standard 100 x 160mm EUROCARD format.
  • PM162C is a standard TM162C fitted with a front panel for fitting in a 3U rack.

Mclennan Servo Supplies Ltd. Tel: +44 (0)8707 700 700 www.mclennan.co.uk These economic Unipolar drives conform to the international 3U Eurocard st andard They are ideally suited for use with the 4 phase permanent magnet or NEMA size 23 & 34 HS series hybrid stepper motors with current ratings from 0.08 to 3.1 amps per phase. The ability to operat e with rail voltages up to 30 V DC provide enhanced high speed performance with a choice of full step or half st ep phase control when improved low speed and mid range stability is achieved. The MSE162 utilises the L/4R drive principle. Series re sistors provide the necessary current forcing to obtain improved stepping rates. The selection of an appropriate resistor value enable a wide range of motors to be driven by MSE162 which offers the added benefit of low radiated electric noise. The addition of a chopped constant current output stage on the TM162C improves system efficiency and eliminates the need for the power consuming seri es resistors associated with the L/4R drive arrangement. Matching the motor to the Digitran drive is simplified by the provision of multi-position jumpers to enable motor phase current to be set between 0.3 & 2.0 amps per phase. Motor temperature rise and system power consumption may be minimi sed when the motor is at standstill by use of an external switch or control output, connected to the current control input. Furthermore the motor current can be externally adjusted by means of a remote potentiometer where alternat ive current settings are required. The units are controlled by clock pulses and direction signals that may either be 12V CMOS compatible for maximum noise immunity or of the open collector type. Alternatively the units may be fitted with the MSE210 voltage controlled oscillator which provides separate control for base and high-speed settings and an internal linear acceleration ramp. The MSE210 oscillator is ideally suited to applications where off-line manual control of the motor is required in the event of a control system failure or as an aid to commissioning. Additionally it may be used in conjunction with a PLC based control system to provide a return to datum function or simple position control using proximity switches for motor step rates up to 1000 half steps per second. Alternatively an on-board oscillator may be used.

Mclennan Servo Supplies Ltd. Tel: +44 (0)8707 700 700 www.mclennan.co.uk If an external clock source is not av ailable, an on-board oscillator circuit can be assembled by soldering into place the required components as listed below. Note that the external Clock input (pin 24) will have to be wired to the Clock output (pin 17), and that LK2 be installed. Circuit reference Component Type Quantity R22 Metal film resistor 100K 1 R23, R24, R25 Metal film resistor 10K 3 D6 – D8 Signal diode IN4148 4 IC6 CMOS oscillator IC MC4046B 1 C Freq Capacitor Value depends on application 1 R Freq Metal film resistor Value depends on application 1 If remote controls are required for the oscillator (E .G. for front panel controls) then plug PL1 can be added. This will require a mating half cable shell and crimp inserts. Connections as per the diagram below. Fig. 1 (Alternative edge connections in brackets) +12V PL1/5 VR2 high speed set M ax M in PL1/4 Base speed PL1/3 (16a) H igh speed VR 1 Base PL1/2 Speed (18a) set Stop PL1/1 (19a) R un Fig. 1 External Controls using PL1

Mclennan Servo Supplies Ltd. Tel: +44 (0)8707 700 700 www.mclennan.co.uk Starting (base) and running speed control The on-board oscillator can be arranged to start at a fixed frequency (thus a fixed motor speed) and then ramp up to a final value (the running motor speed). This facility is available to start the motor within its pull-in performance region and then accelerate the motor so that it can operate within the pull-out mode. On switch-off the motor decelerates automatically. Three parameters need to be determined for any application: A) The starting speed: this should be below the pull-in speed for the motor (with any additional load). B) The running (final) speed: this should be within the pull-out capability of the motor (with any additional load). C) The acceleration and deceleration rate between starting and running speeds: this is limited by the motor capability to accelerate through its own (plus any load) inertia. R22 x C11 time constant (typically 50ms) running speed switch ON base speed ramp-up decay base speed SW1 ON SW1 OFF switch-off Fig. 6 Motor speed ramping characteristic Note: Oscillator frequency corresponds directly to motor speed in steps per second or half steps per second depending on motor drive mode. For a 1.8ْstepper motor speed in rev/min = 60 x speed in steps per second 200 or 60 x speed in half steps per second 400 For a 7.5ْstepper motor speed in rev/min = 60 x speed in steps per second or 60 x speed in half steps per second

Mclennan Servo Supplies Ltd. Tel: +44 (0)8707 700 700 www.mclennan.co.uk Oscillator frequency setting Recommended component values VR1 0 – 1M Ω VR2 1K Ω RFreq 10K Ω – 1MΩ Cfreq > 100pf Determine the base frequency and maximum running frequency Using Fig. 7 below and the base frequency value, choose a value for CFreq and VR1. Calculate the ratio: max running frequency base frequency to determine the ratio : VR1 + R23 (fixed at 10KΩ) Rfreq and thus establish using Fig 8 the required value for RFreq Base frequency (Rfreq = ∞VR2 = min) Max running frequency / base frequency 105 VR1=100K VR1 = 0 104 100 103 VR1=1M 102 10 1 1 VR1+10KΩ 10-4 10-3 10-2 10-1 1 C12 (uF) 0.1 1 10 100 Rfreq Fig 7 Fig 8 Once all component values are established and assembled, the oscillator frequency range is as shown in Fig x. If SW1 is OFF the oscillator runs at base frequency. When SW1 is ON the oscillator builds up (at a rate depending on R22 x C11 time constant), to a frequency determined by VR2 setting. Max running frequency VR2 setting Fig 9. Base frequency Min max

Mclennan Servo Supplies Ltd. Tel: +44 (0)8707 700 700 www.mclennan.co.uk A range of EM170 & PM170 series power supply modules have been developed for use with these Digitran drives with the choice single or multi-axis operation at a 24 V DC motor rail voltage. PM170 series power supplies are 19” x 3U high eurorack mounted units with sufficient space to fit either four digitran TM162C drives or a two axis control system comprising digitran drives & digistep controllers. When sequential control of motor position is acceptable; a single PM173 rack enables three TM162C drives to be mounted in the rack together with the PM381 based multiplexed intelligent controller. Safety SAFETY NOTICE Motor drive systems are inherently hazardous. Even a small motor, if coupled to a leadscrew, gearbox, or any other form of mechanism which provides a mechanical advantage, can generate considerable force and could cause serious injury Incorrect operation can also lead to damage to the motor or associated machinery Static sensitive devices - This unit has static sensitive devices. Observe handling precautions: Hold card by edges only. Do not touch connector pins. Ship only in anti-static packaging. Warning – Mains voltages can be present within a system, do not adjust, service, dis-assemble or otherwise work on this board whilst power is applied. In accordance with European directive 2002/96/EC on Waste Electrical and Electronic Equipment (WEEE), disposal of this item must be through the correct channels for WEEE. It should not be disposed of by landfill. This item can be returned to Mclennan fo r end of life disposal under the WEEE directive, contact Mclennan for further information.

Mclennan Servo Supplies Ltd. Tel: +44 (0)8707 700 700 www.mclennan.co.uk Motor supply V DC 12 or 15-30 15-30 Max. ripple 3V Max. supply current A 4 3 Unregulated Logic supply V DC 12 or 15-30 15-30 except 12V which Max. supply current A 0.5 0.5 must be regulated Dimensions Height mm 100 100 Fits 3U high eurocard W i d t h m m 2 55 0r a c k . P M v e r s i o n s use Length mm 160 160 12E wide front panel Output stage Current control L/R or L/4R Chopped Output current per phase 0-2.0 0.08-2.0 Current selection Series resistors Onboard links Digital inputs 0 state V 0-1 0-1 1 state V 10-12 10-12 CMOS inputs, internally pulled up to 12V. Use 12V or open collector signals. Connections MSE162 PM162 PVP134 TM162C PM162C Notes: 32 way DIN41612 Row A socket Power supply Motor Supply pin 1 pins 1&2 12V Logic Supply pin 27 N/A Use one or other, not both 15-30V Logic Supply pin 28 N/A Use one or other, not both 0V pins 29-32 pins 29-32 +12V output pin 27 pin 27 500ma max, only a with 15-30V supply Motor Phase 1’2’ N/A pin 3 Phase 3’4’ N/A pin 4 Phase1 pins 3&4 pins 6&7 Phase2 pins 6&7 pins 8&9 Phase3 pins 9&10 pins 10&11 Phase4 pins 12&13 pins 12&13 Control Inputs Reset pin 22 Requires LK1 connected Direction control pin 23 pin 23 Clock (Step) pulse pin 24 pin 24 Step on falling edge, 5µS minimum. Step Size pin 25 pin 25 0=Half step, 1=Full step Current control N/A pin 27 0Ω=25%, 100KΩ=100%

Mclennan Servo Supplies Ltd. Tel: +44 (0)8707 700 700 www.mclennan.co.uk Current selection using MSE162 / PM162 The MSE162 utilises series resistors to set the moto r current and improve motor current rise time using the L/4R drive principle. Typical series re sistor (Rs) values are shown below for the popular motor types at 24V DC supply: Motor type Rated phase current (A) Resistor value (Ω) Rs Resistor wattage (W) Suitable power supply 42M100-B2U 0.16 100 6 MSE171 up to 8 axes ID32-101 0.22 88 6 MSE171 up to 6 axes 17HS006 0.26 68 11 MSE171 up to 4 axes M82201-P1SB 0.45 47 11 MSE171 up to 3 axes ID31-101 0.325 47 11 MSE171 up to 3 axis ID31-104 0.325 47 11 MSE171 up to 3 axis L82401-P1 0.55 47 17 MSE171 one or 2 axis ID35-114 0.6 33 17 MSE171 one or 2 axis MV82801-P1 1.0 22 50 MSE171 17HS020 1.0 22 50 MSE171 23HS202 1.0 22 50 MSE171 23HS030 1.5 15 100 MSE171 23HS104 2.0 10 100 MSE172 23HS304 2.0 10 100 MSE172 34HS106 2.1 10 100 MSE172 Connections for MSE162 / PM162 using external clock MSE162 PM162 A MSB108 motherboard is available for easy screw terminal connections and rack mounting of this unit.

Mclennan Servo Supplies Ltd. Tel: +44 (0)8707 700 700 www.mclennan.co.uk Current settings using TM162C / PM162C The motor phase current may be set to the most popular values using on board jumpers as shown below. Since the motor winding inductance may affe ct the actual current app lied by the drive, the actual phase current applied to the motor should be checked during commissioning when the motor is in a stationary condition. If necessary, adjus tment of the set value may be obtained by using a 100 KΩ potentiometer or a resistor connected betwe en pin 27 and 0V. This will allow an adjustment range of between 25% and 100% of the current value set on the links. Connections for TM162C / PM162C using external clock A MSB133 motherboard is available for easy screw terminal connections and rack mounting of this unit.

Mclennan Servo Supplies Ltd. Tel: +44 (0)8707 700 700 www.mclennan.co.uk Use with MSE210 Oscillator Module The MSE210 is an oscillator module for use with MSE162, PM162, TM162C and PM162C units. It has been designed to be fitted as a daughter board to the PCBs on plastic stilts and is connected via an IDC lead using the on-board connector SK1. A ll the control connections are then made via the host unit’s 32-way connector, see Fig 10. Two speeds may be set by external potentiomete rs; the base (or pull-in) speed and the high speed. These pots are fitted either externally or as preset trimmers on the appropriate motherboard. The oscillator may be switched on or off by the Stop/Run input and the speed is selected by the Base/High input. When the speed is changed (but not switched on or off), the rate of change of speed is set by the RAMP pot on the MSE210 board. There is also a Jog input for single stepping the motor. Do not use this whilst in Run mode. Fig. 10, Control connections with MSE210 in SK1 Connections for oscillator module Notes Control Inputs Jog input pin 17 Pull to 0 for one step Stop / run pin 20 0=run 1=stop Base / high speed pin 16 0=high 1=base Speed Control High speed pot feed pin 14 10 KΩ pot to 0V High speed wiper pin 18 Base speed pot feed pin 15 10 KΩ pot to 0V Base speed pot wiper pin 19

Mclennan Servo Supplies Ltd. Tel: +44 (0)8707 700 700 www.mclennan.co.uk Motor connections using twisted wires. To produce the minimum amount of radiated noise, the motor leads should be of a twisted construction as shown below. The cable should be screened, with the screen connected to earth at the drive end and to the motor body at the motor end. In some hazardous environments, it is not permissible to earth both ends, because of the risk of high 50Hz circulating currents if the earth loop is cut by strong magnetic fields (in close proximity to very powerful electrical machinery). In this case the earth connection may be made with a 1.0µF capacitor rated at 250VAC. The motor body must be earthed. Motors with eight leads. 3’11 ’ 3 4’22 ’ 4 Phase1 Phase2 Phase3 Phase4 Phase3’4’ Phase1’2’ Rs Rs Motor Supply Motors with six leads. 3’4’11 ’ 2 ’ 3 Phase1 Phase2 Phase3 Phase4 Phase3’4’ Phase1’2’ Rs Rs Motor Supply

Mclennan Servo Supplies Ltd. Tel: +44 (0)8707 700 700 www.mclennan.co.uk Performance using MSE162 / PM162 with 24V supply

Mclennan Servo Supplies Ltd. Tel: +44 (0)8707 700 700 www.mclennan.co.uk Performance using TM162C / PM162C with 24V supply