MIL-DTL-38999 AMPHENOLPCD | Alldatasheet
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40-60 Delaware Avenue, Sidney, NY 13838-1395 • 800-678-0141 www.amphenol-aerospace.com • www.amphenolmao.com 9-2020 MIL-DTL-38999 Connectors FOR MILITARY, AEROSPACE AND HARSH ENVIRONMENTS MIL-DTL-38999 Series III, II, I, SJT, and Aquacon 38999
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com About Amphenol® Aerospace Your Source for Interconnect Products CONTACT US: Amphenol Aerospace 40-60 Delaware Avenue Sidney, NY 13838-1395 Customer Service: Mon - Fri 8AM - 5PM Phone: (800) 678-0141 Fax: (607) 563-5157 Online: www.amphenol-aerospace.com ABOUT AMPHENOL AEROSPACE: Amphenol Aerospace, a Division of Amphenol Corporation, is one of the largest manufac- turers of interconnect products in the world for the Military, Commercial Aerospace and Industrial markets. Amphenol designs, manufactures and markets circular and rectangular, electronic, fiber optic, EMI/EMP filter, and a variety of special applications connectors and interconnect systems. Our state-of-the-art facility is nestled at the foothills of the Catskill Mountains in Sidney, NY . The Amphenol complex houses many technologies including CNC machining, die-casting, molding, impact and extruding, plating, screw machining and process controls. Our fully equipped material evaluation lab and engineering organization utilize the latest in computer aided design software and analysis tools, allowing us to design, test, and qualify advanced interconnect systems. Amphenol’s interconnect products are supplied to thousands of OEMs worldwide and are supported by our worldwide sales and engineering force, including the largest global network of electronic distributors. Amphenol Aerospace, Amphenol Commercial Air, and Amphenol Industrial Operations Main Facility in Sidney, NY USA QUALITY ASSURANCE: Amphenol Aerospace has been awarded both AS9100 - Revision C and ISO9001:2008 Quality Assurance Certifications. Customer-Centric:Customer-Centric: Our #1 priority is our customers who deserve quality product on time.CARE Accountable: Clear owners, clear actions, clear results. Reliable: What we build matters and quality is imperative. Enthusiastic: Challenges create rewarding opportunities. Enthusiasm is contagious and we will spread it.
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 III SJT I II Access Aquacon MIL-DTL- 27599 Crimp Hermetics Service Rating Total Contacts Contact Size JT II LJT I TV III III JT/LJT Solder Class H Class Y TV* 23 HD 22D 22M 22 20 16 16 (Cx) 12 12 (Coax) (Power) (Power) (Coax) 8†† (Twinax) 7-D2 M 2 2 8-2n P M 2 2 8-3n X NA P P M 3 39-3n X 9-5Hn G 1 1 8-6 X X P P M 6 69-6 X X P P 9-7n X M 7 7 9-9n X N 9 9 9-12 u M 1 1 9-22n X I 2 2 8-35 X P P M 6 69-35 9-35 A35 X P P P 8-44 X P P M 4 49-44 X 9-94n u M 2 2 8-97n X M 4 2 2 8-98 S X P P I 3 39-98 9-98 A98 X X P P P 11-1« u I 1 1 11-2H 11-2H B2 X P I 2 2 10-4 3 I 4 411-4 11-4 B4 X 2 10-5 X X P P I 5 511-5 11-5 B5 X X P 11-6n S I 6 6 11-12 u II 1 1 10-13 X X P/S P/S M 13 1311-13 X X P/S P/S 11-19n X N 19 19 10-35 X P/S P/S M 13 1311-35 11-35 B35 X P/S P/S P 11-54n X II 4 4 10-98 X X P/S P/S I 6 611-98 11-98 B98 X X P/S P/S P 10-99 X P P I 7 711-99 11-99 B99 X P 12-3 X X P P II 3 313-3n P 12-4 X X P P I 4 413-4H 13-4H C4 X X P P P 12-8 X X P P I 8 813-8 13-8 C8 X X P P P 13-13n I, Fiber Optic 4 2 2 12-22 X P/S P/S M 22 2213-22 X X P/S P/S 13-26n u M 8 6 2 13-32n u N 32 32 12-35 X P/S P/S M 22 2213-35 13-35 C35 X P/S P/S P 13-63n u l 4 2 2 12-98 X X P/S P/S I 10 1013-98 13-98 C98 X X P/S P/S P MIL-DTL-38999, Series I LJT, II JT, III TV, HD Insert Availability and Identification Chart Series Series Series Military X Completely tooled. + Majority of tooling is completed (contact Amphenol Aerospace for availability). u Not tooled for 02-R. P Available with Pin contacts only S Available with Socket contacts only P/S Available with Pin contacts or Socket contacts H Ground plane proprietary option available. Arrg. 9-5 is exclusively ground plane type. n Not Mil-Qualified. G 21-75 is Mil-Qualified with twinax contacts only. Note: MS connector 21-75 is supplied with size 8 twinax. Commercial connector 21-75 is supplied with size 8 coax. n HD designates High Density 38999 Series III insert patterns which use size 23 contacts only. Not rated over 175°C. ^ Supplied with D38999/62-A for Twinax, D38999/62-B for Coax * Hermetic inserts - solder termination standard. (Contact Amphenol Aerospace for optional PCB or eyelet termination). Two size 16 contacts dedicated to fiber optics. See the Fiber Optic section for more information. * For use in MIL-STD-1760 applications (see pages 75 and 76). † For RG 180/U and RG 195/U cables only. †† Size 8 Coax and Twinax are interchangeable. (2) Not Tooled for RP or 02RE (3) Pin inserts only, not tooled for RP or 02RE (Consult Amphenol Aerospace for avail.) (5) MS Connector 21-79 has provision for two size 8 coax contacts. Coax contacts are not supplied unless specified by customer. ≈ Patterns come with D38999/62 sealing boots « Must buy contacts rfrom Amphenol Socopex
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 III SJT I II Access Aquacon MIL-DTL-38999, Series I LJT, II JT, III TV, HD Insert Availability and Identification Chart Series Series Series Military MIL-DTL- 27599 Crimp Hermetics Service Rating Total Contacts Contact Size JT II LJT I TV III III JT/LJT Solder Class H Class Y TV* 23 HD 22D 22M 22 20 16 16 (Cx) 12 12 (Coax) (Power) (Power) (Coax) 8†† (Twinax) 13-CBn S M 4 2 15-ACn u M 26 24 2 15-ATn X I 13 10 3 15-BA u M 25 22 3 14-4n 2 I 4 415-4n 15-4n 2 14-5 X X P P II 5 515-5H 15-5H D5 X X P P P 14-15 X X P P I 15 14 115-15 15-15 D15 X X P/S P/S P I 14-18 X X P/S P/S I 18 1815-18 15-18 D18 X X P/S P/S P 14-19n X X I 19 1915-19 15-19 D19 X P P P 14-35 X P P M 37 3715-35 15-35 D35 X P/S P/S P 14-37 X X P P M 37 3715-37 X X P P 15-55n X N 55 55 14-68n 2 P P 1 8 815-68n 15-68n X X 14-97 X P P I 12 8 415-97 15-97 D97 X X P P 17-2 17-2 E2 X M 39 38 1 17-3≈ E3≈ X M 39 38 1 17-EAn u M 19 10 3 2 4 17-ECn u M 41 32 9 17-EGn u M 16 4 17-EL u M 18 16 2 16-6 X P P I 6 617-6 17-6 E6 X P P P 16-8 X X P P II 8 817-8H 17-8H E8 X X P/S P/S P 17-11 N 11 8 2 1 16-13n 2 I 13 1317-13n 17-13n 2 17-22n 17-22Hn u Coax 4 2 2 17-25n 17-25n 2 M 24 22 2 16-26 X X P/S P/S I 26 2617-26 17-26 E26 X X P/S P/S P 16-35 X P P M 55 5517-35 17-35 E35 X X P P P 16-42 X M 42 4217-42n P 17-52n X M 2 2 16-55 X X P/S P/S M 55 5517-55 X X P/S P/S 17-60n X I/Coax 10 8 2 17-73n X N 73 73 16-99 X X P P I 23 21 217-99 17-99 E99 X X P P 19-ADn X Inst. 17 16 1 19-A4« u M 4 4 19-FAn u M 23 6 8 7 2 18-11 X X P P II 11 1119-11H 19-11H F11 X X P P P 19-17« u M 17 10 1 4 2 19-18 19-18 F18 2 M 18 14 4 19-19≈ F19≈ 2 M 18 14 4 18-28 X X I 28 26 219-28n 19-28 F28 X P 18-30 X X I 30 29 119-30n 19-30n X P 19-31n X M 15 12 1 2
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 III SJT I II Access Aquacon MIL-DTL-38999, Series I LJT, II JT, III TV, HD Insert Availability and Identification Chart Series Series Series Military MIL-DTL- 27599 Crimp Hermetics Service Rating Total Contacts Contact Size JT II LJT I TV III III JT/LJT Solder Class H Class Y TV* 23 HD 22D 22M 22 20 16 16 (Cx) 12 12 (Coax) (Power) (Power) (Coax) 8†† (Twinax) 18-32 X X P/S P/S I 32 3219-32 19-32 F32 X X P/S P/S P 18-35 X P P M 66 6619-35 19-35 F35 X P P P 18-53 X X M 53 5319-53n P 18-66 X X P P M 66 6619-66 X P P 19-67n X 3 S S M 67 67 18-68n 2 I 18 1819-68n 19-68n 3 18-96n 2 I 9 9 19-88n X N 88 88 20-1 X P P M 79 79 21-AJ u M 21-AZ 22 19 3 21-1 X P/S P/S M 20-2 X M 65 6521-2n X M 20-11n 3 I 11 1121-11H 21-11H G11 X I 20-16 X X P/S P/S II 16 1621-16H 21-16H G16 X X P P P II 21-25n I 25 25 21-27n X I 27 27 21-29 G29 X I 27 19 4 4 20-35 X P P M 79 7921-35 21-35 G35 X P/S P/S P M 20-39 X X P P I 39 37 221-39 21-39 G39 X X P P P 20-41 X X P P I 41 4121-41 21-41 G41 X X P/S P/S P 21-A48n M 4 4 21-75H 21-75HG G75 2 N M 4 4 (4) 21-76HG≈ G76^ 2 N M 4 4 (4) 21-79n 21-79n 2 II 19 17 2 (2) 21-121n X N 121 121 22-1 X P/S P/S M 100 10023-1 X P P 22-2 X X P P M 85 8523-2 X X P P 23-6Hn 23-6Hn X P M 6 6 22-14n 2 u I 14 1423-14n 23-14n 2 u 22-21 X X P P II 21 2123-21H 23-21H H21 X X P P P 22-32 X X P P I 32 3223-32n X P 23-34n X I 34 34 22-35 X P/S P/S M 100 10023-35 23-35 H35 X P P P 22-53n P I 53 5323-53 23-53 H53 X X P/S P/S P 23-54 n X M 53 40 9 4 22-55 X X P P I 55 5523-55 23-55 H55 X P 23-63 n u M 57 49 4 4 23-97n X II 16 16 23-99n X II 11 11 23-151 n u X N 151 151 24-1 X P P M 128 12825-1 X P P 24-2 X M 100 10025-2 X 24-4 X P P I 56 48 825-4 25-4 J4 X P 25-7n 25-7 J7 X M Twx 99 97 2
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 III SJT I II Access Aquacon X Completely tooled. + Majority of tooling is completed (contact Amphenol Aerospace for availability). u Not tooled for 02-R. P Available with Pin contacts only S Available with Socket contacts only P/S Available with Pin contacts or Socket contacts H Ground plane proprietary option available. Arrg. 9-5, 26-62 is exclusively ground plane type. n Not Mil-Qualified. G 21-75 is Mil-Qualified with twinax contacts only. * Hermetic inserts - solder termination standard. (Contact Amphenol Aerospace for optional PCB or eyelet termination). ^ Supplied with D38999/62-A for Twinax, D38999/62-B for Coax n HD High Density which use size 23 contacts only. Not rated over 175°C. Two size 16 contacts dedicated to fiber optics. See the Fiber Optic Section for more information. * For use in MIL-STD-1760 applications (see pages 75 and 76). † For RG 180/U and RG 195/U cables only. †† Size 8 Coax and Twinax are interchangeable. (2) Not Tooled for RP or 02RE (3) Pin inserts only, not tooled for RP or 02RE (Consult Amphenol for avail.) (4) MS connector 21-75 is supplied with size 8 twinax. Commercial connector 21-75 is supplied with size 8 coax. (5) MS Connector 21-79 has provision for two size 8 coax contacts. Coax contacts are not supplied unless specified by customer. ≈ Patterns come with D38999/62 sealing boots MIL-DTL- 27599 Crimp Hermetics Service Rating Total Contacts Contact Size JT II LJT I TV III III JT/LJT Solder Class H Class Y TV* 23 HD 22D 22M 22 20 16 16 (Cx) 12 12 (Coax) (Power) (Power) (Coax) 8†† (Twinax) 25-9≈ J9≈ X M Twx 99 97 2 25-8H J8 u Twinax 8 8 25-10H≈ J10≈ u Twinax 8 8 25-11* J11 2 N 11 2 9 25-16n u M 8 6 2 25-17n u M 42 36 6 24-19n X P P I 19 1925-19H 25-19H J19 X P 25-20n 25-20* J20 2 u N 30 10 13 4 3 25-21***≈ J21≈ 2 u N 30 10 13 4 3 24-24 X P P I 24 12 1225-24H 25-24H J24 X P P 25-26nH F I 25 16 5 4 24-29 X I 29 2925-29H 25-29H J29 X X 24-35 X P P New 128 12825-35 25-35 J35 X P P P M 24-37 X I 37 3725-37H 25-37H J37 X 25-41n u N Inst. 41 22 3 11 2 3 24-43n 3 I 43 23 2025-43 25-43 J43 X 2 u 25-46 25-46 J46 2 u I 46 40 4 2 25-47≈ J47≈ 2 u I 46 40 4 2 24-61 X X P P I 61 6125-61 25-61 J61 X X P P P 25-88 u Coax 8 8 25-90 J90 u I 46 40 4 2 25-91≈ J91≈ u I 46 40 4 2 25-187 n X N 187 187 25-1A n u N 8 4 4 25-AT n X M 60 31 12 13 2 2 25-F4 n X M/I 66 49 13 4 Series Series Series Military MIL-DTL-38999, Series I LJT, II JT, III TV, HD Insert Availability and Identification Chart
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 III SJT I II Access Aquacon (Insert arrangements requiring non-standard shells) X Completely tooled. + Majority of tooling is completed (contact Amphenol Aerospace for availability). u Not tooled for 02-R. P Pin inserts only (contact Amphenol Aerospace for socket availability). H Ground plane proprietary option available. Arrangement 9-5, 25-62 is exclusively ground plane type. n Not Mil-Qualified. * Hermetic inserts - solder termination standard. (Contact Amphenol Aerospace for optional PCB or eyelet termination). Two size 16 contacts dedicated to fiber optics. See the Fiber Optic section for more information. * For use in MIL-STD-1760 applications (pgs. 75 and 76). † For RG 180/U and RG 195/U cables only. †† Size 8 Coax and Twinax are interchangeable. Note: 25L-3 and 25L-7 use longer shells. (PWR) Suffix at end of part number to replace coax, twinax, and fiber contacts with power contacts. XL38999-NON-STANDARD SHELL SIZES - Special Insert Arrangement Contact Size Shell Size- Insert Arrg. Crimp Hermetics* Service Rating Total Contacts Comments 22D 20 16 12 9-2 X I 2 Formerly Pyle 2 15-4 X II 4 Formerly Pyle 4 15-25 X M 25 Formerly Pyle 22 3 17-20 X M 20 Formerly Pyle 16 4 21-12 X I 12 Formerly Pyle 3 9 21-21 X M/Inst. 41 Improved sealing 32 9 21-99 X M 16 Formerly Pyle 5 11 25-92 X M 101 Formerly Pyle 92 9 25-97 X M 42 Formerly Pyle 26 3 13 Contact Size Shell Size- Insert Arrg. Crimp Hermetics* Service Rating Total Con- tacts 22D 20 8 4 0 25L-3 X II 3 1 2 25L-7 X II 7 7 33-3 X II 3 1 2 33-5 X II 5 5 33-6 X II 6 2 4 37-5 X II 4 4 SELECT SHELL SIZE - SPECIAL INSERT ARRANGEMENT (Not Mil-Spec Qualified) TV SERIES III-PYLE MIL-DTL-38999, Series I LJT, II JT, III TV, HD Insert Availability and Identification Chart Contact Size Shell Size- Insert Arrg. Crimp Service Rating Total Contacts Comments 22D 20 16 12 25-64 X 64 Formerly Pyle 40 8 10 6 LJT SERIES I-PYLE SELECT SHELL SIZE - SPECIAL INSERT ARRANGEMENT AND SIZE (Not Mil-Spec Qualified)
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 III SJT I II Access Aquacon Front face of pin inserts illustrated MIL-DTL-38999, Series I LJT, II JT, III TV, HD Insert Arrangements CONTACT LEGEND 8 10 12 16 20 22 22M 22D 23 BA AB A B C 1 5 6 8 21 5 4 A B 5 1 BA A B CD C A B AB 8-2 8-3 8-6 8-35 8-44 8-97 8-98 9-3 9-6 9-7 9-22 9-35 9-44 9-98 11-2 7-D2 9-5 9-9 HD 9-35 9-94 9-98 11-2 M M M Grounded M M N I M M M M I I 2 2 3 1 6 7 9 2 6 4 2 2 2 3 2 22D 20 20 8 Twinax 22M 22M 23 20 22D 22 20 22M 20 20 16 A B C DE F G H A B C D EF G H J K L M 16 15 149 12 11 10 2627 3839 4140 36 21 22 23 A D C B 1514 11 10 9 8 A B C D E F A B C DE F G H 14-68 14-97 16-6 16-8 15-68 15-97 17-2 | 17-3^ 17-6 17-8 15-68 15-97 17-EA 17-EC 17-EG 17-2 | 17-3^ 17-6 17-8 I I M M M M I II 8 8 4 10 3 2 4 32 9 16 4 38 1 6 8 16 20 16 22D 20 16 12 22D 20 22D 12 22D 8 Twinax 12 16 A B C D E F G H 22 A CDE F B 18 1 1 AB C D A B C D E F G H JK CD FA BE 3 789 15 16 A 10 7 53 4 BC 9 8 12-8 12-22 12-35 12-98 13-8 13-22 13-35 13-98 13-8 13-26 13-32 HD 13-35 13-63 13-98 13-CB 15-AC 15-AT I M M N M I I M M I 8 22 6 2 32 22 2 2 10 4 2 24 2 10 3 20 22M 22D 12 23 22D 16 12 20 22D 12 22D 16 22D 12 A BC D A BCD E A B CD E F 1 1213 1 2 567 10 17 1918 1413 1213 A B D C A B CD EF A B CD E F G A B C A B C D 10-4 10-5 10-13 10-35 10-98 10-99 12-3 12-4 11-4 11-5 11-6 11-13 11-35 11-98 11-99 13-3 13-4 11-4 11-5 11-19 HD 11-35 11-54 11-98 11-99 13-4 I I I M N M II I I II I 4 5 6 13 19 13 4 6 7 3 4 20 20 20 22M 23 22D 22D 20 20 16 16 A BC D A B CD E A B C D E F G H J K L M N P R A B C D EFG H J K L MN P RS TU A B C D EFGH J K L M N P R ST U V 910 1920 2131 2131 3 9 2417 3125 3932 5247 5553 14-4 14-5 14-15 14-18 14-19 14-35 14-37 15-4 15-5 15-15 15-18 15-19 15-35 15-37 15-4 15-5 15-15 15-18 15-19 15-25 15-35 15-55 HD I II I I I M M M N 4 5 14 1 18 19 22 3 37 37 55 12 16 20 16 20 20 22D 16 22D 22M 23 Shell Size & Insert Arrg. for: Series II JT Series I LJT Series III TV Service Rating Number of Contacts Contact Size Shell Size & Insert Arrg. for: Series II JT Series I LJT Series III TV Service Rating Number of Contacts Contact Size Shell Size & Insert Arrg. for: Series II JT Series I LJT Series III TV Service Rating Number of Contacts Contact Size Shell Size & Insert Arrg. for: Series II JT Series I LJT Series III TV Service Rating Number of Contacts Contact Size Shell Size & Insert Arrg. for: Series II JT Series I LJT Series III TV Service Rating Number of Contacts Contact Size HD: High Density HD38999 (use size 23 contacts only) ^ Supplied with D38999/62-A for Twinax, D38999/62-B for Coax
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 III SJT I II Access Aquacon Front face of pin inserts illustrated MIL-DTL-38999, Series I LJT, II JT, III TV, HD Insert Arrangements CONTACT LEGEND 8 10 12 16 20 22 22M 22D 23 HD: High Density HD38999 (use size 23 contacts only) ^ Supplied with D38999/62-A for Twinax, D38999/62-B for Coax H C D L K A BJ G F E A B C D EF G H J K L N M A D C B 1 2 5678 11 12 13 14 15 16 A B C D E FG HJ KL M N P R S T U V W XY Z a b c A B 16-13 16-26 16-35 16-42 17-13 17-22 17-25 17-26 17-35 17-42 17-11 17-13 17-22 17-25 17-26 17-35 17-52 N I Coax M I M M M 1 2 8 13 2 2 22 2 26 55 42 2 12 12 20 16 12 Coax 8 Coax 22D 8 Coax 20 22D 22 8 Twinax 24 31 9 3 6 4 8 15 2416 72 73 A B C D E FG HJ KL M N P R S T U VW X Y Z 19 17 1623 21 14 13 A B C D E F G H J K L A B C D E F G H J K L M N P R S T U 16-55 16-99 18-11 17-55 17-99 19-11 19-18 | 19-19^ 17-60 17-73 HD 17-99 19-FA 19-11 19-18 | 19-19^ M I/Coax N I M II M 55 8 2 73 21 2 6 8 7 2 11 14 4 22M 22D 8 Coax 23 20 16 22D 20 16 12 16 22D 8 Twinax A B C D E F G H R J K L M N P S T U V W X Y Z a b c d e A B C D E F GHJK L M N P R S T U V W XY Za b c d e g f A B C EK M N R S U V W gh f A B C D E F G H J K L M N P R S T U V W X Y Za bc d e f g h j 5253 18-28 18-30 18-32 18-35 18-53 19-28 19-30 19-32 19-35 19-53 19-28 19-31 19-32 19-35 M I M 1 M M 26 2 29 1 2 1 12 32 66 53 20 16 20 16 8 Coax 12 22D 20 22D 22 17 25 A BL CK DJ EH FG R U M TN SP 30 A BH C D F E G J 215 314 11 8 710 A 18-66 18-68 18-96 19-66 19-67 19-68 19-68 19-88 HD 19-AD M M I N I Inst. 66 67 18 88 9 16 1 22M 22M 16 23 12 20 8 Twinax Shell Size & Insert Arrg. for: Series II JT Series I LJT Series III TV Service Rating Number of Contacts Contact Size Shell Size & Insert Arrg. for: Series II JT Series I LJT Series III TV Service Rating Number of Contacts Contact Size Shell Size & Insert Arrg. for: Series II JT Series I LJT Series III TV Service Rating Number of Contacts Contact Size Shell Size & Insert Arrg. for: Series II JT Series I LJT Series III TV Service Rating Number of Contacts Contact Size Coax Twinax
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 III SJT I II Access Aquacon Front face of pin inserts illustrated MIL-DTL-38999, Series I LJT, II JT, III TV, HD Insert Arrangements A B C D E F G HJ K L M N P R S T U VW X Y Z a b cd 1 2 91011 2627 61 71 A B C D E F G H JKL M N P R S T U V W X Y Z a b c d e f g h i j k m n p q r A B C D E F G H J KLM N P R S T U V W X Y Z a b c def g h i j k m n pq r s t 20-35 20-39 20-41 21-27 21-35 21-39 21-41 21-29 21-35 21-39 21-41 I I M 1 I 27 19 4 4 79 37 2 41 20 20 16 12 22D 20 16 20 HD: High Density HD38999 (use size 23 contacts only) Note: MS connector 21-75 is supplied with four size 8 twinax contacts. Commercial connector 21-75 is supplied with four size 8 coax contacts. MS connector 21-79 has provision for two size 8 coax contacts. Coax contacts are not supplied unless specified by customers. ^ Supplied with D38999/62-A for Twinax, D38999/62-B for Coax CONTACT LEGEND 8 10 12 16 20 22 22M 22D 23 A CB E J K L M N VUTSR W X Y HG F A B C D E F G H J K L A B C D E F G H J K L M N PR S A B C D E F G HJK L M N P R S T UV W X Y Z a b 20-1 20-2 20-11 20-16 21-1 21-2 21-11 21-16 21-25 21-AZ 21-11 21-16 M M II I II I 3 19 79 65 11 16 25 8 22D 22M 22 12 16 20 A B C D A BC D A B C D E F G H J K L M N P R S T U V 6 13 2214 33 43 44 55 56 66 67 78 79 89 90 99 100 108 109 116 117 121 100 22-1 22-2 21-75 | 21-76^ 21-79 23-1 23-2 21-A48 21-75 | 21-76^ 21-79 21-121 HD M N II N M M 4 4 17 (See Note) 121 100 85 8 power (See Note) 22D 23 22M 22 Shell Size & Insert Arrg. for: Series II JT Series I LJT Series III TV Service Rating Number of Contacts Contact Size Shell Size & Insert Arrg. for: Series II JT Series I LJT Series III TV Service Rating Number of Contacts Contact Size Shell Size & Insert Arrg. for: Series II JT Series I LJT Series III TV Service Rating Number of Contacts Contact Size
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 III SJT I II Access Aquacon Front face of pin inserts illustrated 9596 100 A B C D E F G HJ K L M N P R S T U V W X Y Za b c d e f g h k m n p q r s t A B u v w x y z A B CC DD EE FF GG HH 1 2 3 11121314 1516 2223 24 25 3334 3637 45 46 484950 A B C D E F G H JKL M N P R S T U V W X Y Z a b c d ef g h i j k m n p q r s t vw x y z AA BB CC u DDEE FF GG HH 131211 2 1 25 383736 27 26 45 46 22-35 22-53 22-55 23-35 23-53 23-55 23-35 23-53 23-54 23-55 23-63 M I M I M 100 53 40 9 4 55 49 4 4 22D 20 22D 16 12 20 22D 16 Coax Coax A B C D E F G H J K L M N P R S A B C D E F G H J K L 1 4 51 1 2112 33 44 45 57 58 69 70 82 83 94 130 108 140 120 147 131 107 119 141 151148 104 105 114 115 121 125 40 51 100 24-1 24-2 23-97 23-99 25-1 25-2 23-151 HD II II N M M 16 11 151 128 100 16 16 23 22M 22 MIL-DTL-38999, Series I LJT, II JT, III TV, HD Insert Arrangements CONTACT LEGEND 8 10 12 16 20 22 22M 22D 23 A B CD E F A BK CJ LP MN DH EG F A B C D E F G H J K L M P R S N TU V W X A B C D E FGH J K L M N P R S T U VWX Y Z a b c d ef g h j A B C D E F G H JK L M N P R S T U V W X Y Z a b c d e f g h j k l 22-14 22-21 22-32 23-6 23-14 23-21 23-32 23-34 23-6 23-14 23-21 M I II I I 6 14 21 32 34
8 Twinax 12 16 20 20
Shell Size & Insert Arrg. for: Series II JT Series I LJT Series III TV Service Rating Number of Contacts Contact Size Shell Size & Insert Arrg. for: Series II JT Series I LJT Series III TV Service Rating Number of Contacts Contact Size Shell Size & Insert Arrg. for: Series II JT Series I LJT Series III TV Service Rating Number of Contacts Contact Size HD: High Density HD38999 (use size 23 contacts only) ^ Supplied with D38999/62-A for Twinax, D38999/62-B for Coax
11Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 Series III, II, I III SJT I II Access Aquacon Front face of pin inserts illustrated A B C D E FG H AB C D E F G H JKL M N P R S T U V W XY Z a b c d e f g h k m n p q r s t uv w AB C D E FGH J K L M NP R ST UV A B C D E F G H J K L M N P R S T U VWX Y Z 24-19 25-19 25-20 | 25-21^ M M I N 6 2 36 6 19 10 13 3 4 20 4 22D 8 Twinax 12 20 16 8 Twinax 12 Coax (With Matched Impedance) A B C D E F G HJ K L M N P R S T U VW X Y Z a 18 19 20 2223 A B C D E F G HJ K L M N P R S T U V W XY Z a b c d e f 104 105 114 115 121 125 128 24-24 24-29 24-35 25-24 25-29 25-35 25-24 25-26 25-29 25-35 I I I M 12 12 16 5 4 29 128 16 12 20 12 8 Coax 16 22D MIL-DTL-38999, Series I LJT, II JT, III TV Insert Arrangements CONTACT LEGEND 8 10 12 16 20 22 22M 22D 23 *** For use in MIL-STD-1760 applications (see pages 76 and 77). A B C D E F G H J K LM N P R S T U V W X Y Z a b c d e f g h k m np q r t u v w x y zs JJ KK LL AA BBCC DD EE FF GG HH 25 75 A B C D E F G H A B C D E F G H J KL 24-4 I M Twinax / Coax N 48 8 97 2 8 2 9 20 16 22D 8 Twinax 8 Twinax / 8 Coax (88) 20 10 Shell Size & Insert Arrg. for: Series II JT Series I LJT Series III TV Service Rating Number of Contacts Contact Size Shell Size & Insert Arrg. for: Series II JT Series I LJT Series III TV Service Rating Number of Contacts Contact Size Shell Size & Insert Arrg. for: Series II JT Series I LJT Series III TV Service Rating Number of Contacts Contact Size HD: High Density HD38999 (use size 23 contacts only) ^ Supplied with D38999/62-A for Twinax, D38999/62-B for Coax
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 III SJT I II Access Aquacon † Coax contacts for RG180/U or RG195/U cable. A B C D E F G H J K L M N P R S T U V W X Y Z ab c d e f g h k m np q r BP CN DM EL F G H J K A RY X S W Z T UV d e n p q g ac b j k h m s t r i A B C D E F G H J K LMN P R S T U V W X Y Z a b c d e f g h k m n p q r stu v w x 24-37 24-43 25-37 25-43 25-37 25-41 25-43 I N/Inst. I 37 22 3 11 2 3 23 20 16 22D 20 16 12 Coax 8 Twinax 20 16 Front face of pin inserts illustrated A B C D E F G H JKLM N P R S T U V W X Y Z a b c d e fgh k m n p q r s t u v w xy z AA A B C D E F G H J K LMNP R S T U V W X Y Z a b c d e f g h i jkmn p q r s t u v w x y z BB CC DD EE FF GG HH JJ KK LL MM NN AA PP D A CB A B C D E F G H JKLM N a P R S T U V W X Y Z b c d e fgh AA k q m n p r s t u v w xy z 24-61 25-46 | 25-47^ 25-61 25-46 | 25-47^ 25-61 25-62 25-90 | 25-91^ I I I I 40 4 2 61 8 4 40 4 2 20 16 8 Coax † 20 16 8 20 16 8 Twinax Ground Plane Only MIL-DTL-38999, Series I LJT, II JT, III TV, HD Insert Arrangements CONTACT LEGEND 8 10 12 16 20 22 22M 22D 23 60 66 64 37 50 51 41 42 43 38 39 40 29 2726 54636261 325352 4 11 2012 33 45 46 59 60 72 73 86 87 101 102 142 116 155 129 167 143 115 128 177 176 185 184 187 156 168 B H C D G E A F 1 2 131415 4653 353637 4838 49 55 25-F4 25-187 HD 25-1A 25-AT Size 22D=M, Balance =I N N N 49 13 4 187 4 4 2 2 13 12 31 22D 16 12 23 16 4 10 12 16S 20 22D Shell Size & Insert Arrg. for: Series II JT Series I LJT Series III TV Service Rating Number of Contacts Contact Size Shell Size & Insert Arrg. for: Series II JT Series I LJT Series III TV Service Rating Number of Contacts Contact Size Shell Size & Insert Arrg. for: Series II JT Series I LJT Series III TV Service Rating Number of Contacts Contact Size HD: High Density HD38999 (use size 23 contacts only) ^ Supplied with D38999/62-A for Twinax, D38999/62-B for Coax
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 III SJT I II Access AquaconSeries III A A B C D E F G H J K L M N P R S T U V W X Y Z ab c d e f g h k m np q r BP CN DM EL F G H J K A RY X S W Z T UV d e n p q g ac b j k h m s t r i A B C D E F G H J K LMN P R S T U V W X Y Z a b c d e f g h k m n p q r stu v w x 24-37 24-43 25-37 25-43 25-37 25-41 25-43 I N/Inst. I 37 22 3 11 2 3 23 20 16 22D 20 16 12 Coax 8 Twinax 20 16 A J H G F E D C B M L K S RP N 100 101 4624 35 45 56 66 78 89 97 MA LB N KC JD HE GF YW XaU Z V r m p n ksb c d e P R S T jw hgf u vt Shell Size & Insert Arrg. for: BA Series III TV 9-2 15-4* 15-25 17-20 21-12 Service Rating I II M M I Number of Contacts 2 4 22 3 16 4 3 9 Contact Size 20 16 22D 16 22D 12 20 12 Shell Size & Insert Arrg. for: Series III TV 21-AZ 23-AZ 23-AX 25-AX 25-22 Service Rating II II II II M Number of Contacts 3 19 3 29 2 42 3 46 2 23 Contact Size 8 22D 8 22D 8 22D 8 22D 4 20 Front face of pin inserts illustrated MIL-DTL-38999, Series III TV Special Insert Arrangements CONTACT LEGEND 4 8 10 12 16 20 22 22M 22D 23* A D C B 1514 11 10 9 8 J H G F E K D L C B A M 9 10 A B C DE F G H J 11 12 1718 23 24 25 26 2728 3031 Shell Size & Insert Arrg. for: Series III TV 21-21 21-99 25-92 25-97 Service Rating M/Inst. M M M Number of Contacts 32 9 5 11 92 9 26 3 13 Contact Size 22D 12 22D 12 22D 16 22D 16 12 Shell Size & Insert Arrg. for: Series III TV 13-AX 15-AX 15-AZ 17-AZ 19-AX Service Rating M II II II II Number of Contacts 3 14 3 6 2 10 2 1 6 2 18 Contact Size 16 22D 12 22D 12 22D 8 12 22D 8 22D D C B A 910 1920 Tracer Power/Signal Arrangements-Direct Current (VDC) With and Without Ground Available now with Amphenol’s Tracer Rapid Prototyping Insert Technology, contact tracer@amphenol-aao.com Contact factory for lead time on standard D38999 insert technology. Rapid Prototyping
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com III SJT 38999 I II Access Aquacon Series III A Front face of pin inserts illustrated CONTACT LEGEND NOTE: Some specials shown here were formerly known as Pyle arrangements. Consult Amphenol for how to order information for connectors with these inserts. Consult Amphenol Aerospace for longer shell drawings. A B C A B CD E F G B CA A B CD E A B C D E F A B C D 840 22D MIL-DTL-38999, Series III TV Special Insert Arrangements Shell Size & Insert Arrg. for: Series III TV 25L-3 25L-7 Service Rating II II Number of Contacts 1 2 7 Contact Size 8 4 8 Shell Size & Insert Arrg. for: Series III TV 33-3 33-5 33-6 Service Rating II II II Number of Contacts 1 2 5 2 4 Contact Size 4 0 4 8 4 Shell Size & Insert Arrg. for: Series III TV 37-5 Service Rating II Number of Contacts 4 Contact Size 0 Non-Standard Shells or Large Contacts
.045 .045 .078 .090 .078 C A B .079 .018 .056 .056 INSERT ARRANGEMENT #8-35 / 9-35 Connector Type: JT MIL-DTL-38999 Series II LJT MIL-DTL-38999 Series I Tri-Start MIL-DTL-38999 Series III Number of Contacts Contact Size Service Rating Insert Designation: 8-35 9-35 9-35 6 22D M All dimensions for reference only. For alternate rotations see page 47 for Series III, page 87 for Series II, and page 115 for Series I. Note: Shown in this catalog are the most common insert patterns for PCB applications. For availability of other arrangements, consult Amphenol Aerospace. INSERT ARRANGEMENT #8-3 / 9-3 Connector Type: JT MIL-DTL-38999 Series II LJT MIL-DTL-38999 Series I Tri-Start MIL-DTL-38999 Series III Number of Contacts Contact Size Service Rating Insert Designation: 8-3 9-3 NA 3 20 M *Service Rating: M for MIL-DTL-38999 Contact Locations Front face of pin insert shown Contact Locations Front face of pin insert shown 15Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 Series III, II, I III SJT I II Access Aquacon PCB Contacts 38999, Series I LJT, II JT, III TV Insert Arrangements
B .038 .075 .065 .065 INSERT ARRANGEMENT #8-98 / 9-98 Connector Type: JT MIL-DTL-38999 Series II LJT MIL-DTL-38999 Series I Tri-Start MIL-DTL-38999 Series III Number of Contacts Contact Size Service Rating Insert Designation: 8-98 9-98 9-98 3 20 I Contact Locations Front face of pin insert shown AE D B C .065 .065 .130 .056 .065 .113 .113 INSERT ARRANGEMENT #10-5 / 11-5 Connector Type: JT MIL-DTL-38999 Series II LJT MIL-DTL-38999 Series I Tri-Start MIL-DTL-38999 Series III Insert Designation: 10-5 11-5 11-5 Contact Locations Front face of pin insert shown All dimensions for reference only. For alternate rotations see page 47 for Series III, page 87 for Series II, and page 115 for Series I. Note: Shown in this catalog are the most common insert patterns for PCB applications. For availability of other arrangements, consult Amphenol Aerospace. Number of Contacts Contact Size Service Rating 5 20 I Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 Series III, II, I III SJT I II Access Aquacon PCB Contacts 38999, Series I LJT, II JT, III TV Insert Arrangements
INSERT ARRANGEMENT #10-5 / 11-5 Connector Type: JT MIL-DTL-38999 Series II LJT MIL-DTL-38999 Series I Tri-Start MIL-DTL-38999 Series III Insert Designation: 10-5 11-5 11-5 Contact Locations Front face of pin insert shown .118 .045 .035 .146 .049 .045 .118 .146 .056 .085 .138 INSERT ARRANGEMENT #10-6 / 11-6 Connector Type: JT MIL-DTL-38999 Series II LJT MIL-DTL-38999 Series I Tri-Start MIL-DTL-38999 Series III Number of Contacts Contact Size Service Rating Insert Designation: NA 11-6 NA 6 20 I Contact Locations Front face of pin insert shown All dimensions for reference only. For alternate rotations see page 47 for Series III, page 87 for Series II, and page 115 for Series I. Note: Shown in this catalog are the most common insert patterns for PCB applications. For availability of other arrangements, consult Amphenol Aerospace. A B C D E F .065 .113 .130 .065.130 INSERT ARRANGEMENT #10-35 / 11-35 Connector Type: JT MIL-DTL-38999 Series II LJT MIL-DTL-38999 Series I Tri-Start MIL-DTL-38999 Series III Number of Contacts Contact Size Service Rating Insert Designation: 10-35 11-35 11-35 13 22D M Contact Locations Front face of pin insert shown PCB Contacts 38999, Series I LJT, II JT, III TV Insert Arrangements 17Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 Series III, II, I III SJT I II Access Aquacon
B .094 .058 .111 AC INSERT ARRANGEMENT #12-3 / 13-3 Connector Type: JT MIL-DTL-38999 Series II LJT MIL-DTL-38999 Series I Tri-Start MIL-DTL-38999 Series III Insert Designation: 12-3 13-3 NA Contact Locations Front face of pin insert shown All dimensions for reference only. For alternate rotations see page 47 for Series III, page 87 for Series II, and page 115 for Series I. Note: Shown in this catalog are the most common insert patterns for PCB applications. For availability of other arrangements, consult Amphenol Aerospace. .030 .026 .088 .107 .158 .197 .203 .093 .120 .075 .045 .117 .126 .182 INSERT ARRANGEMENT #12-35 / 13-35 Connector Type: JT MIL-DTL-38999 Series II LJT MIL-DTL-38999 Series I Tri-Start MIL-DTL-38999 Series III Insert Designation: 12-35 13-35 13-35 Contact Locations Front face of pin insert shown Number of Contacts Contact Size Service Rating 22 22D M Number of Contacts Contact Size Service Rating 3 16 II PCB Contacts 38999, Series I LJT, II JT, III TV Insert Arrangements Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 Series III, II, I III SJT I II Access Aquacon
P NM L K J H G F E D A B C .113 .225 .252.113 .260 .065 .130 .195.195 .130 .065 .260 INSERT ARRANGEMENT #14-18 / 15-18 Connector Type: JT MIL-DTL-38999 Series II LJT MIL-DTL-38999 Series I Tri-Start MIL-DTL-38999 Series III Number of Contacts Contact Size Service Rating Insert Designation: 14-18 15-18 15-18 18 20 I Contact Locations Front face of pin insert shown All dimensions for reference only. For alternate rotations see page 47 for Series III, page 87 for Series II, and page 115 for Series I. Note: Shown in this catalog are the most common insert patterns for PCB applications. For availability of other arrangements, consult Amphenol Aerospace. .065 C B A E D FG J H U T L K N M V R S .225 .225 .065 .113 .113 .195 .260 .195 .260 .130 .130 INSERT ARRANGEMENT #14-19 / 15-19 Connector Type: JT MIL-DTL-38999 Series II LJT MIL-DTL-38999 Series I Tri-Start MIL-DTL-38999 Series III Number of Contacts Contact Size Service Rating Insert Designation: 14-19 15-19 15-19 19 20 I Contact Locations Front face of pin insert shown PCB Contacts 38999, Series I LJT, II JT, III TV Insert Arrangements 19Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 Series III, II, I III SJT I II Access Aquacon
R –.131 +.293 S –.070 +.177 T +.070 +.177 U +.175 +.094 V +.178 –.036 W +.119 –.151 X .000 –.203 Y –.119 –.151 Z –.178 –.036 a –.175 +.094 b .000 +.065 c .000 –.065 F E A B G C D HJ KL M N P R TS U V W X Y Z a b c Contact Hole Locations Contact Number Location X Axis Y Axis 1 +.045 +.262 2 +.123 +.217 3 +.211 +.160 4 +.254 +.080 5 +.266 –.010 6 +.247 –.098 7 +.200 –.175 8 +.130 –.232 9 +.045 –.262 10 –.045 –.262 11 –.130 –.232 12 –.200 –.175 13 –.247 –.098 14 –.266 –.010 15 –.254 +.080 16 –.211 +.160 17 –.123 +.217 18 –.045 +.262 INSERT ARRANGEMENT #14-35 / 15-35 Connector Type: JT MIL-DTL-38999 Series II LJT MIL-DTL-38999 Series I Tri-Start MIL-DTL-38999 Series III Number of Contacts Contact Size Service Rating Insert Designation: 14-35 15-35 15-35 37 22D M Contact Locations Front face of pin insert shown 2131 All dimensions for reference only. For alternate rotations see page 47 for Series III, page 87 for Series II, and page 115 for Series I. Note: Shown in this catalog are the most common insert patterns for PCB applications. For availability of other arrangements, consult Amphenol Aerospace. INSERT ARRANGEMENT #16-26 / 17-26 Connector Type: JT MIL-DTL-38999 Series II LJT MIL-DTL-38999 Series I Tri-Start MIL-DTL-38999 Series III Number of Contacts Contact Size Service Rating Insert Designation: NA 17-26 17-26 26 20 I Contact Locations Front face of pin insert shown Contact Hole Locations Contact Number Location X Axis Y Axis A .000 +.321 B +.131 +.293 C +.239 +.214 D +.305 +.099 E +.319 –.034 F +.278 –.161 G +.189 –.260 H +.067 –.314 J –.067 –.314 K –.189 –.260 L –.278 –.161 M –.319 –.034 N –.305 +.099 P –.239 +.214 PCB Contacts 38999, Series I LJT, II JT, III TV Insert Arrangements Contact Hole Locations Contact Number Location X Axis Y Axis 19 +.045 +.172 20 +.123 +.119 21 +.170 +.040 22 +.170 –.050 23 +.123 –.127 24 +.045 –.172 25 –.045 –.172 26 –.123 –.127 27 –.170 –.050 28 –.170 +.040 29 –.123 +.119 30 –.045 +.172 31 +.045 +.074 32 +.090 –.004 33 +.045 –.082 34 –.045 –.082 35 –.090 –.004 36 –.045 +.074 37 .000 –.004 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 Series III, II, I III SJT I II Access Aquacon
All dimensions for reference only. For alternate rotations see page 47 for Series III, page 87 for Series II, and page 115 for Series I. Note: Shown in this catalog are the most common insert patterns for PCB applications. For availability of other arrangements, consult Amphenol Aerospace. INSERT ARRANGEMENT #16-35 / 17-35 Connector Type: JT MIL-DTL-38999 Series II LJT MIL-DTL-38999 Series I Tri-Start MIL-DTL-38999 Series III Number of Contacts Contact Size Service Rating Insert Designation: 16-35 17-35 17-35 55 22D M Contact Locations Front face of pin insert shown Contact Hole Locations Contact Number Location X Axis Y Axis 28 .000 –.004 29 .000 –.094 30 .000 –.184 31 .000 –.274 32 +.089 +.316 33 +.078 +.221 34 +.078 +.131 35 +.078 +.041 36 +.078 –.049 37 +.078 –.139 38 +.078 –.229 39 +.078 –.319 40 +.172 +.279 41 +.156 +.176 42 +.156 +.086 43 +.156 –.004 44 +.156 –.094 45 +.156 –.184 46 +.156 –.274 47 +.242 +.221 48 +.234 +.131 49 +.234 +.041 50 +.234 –.049 51 +.234 –.139 52 +.234 –.229 53 +.312 +.086 54 +.312 –.004 55 +.312 –.094 24 31 25 32 Contact Hole Locations Contact Number Location X Axis Y Axis 1 –.312 +.086 2 –.312 –.004 3 –.312 –.094 4 –.242 +.221 5 –.234 +.131 6 –.234 +.041 7 –.234 –.049 8 –.234 –.139 9 –.234 –.229 10 –.172 +.279 11 –.156 +.176 12 –.156 +.086 13 –.156 –.004 14 –.156 –.094 15 –.156 –.184 16 –.156 –.274 17 –.089 +.316 18 –.078 +.221 19 –.078 +.131 20 –.078 +.041 21 –.078 –.049 22 –.078 –.139 23 –.078 –.229 24 –.078 –.319 25 .000 +.329 26 .000 +.176 27 .000 +.086 PCB Contacts 38999, Series I LJT, II JT, III TV Insert Arrangements 21Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 Series III, II, I III SJT I II Access Aquacon
L K J H G F E D A B C .105 .132 .092 .053 .179 .275 .215.281 .260 .105 .250 INSERT ARRANGEMENT #18-11 / 19-11 Connector Type: JT MIL-DTL-38999 Series II LJT MIL-DTL-38999 Series I Number of Contacts Contact Size Service Rating Insert Designation: 18-11 19-11 11 16 II Contact Locations Front face of pin insert shown U T S R P N g f M L K J H G F E D h A B C a b c e d V W X Y Z j INSERT ARRANGEMENT #18-32 / 19-32 Connector Type: JT MIL-DTL-38999 Series II LJT MIL-DTL-38999 Series I Tri-Start MIL-DTL-38999 Series III Number of Contacts Contact Size Service Rating Insert Designation: 18-32 19-32 19-32 32 20 I Contact Locations Front face of pin insert shown Contact Hole Locations Contact Letter Location X Axis Y Axis A +.066 +.353 B +.189 +.305 C +.286 +.217 D +.345 +.098 E +.357 –.033 F +.321 –.160 G +.242 –.265 H +.130 –.335 J .000 –.359 K –.130 –.335 L –.242 –.265 M –.321 –.160 N –.357 –.033 P –.345 +.098 R –.286 +.217 S –.189 +.305 Contact Hole Locations Contact Letter Location X Axis Y Axis T –.066 +.353 U .000 +.230 V +.124 +.193 W +.209 +.095 X +.228 –.033 Y +.174 –.151 Z +.065 –.221 a –.065 –.221 b –.174 –.151 c –.228 –.033 d –.209 +.095 e –.124 +.193 f .000 +.096 g +.096 .000 h .000 –.096 j –.096 .000 All dimensions for reference only. For alternate rotations see page 47 for Series III, page 87 for Series II, and page 115 for Series I. Note: Shown in this catalog are the most common insert patterns for PCB applications. For availability of other arrangements, consult Amphenol Aerospace. PCB Contacts 38999, Series I LJT, II JT, III TV Insert Arrangements Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 Series III, II, I III SJT I II Access Aquacon
.357 .279 .201 .123 .045 .045 .090 .135 .180 .225 .270 .315.360 17 25 34 43 50423324 INSERT ARRANGEMENT #18-35 / 19-35 Connector Type: JT MIL-DTL-38999 Series II LJT MIL-DTL-38999 Series I Tri-Start MIL-DTL-38999 Series III Number of Contacts Contact Size Service Rating Insert Designation: 18-35 19-35 19-35 66 22D M Contact Locations Front face of pin insert shown A B C D S T E F U V G H W J c b K X d a P R L M Y Z N .275 .225 .125 .400 .150 .275 .300 .200 .050 .025 .100 .150 .250 .375.150 .250 .400 .225 .100 .375 .400 INSERT ARRANGEMENT #20-27 / 21-27 Connector Type: JT MIL-DTL-38999 Series II LJT MIL-DTL-38999 Series I Tri-Start MIL-DTL-38999 Series III Number of Contacts Contact Size Service Rating Insert Designation: 20-27 21-27 NA 27 20 I Contact Locations Front face of pin insert shown All dimensions for reference only. For alternate rotations see page 47 for Series III, page 87 for Series II, and page 115 for Series I. Note: Shown in this catalog are the most common insert patterns for PCB applications. For availability of other arrangements, consult Amphenol Aerospace. PCB Contacts 38999, Series I LJT, II JT, III TV Insert Arrangements 23Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 Series III, II, I III SJT I II Access Aquacon
INSERT ARRANGEMENT #20-35 / 21-35 Connector Type: JT MIL-DTL-38999 Series II LJT MIL-DTL-38999 Series I Tri-Start MIL-DTL-38999 Series III Number of Contacts Contact Size Service Rating Insert Designation: 20-35 21-35 21-35 79 22D M Contact Locations Front face of pin insert shown Contact Hole Locations Contact Number Location X Axis Y Axis 1 +.053 +.426 2 +.146 +.404 3 +.232 +.362 4 +.306 +.302 5 +.365 +.227 6 +.406 +.141 7 +.427 +.048 8 +.427 –.048 Contact Hole Locations Contact Number Location X Axis Y Axis 9 +.406 –.141 10 +.365 –.227 11 +.306 –.302 12 +.232 –.362 13 +.146 –.404 14 +.053 –.426 15 –.053 –.426 16 –.146 –.404 17 –.232 –.362 18 –.306 –.302 19 –.365 –.227 20 –.406 –.141 21 –.427 –.048 22 –.427 +.048 23 –.406 +.141 24 –.365 +.227 25 –.306 +.302 26 –.232 +.362 27 –.146 +.404 28 –.053 +.426 29 .000 +.323 30 +.098 +.322 31 +.184 +.280 32 +.258 +.220 33 +.311 +.141 34 +.332 +.048 35 +.332 –.048 36 +.311 –.141 37 +.258 –.220 38 +.184 –.280 39 +.098 –.322 40 .000 –.347 41 –.098 –.322 42 –.184 –.280 Contact Hole Locations Contact Number Location X Axis Y Axis 43 –.258 –.220 44 –.311 –.141 45 –.332 –.048 46 –.332 +.048 47 –.311 +.141 48 –.258 +.220 49 –.184 +.280 50 –.098 +.322 51 –.048 +.241 52 +.048 +.241 53 +.134 +.199 54 +.208 +.139 55 +.237 +.048 56 +.237 –.048 57 +.208 –.139 58 +.134 –.199 59 +.048 –.241 60 –.048 –.241 61 –.134 –.199 62 –.208 –.139 63 –.237 –.048 64 –.237 +.048 65 –.208 +.139 66 –.134 +.199 67 –.048 +.146 68 +.048 +.146 69 +.125 +.090 70 +.155 .000 71 +.125 –.090 72 +.048 –.146 73 –.048 –.146 74 –.125 –.090 75 –.155 .000 76 –.125 +.090 77 .000 +.053 78 +.048 –.029 79 –.048 –.029 All dimensions for reference only. For alternate rotations see page 47 for Series III, page 87 for Series II, and page 115 for Series I. Note: Shown in this catalog are the most common insert patterns for PCB applications. For availability of other arrangements, consult Amphenol Aerospace. PCB Contacts 38999, Series I LJT, II JT, III TV Insert Arrangements Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 Series III, II, I III SJT I II Access Aquacon
U T S R P N g f M L K J H G F E D sh i j V W A k Y B C m Z a r n t q p b c e d X .300 DIA. .567 DIA. .835 DIA. INSERT ARRANGEMENT #20-41 / 21-41 Connector Type: JT MIL-DTL-38999 Series II LJT MIL-DTL-38999 Series I Tri-Start MIL-DTL-38999 Series III Number of Contacts Contact Size Service Rating Insert Designation: 20-41 21-41 21-41 41 20 I Contact Locations Front face of pin insert shown All dimensions for reference only. For alternate rotations see page 47 for Series III, page 87 for Series II, and page 115 for Series I. Note: Shown in this catalog are the most common insert patterns for PCB applications. For availability of other arrangements, consult Amphenol Aerospace. PCB Contacts 38999, Series I LJT, II JT, III TV Insert Arrangements 25Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 Series III, II, I III SJT I II Access Aquacon
INSERT ARRANGEMENT #22-35 / 23-35 Connector Type: JT MIL-DTL-38999 Series II LJT MIL-DTL-38999 Series I Tri-Start MIL-DTL-38999 Series III Number of Contacts Contact Size Service Rating Insert Designation: 22-35 23-35 23-35 100 22D M Contact Locations Front face of pin insert shown Contact Hole Locations Contact Number Location X Axis Y Axis 1 –.428 +.241 2 –.467 +.154 3 –.488 +.061 4 –.415 .000 5 –.488 –.061 6 –.428 –.142 7 –.428 –.237 8 –.332 +.333 9 –.332 +.238 10 –.332 +.143 11 –.332 +.048 12 –.332 –.047 13 –.332 –.142 14 –.332 –.237 15 –.332 –.332 16 –.249 +.380 17 –.249 +.285 18 –.249 +.190 19 –.249 +.095 Contact Hole Locations Contact Number Location X Axis Y Axis 20 –.249 .000 21 –.249 –.095 22 –.249 –.190 23 –.249 –.285 24 –.249 –.380 25 –.166 +.428 26 –.166 +.333 27 –.166 +.238 28 –.166 +.143 29 –.166 +.048 30 –.166 –.047 31 –.166 –.142 32 –.166 –.237 33 –.166 –.332 34 –.166 –.427 35 –.083 +.475 36 –.083 +.380 37 –.083 +.285 38 –.083 +.190 39 –.083 +.095 40 –.083 .000 41 –.083 –.095 42 –.083 –.190 43 –.083 –.285 44 –.083 –.380 45 –.083 –.475 46 .000 +.428 47 .000 +.333 48 .000 +.238 49 .000 +.143 50 .000 +.048 51 .000 –.047 52 .000 –.142 53 .000 –.237 54 .000 –.332 55 .000 –.427 56 +.083 +.475 57 +.083 +.380 58 +.083 +.285 59 +.083 +.190 Contact Hole Locations Contact Number Location X Axis Y Axis 60 +.083 +.095 61 +.083 .000 62 +.083 –.095 63 +.083 –.190 64 +.083 –.285 65 +.083 –.380 66 +.083 –.475 67 +.166 +.428 68 +.166 +.333 69 +.166 +.238 70 +.166 +.143 71 +.166 +.048 72 +.166 –.047 73 +.166 –.142 74 +.166 –.237 75 +.166 –.332 76 +.166 –.427 77 +.249 +.380 78 +.249 +.285 79 +.249 +.190 80 +.249 +.095 81 +.249 .000 82 +.249 –.095 83 +.249 –.190 84 +.249 –.285 85 +.249 –.380 86 +.332 +.333 87 +.332 +.238 88 +.332 +.143 89 +.332 +.048 90 +.332 –.047 91 +.332 –.142 92 +.332 –.237 93 +.332 –.332 94 +.428 +.241 95 +.467 +.154 96 +.488 +.061 97 +.415 .000 98 +.488 –.061 99 +.428 –.142 100 +.428 –.237 100 7666 5 5 4 53 4 2 4 25 35 4 6 56 67 All dimensions for reference only. For alternate rotations see page 47 for Series III, page 87 for Series II, and page 115 for Series I. Note: Shown in this catalog are the most common insert patterns for PCB applications. For availability of other arrangements, consult Amphenol Aerospace. PCB Contacts 38999, Series I LJT, II JT, III TV Insert Arrangements Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 Series III, II, I III SJT I II Access Aquacon
B Z D C E F G YX W p V U T nS m AA q r s a b DD tEE u c H d v w e JK L f gM FF y CC BB GG z i HH x h N jP R k A .260 .225 .112 .336 .065 .450 .195 .455 .325 .130 .390 INSERT ARRANGEMENT #22-55 / 23-55 Connector Type: JT MIL-DTL-38999 Series II LJT MIL-DTL-38999 Series I Tri-Start MIL-DTL-38999 Series III Number of Contacts Contact Size Service Rating Insert Designation: 22-55 23-55 23-55 55 20 I Contact Locations Front face of pin insert shown A .474 .158 .316 .091 .273 .455 .182 .364 B C D E FG H J K Y Z X e d T W V U S c g f L M N P Q b a R INSERT ARRANGEMENT #24-31 / 25-31 Connector Type: JT MIL-DTL-38999 Series II LJT MIL-DTL-38999 Series I Tri-Start MIL-DTL-38999 Series III Number of Contacts Contact Size Service Rating Insert Designation: 24-31 NA NA 31 16 I Contact Locations Front face of pin insert shown All dimensions for reference only. For alternate rotations see page 47 for Series III, page 87 for Series II, and page 115 for Series I. Note: Shown in this catalog are the most common insert patterns for PCB applications. For availability of other arrangements, consult Amphenol Aerospace. PCB Contacts 38999, Series I LJT, II JT, III TV Insert Arrangements 27Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 Series III, II, I III SJT I II Access Aquacon
INSERT ARRANGEMENT #24-35 / 25-35 Connector Type: JT MIL-DTL-38999 Series II LJT MIL-DTL-38999 Series I Tri-Start MIL-DTL-38999 Series III Number of Contacts Contact Size Service Rating Insert Designation: 24-35 25-35 25-35 128 22D M Contact Locations Front face of pin insert shown Contact Hole Locations Contact Number Location X Axis Y Axis 1 –.479 +.279 2 –.520 +.190 3 –.546 +.095 4 –.555 .000 5 –.546 –.095 6 –.520 –.190 7 –.479 –.279 8 –.424 +.357 9 –.415 +.190 10 –.415 +.095 11 –.415 .000 12 –.415 –.095 13 –.415 –.190 14 –.424 –.357 15 –.332 +.444 16 –.332 +.332 17 –.332 +.237 18 –.332 +.142 19 –.332 +.047 20 –.332 –.047 21 –.332 –.142 22 –.332 –.237 23 –.332 –.332 24 –.332 –.427 25 –.249 +.496 26 –.249 +.380 27 –.249 +.285 28 –.249 +.190 Contact Hole Locations Contact Number Location X Axis Y Axis 29 –.249 +.095 30 –.249 .000 31 –.249 –.095 32 –.249 –.190 33 –.249 –.285 34 –.249 –.380 35 –.249 –.475 36 –.160 +.531 37 –.166 +.427 38 –.166 +.332 39 –.166 +.237 40 –.166 +.142 41 –.166 +.047 42 –.166 –.047 43 –.166 –.142 44 –.166 –.237 45 –.166 –.332 46 –.166 –.427 47 –.166 –.522 48 –.083 +.475 49 –.083 +.380 50 –.083 +.285 51 –.083 +.190 52 –.083 +.095 53 –.083 .000 54 –.083 –.095 55 –.083 –.190 56 –.083 –.285 57 –.083 –.380 58 –.083 –.475 59 .000 +.522 60 .000 +.427 61 .000 +.332 62 .000 +.237 63 .000 +.142 64 .000 +.047 65 .000 –.047 66 .000 –.142 67 .000 –.237 68 .000 –.332 69 .000 –.427 70 .000 –.555 71 +.083 +.475 72 +.083 +.380 73 +.083 +.285 74 +.083 +.190 75 +.083 +.095 76 +.083 .000 77 +.083 –.095 78 +.083 –.190 Contact Hole Locations Contact Number Location X Axis Y Axis 79 +.083 –.285 80 +.083 –.380 81 +.083 –.475 82 +.160 +.531 83 +.166 +.427 84 +.166 +.332 85 +.166 +.237 86 +.166 +.142 87 +.166 +.047 88 +.166 –.047 89 +.166 –.142 90 +.166 –.237 91 +.166 –.332 92 +.166 –.427 93 +.166 –.522 94 +.249 +.496 95 +.249 +.380 96 +.249 +.285 97 +.249 +.190 98 +.249 +.095 99 +.249 .000 100 +.249 –.095 101 +.249 –.190 102 +.249 –.285 103 +.249 –.380 104 +.249 –.475 105 +.332 +.444 106 +.332 +.332 107 +.332 +.237 108 +.332 +.142 109 +.332 +.047 110 +.332 –.047 111 +.332 –.142 112 +.332 –.237 113 +.332 –.332 114 +.332 –.427 115 +.424 +.357 116 +.415 +.190 117 +.415 +.095 118 +.415 .000 119 +.415 –.095 120 +.415 –.190 121 +.424 –.357 122 +.479 +.279 123 +.520 +.190 124 +.546 +.095 125 +.555 .000 126 +.546 –.095 127 +.520 –.190 128 +.479 –.279 All dimensions for reference only. For alternate rotations see page 47 for Series III, page 87 for Series II, and page 115 for Series I. Note: Shown in this catalog are the most common insert patterns for PCB applications. For availability of other arrangements, consult Amphenol Aerospace. PCB Contacts 38999, Series I LJT, II JT, III TV Insert Arrangements Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 Series III, II, I III SJT I II Access Aquacon
INSERT ARRANGEMENT #24-61 / 25-61 Connector Type: JT MIL-DTL-38999 Series II LJT MIL-DTL-38999 Series I Tri-Start MIL-DTL-38999 Series III Number of Contacts Contact Size Service Rating Insert Designation: 24-61 25-61 25-61 61 20 I Contact Locations Front face of pin insert shown A E B C D F G H J K V LMN p R S T U X Y Z a b W c d e jkm f h i r gq s t u v w x y z AABBCC DD EE FF GG HH MM NN JJ PP KK LL P All dimensions for reference only. For alternate rotations see page 47 for Series III, page 87 for Series II, and page 115 for Series I. Note: Shown in this catalog are the most common insert patterns for PCB applications. For availability of other arrangements, consult Amphenol Aerospace. Contact Hole Locations Contact Number Location X Axis Y Axis A +.196 +.500 B +.314 +.435 C +.413 +.343 D +.485 +.230 E +.527 +.101 F +.536 –.030 G +.511 –.164 H +.454 –.287 J +.368 –.391 K +.259 –.470 L +.134 –.519 M .000 –.537 N –.134 –.519 P –.259 –.470 R –.368 –.391 S –.454 –.287 T –.511 –.164 U –.536 –.030 V –.527 +.101 W –.485 +.230 X –.413 +.343 Y –.314 +.435 Z –.196 +.500 a –.068 +.454 b +.068 +.454 c +.173 +.363 d +.285 +.283 e +.362 +.175 f +.399 +.046 g +.392 –.088 Contact Hole Locations Contact Number Location X Axis Y Axis h +.341 –.213 i +.251 –.314 j +.133 –.379 k .000 –.402 m –.133 –.379 n –.251 –.314 p –.341 –.213 q –.392 –.088 r –.399 +.046 s –.362 +.175 t –.285 +.283 u –.173 +.363 v .000 +.338 w +.147 +.223 x +.237 +.122 y +.267 –.010 z +.228 –.139 AA +.131 –.233 BB .000 –.267 CC –.131 –.233 DD –.228 –.139 EE –.267 –.010 FF –.237 +.122 GG –.147 +.223 HH .000 +.200 JJ +.105 +.094 KK +.135 –.041 LL .000 –.132 MM –.135 –.041 NN –.105 +.094 PP .000 .000 29Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 Series III, II, I III SJT I II Access Aquacon PCB Contacts 38999, Series I LJT, II JT, III TV Insert Arrangements
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 Series III, II, I, SJT III SJT I II Access Aquacon MIL-DTL-38999, Series I LJT, II JT, III TV, HD Contact Ratings/ Service Ratings CONTACT RATING FOR TV III, HD, JT II, LJT I, SJT *When tested using silver plated wire. Contact Size Test Current (Amps) Maximum Millivolt Drop Crimp* Maximum Millivolt Drop Crimp Hermetic Hermetic* 23 5 3 73 85 22M 3 2 45 60 22D 5 3 73 85 22 5 3 73 85 20 7.5 5 55 60 16 13 10 49 85 12 23 17 42 85 10 (Power) 33 NA 33 NA 8 (Power) 65 NA 26 NA 4 80 NA 23 NA 0 150 NA 21 NA Contact Size Crimp Well Data Solder Well Data Well Diameter Normal Well Depth Well Diameter Nominal Well Depth – .000 -.000 .094 -.000 .094 -.004 .125 -.004 .141 -.002 .141 10 (Power) .137 ± .002 .355 NA NA 8 .181 ± .002 .490 NA NA 4 .281 ± .002 .490 NA NA 0 .453 ± .002 .585 NA NA MIL-DTL-38999 SERIES III STANDARD 500 CYCLE CONTACTS FOR TV AND CTV, P & S MIL-DTL-38999 SERIES III 1500 CYCLE CONTACTS, CLASSES H & J Contact Size CTV Pins CTV Sockets Commercial No. Military No. Supersedes Commercial No. Military No. Supersedes 12 10-597072-2X M39029/107-623 – 10-597073-2X M39029/106-617 – 16 10-597068-2X M39029/107-622 – 10-597069-2X M39029/106-616 – 20 10-597064-2X M39029/107-621 – 10-597065-2X M39029/106-615 – 22D 10-597058-3X M39029/107-620 – 10-597061-2X M39029/106-614 – Contact Size TV/CTV Pins TV/CTV Sockets Military No. Supersedes Military No. Supersedes 8 (Coax)* M39029/60-367 MS27536 M39029/59-366 MS27535 8 (Power) Contact Factory “ “ “ 8 (Twinax) M39029/90-529** N/A M39029/91-530 N/A 10 (Power) M39029/58-528 N/A M39029/56-527 N/A
12 M39029/58-365 MS27493-12 M39029/56-353 MS27490-12
16 M39029/58-364 MS27493-16 M39029/56-352 MS27490-16
20 M39029/58-363 MS27493-20 M39029/56-351 MS27490-20
22D M39029/58-360 MS27493-22D M39029/56-348 MS27490-22D
4 N/A N/A N/A N/A
0 N/A N/A N/A N/A
Above part numbers include standard 500 cycle finish designation - gold plating over suitable underplate in accordance with SAE AS39029. For other finish variations, consult Amphenol Aerospace. *For use with RG180B/U and RG195A/U cable. For other size 8 coax or optional sizes 12 and 16 coax contacts available for use in Tri-Start connectors, see High Speed catalog or consult Amphenol Aerospace.
31Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 Series III, II, I III SJT I II Access Aquacon Contact Size Pins (II JT/I LJT) Sockets (LJT) Material Spec Number Pyle Number Spec Number Pyle Number 22D M39029/87-472 T3-4022-10P M39029/88-484 T3-4122-10P CHROMEL 22D M39029/87-471 T3-4022-10R M39029/88-483 T3-4122-10R ALUMEL
20 M39029/87-476 T3-4020-10P M39029/88-488 T3-4120-10P CHROMEL
20 M39029/87-475 T3-4020-10R M39029/88-487 T3-4120-10R ALUMEL
16 M39029/87-480 T3-4016-10P M39029/88-492 T3-4116-10P CHROMEL
16 M39029/87-479 T3-4016-10R M39029/88-491 T3-4116-10R ALUMEL
MIL-DTL-38999 SERIES II JT/ I LJT THERMOCOUPLE CONTACTS PYLE VERSION Above part numbers include standard finish designation - gold plating over suitable underplate in accordance with MIL-DTL-39029. For other finishes, consult Amphenol Aerospace. Note: 22M and 22D contacts are interchangeable. *For use with RG180B/U and RG195A/U cable. For other size 8 coax or optional sizes 12 and 18 coax contacts available for use in JT/LJT connectors, Refer to the High Speed Catalog. ** For use with 17/M176-00002 cable. MIL-DTL-38999 SERIES II JT/ SERIES I LJT/SJT SERIES CRIMP CONTACTS Contact Size JT/LJT/SJT Pins MS No. JT Socket MS No. LJT/SJT Sockets MS No. 8 (Coax)* M39029/60-367 NA M39029/59-366 8 (Twinax) M39029/90-529** NA M39029/91-530 10 (Power) M39029/58-528 NA M39029/56-527
12 M39029/58-365 M39029/57-359 M39029/56-353
16 M39029/58-364 M39029/57-358 M39029/56-352
Contact Size JT/LJT Pins MS No. JT Socket MS No. LJT/SJT Sockets MS No.
20 M39029/58-363 M39029/57-357 M39029/56-351
22 M39029/58-362 M39029/57-356 M39029/56-350
22M M39029/58-361 M39029/57-355 M39029/56-349 22D M39029/58-360 M39029/57-354 M39029/56-348 Contact Size Material JT/LJT Pins JT Sockets LJT Sockets Chromel 10-407862-310 10-407863-310 10-407236-310 Alumel 10-407862-320 10-407863-320 10-407865-320 Iron 10-407862-335 10-407863-335 10-407865-335 Constantan 10-407862-342 10-407863-342 10-407865-342 MIL-DTL-38999 SERIES II JT/ I LJT THERMOCOUPLE CONTACTS Partial Listing. If you do not see the contact for your application, consult Amphenol Aerospace. MIL-DTL-38999 SERIES II JT/ I LJT SEALING PLUGS Contact Size Commercial No. Military No. 8 (Coax) 10-482099-8 MS27488-8 8 (Twinax) T3-4008-59P N/A 10 (Power) 10-576225 N/A 12 10-405996-122 MS27488-12-2 16 10-405996-162 MS27488-16-2 20 10-405996-202 MS27488-20-2 22 10-405996-222 MS27488-22-2 22M 10-405996-222 MS27488-22-2 22D 10-405996-222 MS27488-22-2 ** For use with M17/M176-00002 cable. † Optional design - see slash sheet MS39029. For other contact options available for use in Tri-Start connectors (wire wrap, thermocouple, fiber optic), consult Amphenol. MIL-DTL-38999 SERIES III SEALING PLUGS Contact Size Commercial No. Military No. 8 (Coax) 10-482099-8 N/A 8 (Twinax) T3-4008-59P N/A 8 (Power) 10-405996-83 MS27488-8-3 10 (Power) T3-4010-59P M85049/81-10 12 10-405996-122 MS27488-12-2 16 10-405996-162 MS27488-16-2 20 10-405996-202 MS27488-20-2 22D 10-405996-222 MS27488-22-2 4 10-405996-43 MS27488-4-3 0 10-405996-03 MS27488-0-3 Contact Size Commercial No. 8 (Coax) 10-482099-8 8 (Twinax) 10-482099-8 10 (Power) NA 12 10-405996-012 Yellow 16 10-405996-016 Blue 20 10-405996-020 Red 22 10-405996-022 Black 22M 10-405996-022 Black 22D 10-405996-022 Black SJT SEALING PLUGS MIL-DTL-38999, Series I LJT, II JT, III TV Thermocouple Contacts/Sealing Plugs
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 Series III, II, I, SJT III SJT I II Access Aquacon FINISH DATA MIL-DTL-38999, SERIES I LJT, II JT ALUMINUM SHELL COMPONENTS NON-HERMETIC Finish Suffix Finish Plus “SR” Suffix Indicated Finish Standard for JT Types Listed Below Indicated Finish Standard for LJT Types Listed BelowMilitary Commercial Cadmium Plated Nickel Base MS (A) – (SR) JT/JTG/JTL/JTP LJT/LJTP Anodic Coating (Alumilite) MS (C) (005) (300) JTS/JTPS/JTLS LJTPS/LJTS Chromate Treated (Iridite 14-2) (011) (344) JTN/JTPN/JTLN LJTN/LJTPN Olive Drab Cadmium Plate Nickel Base MS (B) (014) (386) Electroless Nickel MS (F) (023) (424) Nickel-PTFE Durmalon (038) Space Grade (453) HERMETIC CONNECTORS Finish Suffix Indicated Finish Standard for JT Types Listed Below Indicated Finish Standard for LJT Types Listed BelowMilitary Commercial Carbon Steel Shell Tin Plated Shell and Contacts JT( )H / JT( )Y JTL( )H / JTL( )Y LJT( )Y LJT( )H Carbon Steel Shell Tin Plated Shell and Gold Plated Contacts MS (D) Stainless Steel Shell Gold Plated Contacts MS (E) (162) JTS( )Y JTLS( )Y LJTS( )Y MIL-DTL-38999, Series I LJT, II JT, III TV Thermocouple Contacts/Sealing Plugs/Finishing Data FINISH DATA MIL-DTL-38999, TRI-START, SERIES III TV ALUMINUM SHELL COMPONENTS NON-HERMETIC* Finish Service Class Military Commercial Anodic Coating (Non-Conductive) C* RX** Electroless Nickel F (Metal)* RFM (Composite) Olive Drab Cadmium Plate Nickel Base W (Metal)* RWJ (Composite) Stainless Steel with Nickel Plate (non-firewall) L Stainless Steel with Nickel Plate (firewall) S RS Stainless Steel K RK Durmalon plated T* DT Zinc-Nickel Plated Z* DZ Electroless Nickel Space Grade G HERMETIC SHELL COMPONENTS Material/Finish Service Class Military Commercial Stainless Steel Y Y Stainless Steel with Nickel Plate N YN Add Suffix (005) to part number. SERVICE RATING ** Please note that the establishment of electrical safety factors is left entirely in the designer’s hands, since they are in the best position to know what peak voltage, switching surges, transients, etc. can be expected in a particular circuit. Service Rating Suggested Oper. Voltage (Sea Level) Test Voltage (Sea Level) Test Voltage 50,000 Ft. Test Voltage 70,000 Ft Test Voltage 110,000 Ft. AC (RMS) DC M 400 500 1300 VRMS 550 VRMS 350 VRMS 200 VRMS N 300 450 1000 VRMS 400 VRMS 260 VRMS 200 VRMS I 600 850 1800 VRMS 600 VRMS 400 VRMS 200 VRMS II 900 1250 2300 VRMS 800 VRMS 500 VRMS 200 VRMS
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 III SJT I II Access AquaconSeries III A DURMALON TM Alternative to Cadmium Amphenol RoHS Compliant Platings Alternative to Cadmium
APPLICATIONS
Interest for non-hazardous alternative finishes is gaining momentum & many customers are currently using Durmalon for a broad number of applications. Durmalon combines the unique lubrication and anti-wetting properties of PTFE with corrosion resistance, high conductivity and EU RoHS compliance in a non-reflective finish. TESTING Amphenol Aerospace has performed extensive testing on numerous alternative platings with the most consistent performer being the Durmalon. For specific applications please contact Amphenol Aerospace. DURMALONTM Amphenol’s Answer to EU RoHS/ELV/Cadmium Free Restrictions Commercial, industrial & military markets are rapidly moving away from restricted materials such as Cadmium (Cd) & Hexavalent Chromium (Cr(VI)). Both of these restricted materials are toxic and are known carcinogens. Amphenol is offering an alternative finish that complies with all customer requirements tied to these specifications. MIL-DTL-38999, Rev L has established new service classes for alternative finishes addressing these requirements for Cadmium replacement. Amphenol is using this and European Union Directive 2002/95/EC RoHS (Regulation of Hazardous Substances) as a guide to qualification for all domestic, global, commercial, industrial, & military specifications requiring the reduction or elimination of these restricted materials. Amphenol has qualified Durmalon, with internal part number coding “DT” finish, which meets or exceeds the 38999 designated class “T” finish, Nickel Fluorocarbon Polymer. Durmalon is also EU RoHS compliant and is Cadmium free, Lead free, and Hexavalent Chromium free. We also offer additional platings such as “DX”, (Durmalon, heavy duty final plate) to support JSF , F-35 program. The DX plating is intended to meet higher corrosion Sulfur Dioxide (SO2)/salt fog requirements of JSF . Cadmium has been applied to numerous components of land, sea and air weapon systems and NASA systems for many years as it provides sacrificial corrosion protection and excellent lubricity for threaded applications. The Defense Logistics Agency (DLA) has added the following cadmium alternative finishes to MIL-DTL-38999, Rev L (and other connector specs):
- Nickel Fluorocarbon Polymer
- Zinc-Nickel AMPHENOL’S DURMALONTM Durmalon, like Olive-Drab Cadmium plating (Class W), meets 500 hours of dynamic salt spray, combined with 500 mating cycles and meets specified millivolt drop shell- to-shell conductivity. Durmalon also meets a 200° C temperature rating. Durmalon has been proven to meet this requirement as well as Potassium Formate-Deicer fluid testing performed by Boeing. BLACK ZINC NICKEL Black Zinc Nickel is Amphenol’s 2nd RoHS Compliant Plating Alternative to Cadmium Amphenol is now offering a new RoHS compliant alterna- tive to Cadmium. Black Zinc Nickel is a non-reflective and conductive black finish approved for 500 hrs salt spray making it an excellent choice for harsh environments. Black Zinc Nickel has been qualified by the DLA, with internal part number coding “DZ” finish, which meets or exceeds the 38999 designated class “Z” finish. Black Zinc Nickel is compatible with other platings and available on a wide variety of connectors and accessories including all MIL-DTL-38999 Series III connectors.
Interest for non-hazardous alternative finishes are gaining momentum & many customers are currently using Black Zinc Nickel for a broad number of applications. Black Zinc Nickel is typically used on applications for commercial aerospace and military defense, who are now moving away from toxic Cadmium to more environmentally friendly options. TESTING Amphenol Aerospace has performed extensive testing on numerous alternative platings including Black Zinc Nickel. For specific applica- tions please contact Amphenol Aerospace. Requirements Cadmium DurmalonTM Black Zinc Nickel Coupling Torque Post 500 hr. salt Shell to Shell Conductivity <2.5 millivolts Cycles of Durability 500 mates Salt Spray Dynamic 500 hours Temperature Rating 175° C Non-Reflective EU RoHS/ELV Compliant* Non-Magnetic De-icing Fluid** Note: Specifications are subject to change without notice. * Meets EU RoHS/ELV maximum concentration values (MCV) of 1000 ppm (0.1% w/w) or (0.01% w/w) per homogenous material. ** Potassium Formate/Acetate based de-icing fluids.
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com TABLE OF CONTENTS FOR SECTION A Combined MIL-DTL-38999 Series I, II, III MIL-DTL-38999, Series III TV TV SHELL STYLES: Crimp Wall Mounting Receptacle TVP00R (D389999/20) Crimp Box Mounting Receptacle TVP02R / CTVP02R . . . 50 Crimp Jam Nut Receptacle TV07R (D38999/24) / Straight Plug TV06, TVS06, CTV06, CTVS06 Dualok Plug/Receptacle TV56, TVS56, CTV56, CTVS56 . . . 55 PCB: PCBWall Mounting, Back Panel, Clinch Nuts, TVP10, TVPS10 58 PCB Wall Mounting, Double Flange, TVP40, TVPS40 . . . . 59 PCB Box Mounting Receptacle, Clinch Nuts, TVP12, TVPS12 61 PCB Jam Nut Receptacle, Double Flange, TVP47, TVPS47 . 63 PCB Hermetic Box, Jam Nut, Solder , Weld Mounting. . . 64-67 HERMETIC: Hermetic Box Mounting TVPS02Y(D38999/21) . . . .68 Hermetic Jam Nut Receptacle TVS07Y (D38999/23) . .69 Hermetic Solder Mounting TVSIY (D38999/25) . . . . 70 Hermetic Weld Mounting TVSHIY (D38999/27) . . . . 70 BREAKAWAY: How to Order Breakaway MIL-STD-1760 (Military) . . . 76 TV Breakaway (D38999/31) for MIL-STD-1760 . . . . 77 TV Breakaway Commercial Version for D38999/31, How to Order Commercial Version D38999/31, Type 6 .79 Breakaway Hybrid, Low Profile Lanyard Release Plug. .82 Stores Management Type II, Rail Launch Accessories: A MIL-DTL-38999, Series III, TV
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 III SJT I II Access AquaconSeries III A MIL-DTL-38999, Series III, TV MIL-DTL-38999, Series III TV Performance
- EMI Shielding - solid metal-to-metal coupling, grounding fingers, electroless nickel plating, and thicker wall sec tions provide superior EMI shielding capability of 65dB minimum at 10 GHz
- Contact Protection - recessed pins in this 100% scoop- proof connector minimize potential contact damage
- Moisture Resistance - improved interfacial seal design helps prevent electrolytic erosion of contacts
- Corrosion Resistance - shells of stainless steel or cad mium over nickel plating withstand a 500 hour salt spray exposure
- Vibration/Shock - operates under severe high tempera ture vibration, through 200°C
- Firewall Capability - available in a stainless steel shell, class RK, RS
- Lockwiring Eliminated - unique, self-locking, quick cou pling connector eliminates lockwiring
- Quick Coupling - completely mates and self-locks in a 360° turn of the coupling nut
- Inventory Support Commonality - uses standard MIL-DTL-38999 contacts, application tools, insert arrangements
- Electrostatic Discharge Protection (ESD) - protection for sensitive circuitry without diodes, varistors, etc., with the use of the Faraday Cage principle which shunts high voltage, high current discharge events (see page Amphenol Filter Section)
- Hermetic- air leakage limited to 1 X 10-7 cm3 per second optional
- Qualified Specifications - Stainless Steel qualified to BACC63DB and BACC63DC specifications TRI-STARTTM MIL-DTL-38999 SERIES III WITH METAL SHELLS - ALUMINUM, STAINLESS STEEL, CLASS K FIREWALL Amphenol ® Tri-Start MIL-DTL-38999* Series III Connec tors offer the highest performance capabilities for both general duty and severe environment applications. Meeting or exceeding MIL-DTL-38999 Series III require ments, the Tri-Start connector with standard metal shells (aluminum or stainless steel with several finish options) offers these features: PASSIVATED STAINLESS STEEL ELECTROLESS NICKEL OLIVE DRAB CADMIUM DURMALON PLATED ZINC NICKEL PLATED
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com III SJT 38999 I II Access Aquacon Series III A Applicable Patents: Tri-StartTM Connector Patent 4,109,990. Composite Connector Patents: Clutch-Lok® Patent 6,152,753. OFFER MORE VERSATILITY & OPTIONS THAN ANY OTHER INTERCONNECTION FAMILY! High reliability and increased versatility best describe Amphenol MIL-DTL-38999, Series III circular connectors. Originally designed for the harshest of environments and most demanding of applica- tions, Amphenol MIL-DTL-38999 Series III, Tri-Start connectors continue to evolve in pace with the needs of an ever-changing market. Amphenol Tri-Start connectors can be configured with a number of application specific technologies like:
- High Density HD38999
- Dualok
- PC Tails
- Filters
- Fail Safe
- CLUTCH-LOK
- Fiber Optics
- High Speed Contacts
- Hermetics
- Flex Flexibility aids in design optimization through the combination of different technologies within a common, time-tested, harsh environment connector body. For more information about options, please call 800-678-0141 or visit www.amphenol-aerospace.com. MIL-DTL-38999, Series III TV Options HD38999 DUALOK FILTER PC TAILS FAIL SAFE CLUTCH-LOK FIBER OPTICS HIGH SPEED HERMETIC FLEX
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 III SJT I II Access AquaconSeries III A TRI-START, SERIES III TYPICAL SHIELDING EFFECTIVENESS TEST DATA EMI/EMP SHIELDING EFFECTIVENESS dB TESTING BY TRIAXIAL METHOD TRI-START, SERIES III TYPICAL SHIELDING EFFECTIVENESS TEST DATA EMI/EMP SHIELDING EFFECTIVENESS dB TESTING BY MODE STIRRING METHOD Test data beyond 2GHz is subject to equipment variation. * Dependant on shell finish NOTE: For test data information on the new Clutch-Lok Tri-Start, high vibration connectors, consult Amphenol Aerospace. AMPHENOL® TRI-START CONNECTORS PROVIDE EMI/ EMP SHIELDING CAPABILITY WHICH EXCEEDS MIL-DTL-38999 SERIES III REQUIREMENTS. The TV and CTV Series III connector with standard solid metal-to-metal coupling, EMI grounding fin gers and conductive finishes have proven to be the ultimate in EMI/EMP shielding effectiveness. The charts illustrate shielding effectiveness data which is typical of Tri-Start connectors tested with the nickel finish (Class F-metal, Class M-composite) over a wide frequency range. The vibration capability of the Tri-Start Series is shown in the chart below. This illustrates the most severe vibration envelope of any qualified connec tor available today. These capabilities along with a +200°C, -65°C temperature rating and superior moisture sealing protection pro vide the user with a connector that can withstand the most rigor- ous application. TRI-START VIBRATION CRITERIA 140 120 100 100 200 300 400 500 600 7008 00 NICKEL CLASS F, CLASS M TYPICAL SHIELD EFFECTIVENESS DATA FREQUENCY MEGAHERTZ NICKEL CLASS F, CLASS M MIL-DTL-38999 REQUIREMENTS LEAKAGE dB 140 120 100 1 2 34 5 NICKEL CLASS F, CLASS M MIL-DTL-38999 REQUIREMENTS NICKEL CLASS F, CLASS M TYPICAL SHIELD EFFECTIVENESS DATA 6 7 8 9 10 FREQUENCY GIGAHERTZ LEAKAGE dB 5 50 500 5000 .0001 .001 .01 10. 10in/sec .06 in DA. 3 axes @ – 55 C ambient + 200 C*
60 G's
(Fail Safe: 3 axes @ ambient
30 G's)
2 axes @
200 C *
(Fail Safe: 2 axes @ ambient) 2 axes @ ambient 6dB/octave HERTZ DOUBLE AMPLITUDE (IN) SINE VIBRATION POWER SPECTRAL DENSITY (G2/HZ) RANDOM VIBRATION POWER SPECTRAL DENSITY G2/HZ MIL-DTL-38999, Series III TV, HD Test Data
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com III SJT 38999 I II Access Aquacon Series III A MIL-DTL-38999, Series III TV Weight Comparisons (Composite vs. Metal) Depending on the shell style, shell size and contact count, weight savings can range from 17% to 40% compared to standard aluminum product. Tri-Start Weight in Ounces (includes contacts) WEIGHT Wall Mount Receptacle (00) + Military D38999/20 Jam Nut Receptacle (07) + Military D38999/24 Plug (06) + Military D38999/26 Stainless Steel Aluminum Composite Stainless Aluminum Composite Stainless Steel Aluminum Composite Pin Socket Pin Socket Pin Socket Pin Socket Pin Socket Pin Socket Pin Socket Pin Socket Pin Socket All weight measurements are for reference only.
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 III SJT I II Access AquaconSeries III A The Dualok represents the latest in high performance connector designs from Amphenol. Featuring a newly developed locking mechanism, the Dualok plug ensures rock-solid coupling and metal-to-metal bottoming in the most severe vibration environments. DUALOK FEATURES AND BENEFITS INCLUDE:
- Mates with standard D38999 receptacles and utilizes standard D38999 inserts.
- Designed to withstand and stay mated under vibration levels that exceed MIL-DTL-38999 levels
- Dualok stainless steel provides a weight savings of up to 42% compared to standard D38999 stainless steel designs
- Stainless steel, aluminum, composite, or aluminum bronze materials of construction
- Dualok aluminum provides ~ 10% weight reduction over D38999 Aluminum
- Coupling mechanism that does not “settle” under vibration levels exceeding MIL-DTL-38999
- Metal-to-metal bottoming for maximum EMI shielding under extreme vibration New High Vibration Dualok Connector High Vibration Dualok, 38999 Series III Type Features and Benefits D38999 S/S Clutch-Lok Dualok S/S Dualok Alum. Grams Weight Comparison Size #9 (Less Inserts) The Tri-Start option CLUTCH-LOK offers all advantages of stainless steel/Class K firewall for MIL-DTL-38999 Series III connectors, plus a unique clutch design that actually tightens itself under vibration. Features include:
- High degree of differential torque
- No settling back to the next ratchet tooth
- Completely intermateable with all existing MIL-DTL-38999
- Series III connectors
- Offers advantage in inaccessible, hard to reach areas where mating torque is difficult to apply and complete coupling is not verifiable by inspection See page 32 for description, 45 – 47 for ordering. CLUTCH-LOKTM MIL-DTL-38999, SERIES III HIGH VIBRATION CONNECTOR OPTIONAL SHELL GEOMETRIES Amphenol offers a number of different shell configurations to fit your needs
- Deep Reach Shells - For increased panel thickness
- Stand-off Flange Shells - For attachments to Printed Circuit Boards.
- Connector with Integral Strain Reliefs
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com III SJT 38999 I II Access Aquacon Series III A ELECTRICAL: 22 AWG: 5.0 AMPS 24 AWG: 3.0 AMPS 26 AWG: 2.0 AMPS 28 AWG: 1.5 AMPS Insulation Resistance: 5000 megohms min.@500 VDC 25C Dielectric Withstanding Voltage: 1000 VRMS@sea level TECHNICAL DATA HD38999 series was designed to meet and/or exceed the specifications of MIL-DTL-38999. The connector series has been tested to all the requirements of 38999 with the use of AS39029 size 23 contacts. Test reports are available upon request. The following is a summary of some of the performance requirements. MECHANICAL: Metallic Shells: Material: Aluminum alloy, Stainless Steel Protection: Electroless Nickel, O.D. Cadmium, Durmalon (Nickel PTFE), Zinc Nickel Composite Shells: Material: Thermoplastic Protection: Electroless Nickel, O.D. Cadmium, Durmalon (Nickel PTFE), Zinc Nickel Contacts: Material: Copper Alloy Protection: Gold over Nickel Insert Retention to Shell: 100 psi in axial load Durability: 500 full mating and unmating cycles Vibration: 60G sine per MIL-DTL-38999L Para 4.5.23.2.1 5G2 Random per EIA-364-28E, Test condition A 1G2 Random per EIA-364-28E, Test condition I Shock: Per EIA-364-27B, 300g ENVIRONMENTAL: Operating Temperature: –65°C to +175°C Salt Spray: Metallized: Electroless Nickel: 48 hours Anodic Coating, O. D. Cadmium, Durmalon, Zinc Nickel: 500 hours Salt Spray Composite: Electroless Nickel: 1000 hours O. D. Cadmium, Durmalon, Zinc Nickel: 500 hours 140 120 100 100 200 300 400 500 600 7008 00 NICKEL CLASS F, CLASS M TYPICAL SHIELD EFFECTIVENESS DATA FREQUENCY MEGAHERTZ NICKEL CLASS F, CLASS M MIL-DTL-38999 REQUIREMENTS LEAKAGE dB EMI SHIELDING EFFECTIVENESS: Solid metal to metal coupling, EMI grounding fingers and conductive finishes have proven to be the ultimate in EMI/EMP shielding effectiveness. The following chart illustrated shielding effectiveness data which is typical in HD38999 connectors. 140 120 100 1 2 34 5 NICKEL CLASS F, CLASS M TYPICAL SHIELD EFFECTIVENESS DATA NICKEL CLASS F, CLASS M MIL-DTL-38999 REQUIREMENTS 6 7 8 9 10 FREQUENCY GIGAHERTZ LEAKAGE dB High Density Interconnects HD38999: 9 to 187 Contacts H 38999 High Density The HD38999 family of connectors has 30% more contact density than the highest density Mil Spec 38999 connectors of its size. This series of connectors was designed to utilize mil-specified 38999 components with the exception of the contacts and inserts arrangement. Utilizing existing mil-qualified 39029 size 23 contacts and 38999 insert materials, these connectors are essentially a drop-in replacement for the standard 38999 connector. This connector design benefits users in a couple of different ways. For those users who need to increase the amount of contacts in their application, the HD38999 series allows them to do so without increasing the size of their connector. For users who are looking to decrease the overall size of their system, they can do so by using smaller shell sizes without decreasing the number of contacts. Amphenol has qualified this series of connectors to the requirements of MIL-DTL-38999. Amphenol also manufacturers this high density series in Filter, Hermetic and customized versions to fit our customer’s needs. Please contact us if additional information is required.
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 III SJT I II Access AquaconSeries III A H 38999 High Density HD38999 FOR GIGABIT ETHERNET APPLICATIONS The HD38999 is available for high speed (Gigabit Ethernet) data transmission in the size 9-9 insert pattern. Data transmission performance of this connector insert:
- 10 Base T, 100 Base TX, and 1000 Base T networks using Cat 5e per TIA/EIA568B and Class D per ISO/IEC 11801. (Test report available - consult Amphenol Aerospace for more information) Signal-Ground Pin Configuration Wiring Recommendations View Rear of Connector 9 7 Blue White/Blue White/Green Ground/or cavity not used Green White/Brown Brown White/Orange Orange NEW CUSTOM DESIGNED HD38999 CONNECTORS - PROVIDE MORE INTERCONNECT SOLUTIONS: HD38999 Connector with 9-9 Insert Pattern (Rear View) ALIGNMENT DISKS Alignment disks keep contacts aligned for easier insertion into circuit boards. These are typically ordered with the connector - see step 7 of How to Order on page 47. FILTERED HD38999 CONNECTORS - FOR EMI/EMP PROTECTION High density patterns are available in filter 38999 connectors - consult Amphenol Aerospace for ordering. Shell Size D Dia. ±.010 9 .234 11 .350 13 .500 15 .725 17 .750 19 .850 21 .953 23 1.147 25 1.250 D DIA. .032 ±.005 Custom Designed HD38999 Connectors and Alignment Disks
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com III SJT 38999 I II Access Aquacon Series III A Now you can build a part number for Military and Commercial MIL-DTL-38999 Series III through our online configurator, located on the home page of www.amphenol-aerospace.com. MIL-DTL-38999, Series III TV, Configurator Online at www.amphenol-aerospace.com After building a part number, you have the option to download the drawing and specifications, buy if available through distribution channels, Request a Quote and the ability to download multiple part numbers to a list to manage your needs.
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 III SJT I II Access AquaconSeries III A Military to Commercial Shell Style Conversion Table How to Order (Military) Connector Type Shell Style Service Class Shell Size– Insert Arrangement Contact Type Alternate Keying Position D38999/ 20 J G35 P N 2. SHELL STYLE
20 Wall Mount Receptacle
21 Box Mount Receptacle Hermetic
26 Straight Plug
24 Jam Nut Receptacle
23 Jam Nut Receptacle Hermetic
25 Solder Mount Receptacle Hermetic
27 Weld Mounted Receptacle,
(Hermetic) Only 1. CONNECTOR TYPE 38999/ MIL-DTL-38999 III 3. SERVICE CLASS Military Finish RoHS Material Material/ Description C Anodic Coating n Aluminum 200°C, 500 hour salt spray F Electroless Nickel n Aluminum 200°C, EMI shielding –65dB @ 10GHz, 48 hour salt spray G Electroless Nickel n Aluminum 200°C, Space grade, 48 hour salt spray J Olive Drab Cadmium Composite 175°C, 2000 hours dynamic salt spray, EMI Shielding –50 dB@10 GHz specification min. K Passivated Stainless Steel n Stainless Steel 200°C, firewall capability, 500 hour salt spray resistance, EMI –45 dB @ 10 GHz specification min. L Stainless Steel w/ Nickel Plate n Stainless Steel Corrosion resistant steel, 200°C, 500 hour salt spray, , non firewall, EMI shielding –65dB @ 10GHz specification min. M Electroless Nickel n Composite 200°C, EMI shielding –65dB @ 10GHz, 2000 hours dynamic salt spray N Stainless Steel w/ Nickel Plate n Stainless Steel Hermetic connectors, corrosion resistant steel, 200°C S Stainless Steel w/ Nickel Plate n Stainless Steel Non-hermetic connectors, corrosion resistant steel, 200°, firewall capability, 500 hour salt spray, EMI shielding –65dB @ 10GHz specification min. T Durmalon plated n Aluminum Nickel-PTFE alternative to Cadmium, 175°C, 500 hour salt spray, EMI -50dB at 10GHz specification min. W Olive Drab Cadmium Aluminum 175°C , 500 hour salt spray, EMI Shielding –50 dB@10 GHz specification min. Y Stainless Steel n Stainless Steel Hermetic seal, 200°C passivated stainless steel Z Zinc-Nickel Plated n Aluminum Zinc-Nickel Alternative to Cadmium, +175°C, 500 hour salt spray, EMI Shielding –50 dB @ 10 GHz specification min. MILITARY DESCRIPTION COMMERCIAL D38999/20 Wall Mounting Receptacle TVP00 or TVPS00 (AL & SS); CTVP00, CTVPS00 (Composite) D38999/21 Hermetic Box Mounting Receptacle TVPS02Y, TVPS02YN D38999/23 Hermetic Jam Nut Receptacle TVS07Y, TVS07YN D38999/24 Jam Nut Receptacle TV07, TVS07 (AL & SS); CTV07, CTVS07 (Composite) D38999/26 Straight Plug TV06, TVS06 D38999/25 Solder Mount Receptacle (Hermetic) TVSI D38999/27 Weld Mounted Receptacle (Hermetic) TVSHI HOW TO ORDER: MILITARY
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com III SJT 38999 I II Access Aquacon Series III A MIL-DTL-38999, Series III TV How to Order (Military) 4. SELECT A SHELL SIZE & INSERT ARRANGEMENT SEE PAGES 2-5 Shell Size & Insert Arrangements are on pages 2-5. First number represents Shell Size, second number is the Insert Arrangement. Triple Start Threads A B C D E F G H J Mil Shell Size 9 11 13 15 17 19 21 23 25 Amphenol Shell size 5. CONTACT TYPE P 500 Cycle Pin Contacts S 500 Cycle Socket Contacts H 1500 Pin Cycle Contacts J 1500 Socket Cycle Contacts A Less Pin Contacts B Less Socket Contacts X Eyelet contacts, hermetics only 6. ALTERNATE KEY POSITION Key/Keyway Position N A B C D E KEY/KEYWAY POSITION A plug with a given rotation letter will mate with a receptacle with the same rotation letter. The angles for a given connector are the same whether it contains pins or sockets. Master key stays fixed, minor keys rotate. Inserts are not rotated in conjunction with the master key/keyway. PLUG (front face shown) RECEPTACLE (front face shown) MAIN KEYWAY AP BSC BP BSC DP BSCCP BSC DR BSC˚ CR BSC˚ BR BSC˚ AR BSC˚ MAIN KEYWAY Shell Size Key & Keyway Arrangement Identification Letter AR° or AP° BSC BR° or BP° BSC CR° or CP° BSC DR° or DP° BSC A (9) A B C D E 105 102 140 132 118 140 155 131 215 248 230 205 234 197 265 320 312 275 304 240 B (11) C (13) D (15) A B C D E 113 119 141 156 145 156 146 141 208 182 195 220 176 184 236 292 252 255 298 242 E (17) F (19) A B C D E 135 142 170 169 140 145 153 196 200 200 200 180 197 293 310 244 257 280 272 G (21) H (23) J (25) A B C D E 135 142 170 169 140 145 153 196 200 200 200 180 197 293 310 244 257 280 272
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 III SJT I II Access AquaconSeries III A MIL-DTL-38999, Series III TV How to Order (Commercial) 2. SHELL STYLE RECEPTACLE CRIMP
02 Box Mount Recptacle Panel Mount
00 Wall Mount Receptacle Panel Mount
80 Wall Mount with Integral Banding Platform
07 Jam Nut Receptacle
87 Jam Nut with Integral Banding Plaform
01 Inline Receptacle
81 Line Mount with Integral Banding Platform
96 Plug with Integral Banding Platform
76 Plug with Integral Strain Relief
- SHELL STYLE PLUG
06 Straight Plug
09 Flange Mount Plug
56 Straight Plug with Dualok
- SHELL STYLE RECEPTACLE WITH PCB CONTACTS
02 PCB Box Mount Receptacle
12 PCB Box Mount Receptacle Clinch Nuts
13 PCB Box Mount Receptacle Metric Clinch Nuts
00 PCB Wall Mount Receptacle
10 PCB Wall Mount Receptacle Clinch Nuts
11 PCB Wall Mount Receptacle Metric Clinch Nuts
40 PCB Wall Mount Receptacle Double Flange
07 PCB Jam Nut Receptacle
47 PCB Jam Nut Receptacle Double Flange
42 PCB Wall Mount with integrated helicoils
- SHELL STYLE RECEPTACLE HERMETIC (STAINLESS STEEL)
02 Box Mount Receptacle Hermetic
07 Jam Nut Receptacle Hermetic
I Solder Mount Receptacle Hermetic HI Weld Mount Receptacle Hermetic 1. TYPE RATED 175° TV Tri-Start-175º TVP Panel Mounted Receptacle-175º PTV Potted Version-175° 1. TYPE RATED 200° TVS Tri-Start-200º TVPS Panel Mounted Receptacle PTVS Potted Version-200° 1. TYPE COMPOSITE 175° CTV Composite Tri-Start-175º CTVP Composite Back Panel Mounted -175º Receptacle 1. TYPE COMPOSITE 200° CTVS Composite Tri-Start-200º CTVPS Composite Back Panel Mounted -200º Receptacle PART NUMBER KEY 1. Type 2. Shell Style 3. Service Class 4. Shell Size & Insert Arrangement 5. Contact Type 6. Alternate Position 7. PCB Length if required TV 00 RB 11-4 P N Wall Mount Receptacle (00, 20) Line Receptacle (01) Box Mount Receptacle (02, 21) Straight Plug (06) Lanyard Release Plug (29, 30, 31)
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com III SJT 38999 I II Access Aquacon Series III A MIL-DTL-38999, Series III TV How to Order (Commercial) 5. CONTACT TYPE P 500 Cycle Pin Contacts, if require Less Contacts place (LC) at the end of part number S 500 Cycle Socket Contacts, if require Less Contacts place (LC) at the end of part number H 1500 Cycle Pin Contacts J 1500 Cycle Socket Contacts X Eyelet contacts, hermetics only Insert arrangements using multi-axial (i.e. coax, twinax, triax shielded) contacts should not be used in firewall applications. *Coaxial arrangements are not available in firewall classes. 3. SERVICE CLASS ALUMINUM 175ºC DT- Durmalon: 500 hrs. salt spray, -50dB@10GHz RoHS Amphenol EU / 2002 / 95 / EC DZ- Black Zinc: 500 hrs. salt spray, -50dB@10GHz RoHS Amphenol EU / 2002 / 95 / EC RW- Olive Drab Cadmium-500 hrs. salt spray, -65dB@10GHz RGW- Olive Drab Cadmium (with Ground Plane) 3. SERVICE CLASS ALUMINUM 200ºC RF- Electroless Nickel-48 hrs. salt spray, -65dB@10GHz RoHS Amphenol EU / 2002 / 95 / EC RGF- Electroless Nickel (with ground plane) RoHS Amphenol EU / 2002 / 95 / EC RB- Marine Bronze: 2,000 hr. salt spray, -65dB@10GHz DS- AP-93 Tri-Nickel Alloy, Aluminum, 1000 Hr., 200°C, -65dB@100Hz* RoHS Amphenol EU / 2002 / 95 / EC 3. SERVICE CLASS COMPOSITE 175ºC RW- Olive Drab Cadmium-500 hrs. salt spray, -65dB@10GHz RGW- Olive Drab Cadmium (with Ground Plane) 3. SERVICE CLASS COMPOSITE 200ºC RF- Electroless Nickel-48 hrs. salt spray, -65dB@10GHz RoHS Amphenol EU / 2002 / 95 / EC RGF- Electroless Nickel (with ground plane) RoHS Amphenol EU / 2002 / 95 / EC 3. SERVICE CLASS STAINLESS STEEL 200ºC RK- Paaivated (Firewall): 500 hrs. salt, -65dB@10GHz RoHS Amphenol EU / 2002 / 95 / EC RKN- Passivated (Non-Firewall): 500 hrs. salt, -65dB@10GHz RoHS Amphenol EU / 2002 / 95 / EC RS- Nickel Plated (Firewall): 500 hrs. salt, -65dB@10GHz RoHS Amphenol EU / 2002 / 95 / EC RL- Nickel Plated (Non-Firewall): 500 hrs. salt, -50dB@10GHz RoHS Amphenol EU / 2002 / 95 / EC 4. SHELL SIZE & INSERT ARRANGEMENT PAGE 2-5 First number represents Shell Size, second number is the Insert Arrangement. Jam Nut Receptacle (07, 24) Flange Mounting Plug (09) Deep Reach Receptacle Consult Amphenol Aerospace Solder Mount Hermetic Receptacle (I, 25) RoHS Amphenol EU / 2002 / 95 / EC
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 III SJT I II Access AquaconSeries III A Jam Nut Receptacle (07, 24) Flange Mounting Plug (09) Deep Reach Receptacle Consult Amphenol Aerospace Solder Mount Hermetic Receptacle (I, 25) 6. SELECT A ALTERNATE KEYING COMMERCIAL KEY/KEYWAY POSITION A plug with a given rotation letter will mate with a receptacle with the same rotation letter. The angles for a given connector are the same whether it contains pins or sockets. Master key stays fixed, minor keys rotate. Inserts are not rotated in conjunction with the master key/keyway. PLUG (FRONT FACE SHOWN) RECEPTACLE (FRONT FACE SHOWN) MAIN KEYWAY AP BSC BP BSC DP BSCCP BSC DR BSC˚ CR BSC˚ BR BSC˚ AR BSC˚ MAIN KEYWAY 7. PCB LENGTH FOR COMMERCIAL ONLY * An “N” designation is used on D38999 military part number but not on the commercial versions MIL-DTL-38999, Series III TV How to Order (Alternate Keying) Commercial 7. PCB LENGTH FOR HD38999 ONLY Note: Standard tail diameter is 0.019±.001 Stick out is measured from the end of the connector shell to end of the contact Shell Size D Dia. ±.010 9 .234 11 .350 13 .500 15 .725 17 .750 19 .850 21 .953 23 1.147 25 1.250 D DIA. .032 ±.005 Alignment Disc PCB tail stickout +/-.040 inch Without Alignment Disk With Alignment Disc Pins Sockets Pins Sockets .100” nominal (P1*) (S1) (P1AD) (S1AD) .150” nominal (P15*) (S15) (P15AD) (S15AD) .200” nominal (P2) (S2) (P2AD) (S2AD) .250” nominal (P25*) (S25) (P25AD) (S25AD) .300” nominal (P3*) (S3) (P3AD) (S3AD) .350” nominal (P35) (S35) (P35AD) (S35AD) ** If Required 6. ALTERNATE KEYING Shell Size Key & Keyway Arrangement Identification Letter AR° or AP° BSC BR° or BP° BSC CR° or CP° BSC DR° or DP° BSC N* 105 140 215 265 A 102 132 248 320 B 80 118 230 312 C 35 140 205 275 D 64 155 234 304 E 91 131 197 240 11, 13, and N* 95 141 208 236 A 113 156 182 292 B 90 145 195 252 C 53 156 220 255 D 119 146 176 298 E 51 141 184 242 and N* 80 142 196 293 A 135 170 200 310 B 49 169 200 244 C 66 140 200 257 D 62 145 180 280 E 79 153 197 272 21, 23, and N* 80 142 196 293 A 135 170 200 310 B 49 169 200 244 C 66 140 200 257 D 62 145 180 280 E 79 153 197 272 25L, 33, and N* 80 142 188 293 A 135 170 188 310 B 49 169 188 244 C 66 140 188 257 D 62 145 188 280 E 79 153 188 272 PART NUMBER KEY 1. Type 2. Shell Style 3. Service Class 4. Shell Size & Insert Arrangement 5. Contact Type 6. Alternate Position 7. PCB Length if required TV 00 RB 11-4 P N
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com III SJT 38999 I II Access Aquacon Series III A Boeing Basic Number Style Shell Size Shell Finish & Contact Insert Arrangement Contact Type Alternate Keying Position Ordering Option BACC63 CT 15 — 19 P N H HOW TO ORDER - BOEING BACC63 CT & CU 2. STYLE CT Composite Plug CU Composite Receptacle 4. SHELL FINISH & CONTACT C CT Style Only. Cadmium Plated, Grounded D Cadmium Plated, ungrounded G Nickel Plated, Grounded — Nickel Plated, Ungrounded 6. CONTACT TYPE P Pin S Socket Boeing Basic Number Style Shell Size- Insert Arrangement Contact Type Alternate Keying Position Ordering Option BACC63 DB 15-19 P N H BACC63 DC 17-8 P N H HOW TO ORDER - BOEING BACC63 DB & DC 2. SELECT A STYLE DB Stainless Steel Plug DC Stainless Steel Receptacle 4. CONTACT TYPE P Pin S Socket 6. ORDERING OPTION H Without Contacts & Seal Plugs Blank With Contacts & Seal Plugs 8. ORDERING OPTIONS H Without Contacts & Seal Plugs Blank With Contacts & Seal Plugs 7. ALTERNATE KEYING POSITION N Normal A-E Alternates 3. SHELL SIZE
15 Shell Size 9-25
- ALTERNATE KEYING POSITION N Normal A-E Alternates Boeing BACC63 How to Order COMPOSITE STAINLESS STEEL 5. INSERT ARRANGEMENTS- Consult Amphenol Aerospace for insert arrangements available. 3. SELECT A SHELL SIZE & INSERT ARRANGEMENT SEE PAGES 2-5 Shell Size & Insert Arrangements are on pages 2-5. First number represents Shell Size, second number is the Insert Arrangement. Please include the dash. 1. BOEING NUMBER BACC63 Boeing 1. BOEING NUMBER BACC63 Boeing
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 III SJT I II Access AquaconSeries III A M M .005 .13 T
4 PLACES
S
2 PLACES
LL (TV) LL (CTV)1 M (TV) M (CTV)1 L (TV) L (CTV)1
1.240 MAX
31.50 MAX
BAND† BLUE BAND†† –A– Z (TV) Z (CTV)1 .861 MAX
21.87 MAX
(TV) .909 MAX
23.09 MAX
(CTV)
1.037 MAX
26.34 MAX
(TV)
1.084 MAX
27.53 MAX
(CTV) D VIEW D FOR SIZE 8 TWINAX ONLY, RELATIVE TO VIEW D FOR SIZE 8 COAXIAL ONLY, RELATIVE TO –A– –A– † Red band indicates fully mated †† Blue band indicates rear release contact retention system Millimeters Inches All dimensions for reference only Designates true position dimensioning BACK PANEL MOUNTING FRONT PANEL MOUNTING PANEL HOLE DIMENSIONS Wall Mounting Receptacle Military (D38999/20), Commercial (TVP00, TVPS00, CTVP00, CTVPS00) Shell Size MS Shell Size Code B Thread Class 2A 0.1P=0.3L- TS (Plated) L Max. (TV) L Max. (CTV) M +.000 –.005 (TV) M +.000 –.005 (CTV) R 1 R2 S Max. T ±.008 Max. (TV) Z Max. (CTV) A
1 Back
A
2 Front
AA Max. Panel Thickness LL +.006 –.000 (TV) LL1 ±.005 (CTV) TT ±.008 Shell Size MS Shell Size Code L Max. (TV) L Max. (CTV) M +.00 –.13 (TV) M +.00 –.13 (CTV) R 1 R2 S Max. T ±.20 V Thread Metric Max. (TV) Z 1 Max. (CTV) A A Max. LL +.15 –.00 (TV) LL1 ±.13 (CTV) TT ±.20 ALUMINUM TVPS00RF TVP00RW TVP00DT TVP00DZ TVP00RGF TVP00RGW TVPS00RB PART NUMBER BUILDER Page 45-47 ONLINE CONFIGURATOR www.amphenol-aerospace.com COMPOSITE CTVPS00RF CTVP00RW CTVP00RGF CTVP00RGW STAINLESS STEEL TVPS00RK TVPS00RKN TVPS00RS TVPS00RL MILITARY D38999/20 Commercial
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com III SJT 38999 I II Access Aquacon Series III A Consult Amphenol Aerospace for availability of composite box mount receptacles. Millimeters Inches M (TV) M (CTV) LL (TV) LL (CTV) AA B THREAD BLUE BAND†† RED BAND† L (TV) L (CTV)1 Z (TV) Z (CTV)1 M M .005 .13 T S † Red band indicates fully mated †† Blue band indicates rear release contact retention system All dimensions for reference only Designates true position dimensioning BACK PANEL MOUNTING FRONT PANEL MOUNTING PANEL HOLE DIMENSIONS Box Mounting Receptacle Commercial (TVP02, TVPS02, CTVP02, CTVPS02) Shell Size MS Shell Size Code B Thread Class 2A 0.1P=0.3L- TS (Plated) L Max. (TV) Max. (CTV) M +.000 –.005 (TV) +.000 –.005 (CTV) R1 R2 S Max. T ±.008 Max. (TV) Max. (CTV) Back Panel Mount Front Panel Mount AA Max. Panel Thickness LL +.006 –.000 (TV) LL1 ±.005 (CTV) TT ±.008 Shell Size MS Shell Size Code L Max. (TV) Max. (CTV) M +.00 –.13 (TV) M +.00 –.13 (CTV) R
1 R2 S
Max. T ±.20 Max. (TV) Z Max. (CTV) A A Front Panel Mount AA Max. LL +.15 –.00 (TV) LL1 ±.13 (CTV) TT ±.20 ALUMINUM TVPS02RF TVP02RW TVP02DT TVP02DZ TVP02RGF TVP02RGW TVPS02RB PART NUMBER BUILDER Page 45-47 ONLINE CONFIGURATOR www.amphenol-aerospace.com COMPOSITE CTVPS02RF CTVP02RW CTVP02RGF CTVP02RGW STAINLESS STEEL TVPS02RK TVPS02RKN TVPS02RS TVPS02RL Commercial
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 III SJT I II Access AquaconSeries III A GG (TV) GG (CTV)1 S (TV) S (CTV) B THREAD LL (TV) LL (CTV)1 M (TV) M (CTV) .280 MIN FULL THD
7.11 MIN FULL THD
L (TV) L (CTV)1 Z (TV) Z (CTV)1 1.240MAX D –A– RED BAND□† BLUE BAND□†† .861 MAX (TV) .909 MAX (CTV) (TV) (CTV) VIEW D FOR SIZE 8 TWINAX ONLY, RELATIVE TO VIEW D FOR SIZE 8 COAXIAL ONLY, RELATIVE TO –A– –A– † Red band indicates fully mated †† Blue band indicates rear release contact retention system Millimeters All dimensions for reference only Inches Line Receptacle Commercial (TV01, TVS01, CTV01, CTVS01) Shell Size MS Shell Size Code B Thread 0.1P-0.3L- TS-2A (Plated) M +.000 –.005 (TV) M +.000 –.005 (CTV) L Max. (TV) L Max. (CTV) S ±.010 (TV) S 1 ±.010 (CTV) Z Max (TV) Z1 Max (CTV) GG ±.010 (TV) GG ±.010 (CTV) LL +.006 –.000 (TV) LL ±.005 (CTV) Shell Size MS Shell Size Code M +.00–.013 (TV) +.00 –.13 (CTV) L Max. (TV) Max. (CTV) S ±.25 (TV) ±.010 (CTV) V Thread Metric Z Max (TV) Z1 Max (CTV) GG ±.25 (TV) GG1 ±.25 (CTV) LL +.15 –.00 (TV) LL1 ±.13 (CTV) ALUMINUM TVS01RF TV01RW TV01DT TV01DZ TV01RGF TV01RGW TVS01RB PART NUMBER BUILDER Page 45-47 ONLINE CONFIGURATOR www.amphenol-aerospace.com COMPOSITE CTVS01RF CTV01RW CTV01RGF CTV01RGW STAINLESS STEEL TVS01RK TVS01RKN TVS01RS TVS01RL Commercial
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com III SJT 38999 I II Access Aquacon Series III A C H S .062 MIN .125 MAX 1.57 MIN 3.18 MAX BLUE BAND†† .378 MAX
9.60 MAX
1.280 MAX
32.51 MAX
SHELL SIZES 9/11 – .871 22.12 SHELL SIZES 13/25 – .878 22.30 .091 MAX
2.31 MAX
D RED BAND† –A– .794 MAX
20.17 MAX
.940 MAX
23.88 MAX
FOR SIZE 8 TWINAX ONLY, RELATIVE TO VIEW D FOR SIZE 8 COAXIAL ONLY, RELATIVE TO –A– –A– † Red band indicates fully mated †† Blue band indicates rear release contact retention system .059 dia min. 1.5 dia min., 3 lockwire holes Formed lockwire hole design (6 holes) is optional Millimeters All dimensions for reference only NOTE: Deep reach receptacles are available for panel thicknesses up to .750 max. PANEL HOLE DIMENSIONS JAM NUT D-HOLE MOUNTING Inches Jam Nut Receptacle Military (D38999/24), Commercial (TV07, TVS07, CTV07, CTVS07) Shell Size MS Shell Size Code B Thread Class 2A 0.1P-0.3L-TS (Plated) C Max. D +.010 –.000 D +.000 –.010 H Hex +.017 –.016 S ±.010 Shell Size MS Shell Size Code C Max. D +.25 –.00 D +.00 –.25 H Hex +.43 –.41 S ±.25 V Thread Metric ALUMINUM TVS07RF TV07RW TV07DT TV07DZ TV07RGF TV07RGW TVS07RB PART NUMBER BUILDER Page 45-47 ONLINE CONFIGURATOR www.amphenol-aerospace.com COMPOSITE CTVS07RF CTV07RW CTV07RGF CTV07RGW STAINLESS STEEL TVS07RK TVS07RKN TVS07RS TVS07RL MILITARY D38999/24 Commercial
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 III SJT I II Access AquaconSeries III A
1.255 MAX
31.34 MAX
1.220 MAX
31.00 MAX B THREAD
D V THREAD .359 MAX
9.12 MAX
.359 MAX .591 +.003 –.000 15.01 +.08 –.00 BLUE BAND†
1.234 MAX
Q
1.656 MAX
42.06 MAX
1.797 MAX
45.64 MAX
FOR SIZE 8 TWINAX ONLY, RELATIVE TO VIEW D FOR SIZE 8 COAXIAL ONLY, RELATIVE TO –A– –A– –A– V THREAD .591 +.003 –.000 15.01 +.08 –.00 –A– Q B THREAD D BLUE BAND† † Blue band indicates rear release contact retention system All dimensions for reference only. Inches Millimeters COMPOSITE Straight Plug Military (D38999/26), Commercial (TV06, TVS06, CTV06, CTVS06) Shell Size MS Shell Size Code B Thread 0.1P-0.3L-TS-2B (Plated) Q Dia. Max. 9 A .6250 .858 11 B .7500 .984 13 C .8750 1.157 15 D 1.0000 1.280 17 E 1.1875 1.406 19 F 1.2500 1.516 21 G 1.3750 1.642 23 H 1.5000 1.768 25 J 1.6250 1.890 Shell Size MS Shell Size Code Q Max. V Thread Metric 9 A 21.8 M12X1-6g 11 B 25.0 M15X1-6g 13 C 29.4 M18X1-6g 15 D 32.5 M22X1-6g 17 E 35.7 M25X1-6g 19 F 38.5 M28X1-6g 21 G 41.7 M31X1-6g 23 H 44.9 M34X1-6g 25 J 48.0 M37X1-6g METAL ALUMINUM TVS06RF TV06RW TV06DT TV06DZ TV06RGF TV06RGW TVS06RB PART NUMBER BUILDER Page 45-47 ONLINE CONFIGURATOR www.amphenol-aerospace.com COMPOSITE CTVS06RF CTV06RW CTV06RGF CTV06RGW STAINLESS STEEL TVS06RK TVS06RKN TVS06RS TVS06RL MILITARY D38999/26 Commercial
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com III SJT 38999 I II Access Aquacon Series III A BLUE BAND† G.190 +.010 –.000 4.82 +.26 –.00 B THREAD Q .591 +.003 –.000 15.01+.08 –.00
3.59 MAX
M.005 M.13 .138-32UNC-2B HELICAL COIL–A– R R FOR SIZE 8 TWINAX ONLY, RELATIVE TO VIEW D FOR SIZE 8 COAXIAL ONLY, RELATIVE TO –A– –A– D † Blue band indicates rear release contact retention system Designates true position dimensioning Millimeters All dimensions for reference only Partially tooled. Consult Amphenol Aerospace for availability Inches Shell Size MS Shell Size Coded B Thread 0.1P-0.3L-TS-2A (Plated) G ±.060 Q Dia. Max R GG Dia ±.005 Shell Size MS Shell Size Coded G ±.1.52 Q Dia. Max R GG Dia ±.13 9 A 28.09 21.82 26.37 46.69 11 B 28.09 24.62 28.32 49.48 13** C 28.09 28.98 31.50 53.95 15 D 28.09 32.16 33.71 57.10 17 E 28.09 35.33 35.99 60.33 19 F 34.44 38.10 39.55 63.37 21 G 34.44 41.28 41.25 65.23 23 H 34.44 44.45 43.51 69.16 25 J 34.44 47.63 45.75 72.34 Flange Mounting Plug Commercial (TV09, TVS09, CTV09, CTVPS09) ALUMINUM TVS09RF TV09RW TV09DT TV09DZ TV09RGF TV09RGW TVS09RB PART NUMBER BUILDER Page 45-47 ONLINE CONFIGURATOR www.amphenol-aerospace.com COMPOSITE CTVPS09RF CTV09RW CTV09RGF CTV09RGW STAINLESS STEEL TVS09RK TVS09RKN TVS09RS TVS09RL Commercial
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 III SJT I II Access AquaconDualok A
1.336 MAX
FOR SIZE 8 TWINAX ONLY, RELATIVE TO VIEW D FOR SIZE 8 COAXIAL ONLY, RELATIVE TO –A– –A– ØE MAX V THREAD .359 MAX .591 +.003 –.000 –A– BLUE BAND† D B THREAD High Vibration Dualok Connector 38999 Series III Type Commercial Plug (TV56, TVS56, CTV56, CTVS56) ALUMINUM TVS56RF TV56RW TV56DT TV56DZ TV56RGF TV56RGW TVS56RB COMPOSITE CTVS56RF CTV56RW CTV56RGF CTV56RGW STAINLESS STEEL TVS56RK TVS56RKN TVS56RS TVS56RL PART NUMBER BUILDER Page 45-47 ONLINE CONFIGURATOR www.amphenol-aerospace.com Commercial Shell Size B Thread 0.1-0.3L-TS-2B (Plated) E Dia. Max. Q Dia. Max. Metric V Thread Metric. 9 .6250 .953 24.2 M12X1-6g 11 .7500 1.053 26.7 M15X1-6g 13 .8750 1.252 31.8 M18X1-6g 15 1.0000 1.365 34.6 M22X1-6g 19 1.2500 1.605 40.7 M28X1-6g 21 1.3750 1.735 44.0 M31X1-6g 25 1.6250 1.975 50.1 M37X1-6g
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com III SJT 38999 I II Access Aquacon Series III A
- All Aluminum shell sizes available in most finishes
- Intermateable with any MIL-DTL-38999 Series III receptacle and accessory
- Improves electrical performance by minimizing contact fretting
- EMI/RFI shielding advantages of D38999 Series III plugs Amphenol extends its high vibration family of products with the RotoLok plugs. These plugs have been tried and tested for years in the field and remain a trusted product for high vibration requirements in the most demanding of environments. Please refer to page 33 How-to-order. Add suffix (474) to modification code to order RotoLok high vibration plug RotoLok High Vibration Plug Solutions Add the (474) suffix to the end of TV06 or TVS06 Part Number Shell Size B Thread 0.1P-0.3L-YS (Plated) B Dia Max. B Dia. Max. Q Dia. Max. 9 .6250 .830 .830 1.485 11 .7500 .935 .935 1.598 13 .8750 1.106 1.106 1.772 15 1.0000 1.234 1.234 1.898 17 1.1875 1.371 1.371 2.024 19 1.2500 1.478 1.478 2.134 21 1.3750 1.605 1.605 2.256 23 1.5000 1.722 1.722 2.382 25 1.6250 1.849 1.849 2.677 TV06 - add suffix (734) TVS06 - add suffix (734) Wing Nut Plug Add the (734) suffix to the end of TV06 or TVS06 Part Number TV06 - add suffix (474) TVS06 - add suffix (474)
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 III SJT I II Access AquaconSeries III A Shell Size B Thread Class 2A (Plated) 0.1P-0.3L-TS L Max. (TV) Max. (CTV) M +.000 –.005 (TV) +.000 –.005 (CTV) R1 R2 S Max. T +.008 –.006 V Thread Metric AA Max. Panel Thickness LL +.006 –.000 (TV) LL1 ±.005 (CTV) TT +.008 –.006 PCB Wall Mounting Receptacle (Back Panel Mounting) Commercial (TVP00 & TVPS00) All dimensions for reference only. Most common options are shown; other options are available. Designates true position dimensioning S .005 M V THREAD B THREAD PCB TAIL STICKOUT SEE STEP 7 HOW TO ORDER AA .062 .001 DIA. FOR SIZE 16 CONTACTS .019 RED BAND BLUE BAND 1.240 MAX. TT T .001 DIA. FOR SIZE 20 & 22D CONTACTS LL LL1 M M1 L † Red band indicates fully mated †† Blue band indicates rear release contact retention system PART NUMBER BUILDER Page 45-47 ONLINE CONFIGURATOR www.amphenol-aerospace.com ALUMINUM TVPS00RF TVP00RW TVP00DT TVP00DZ TVPS00RB STAINLESS STEEL TVPS00RK TVPS00RKN TVPS00RS TVPS00RL Commercial
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com III SJT 38999 I II Access Aquacon Series III A Shell Size B Thread Class 2A (Plated) 0.1P-0.3L-TS L Max. (TV) Max. (CTV) M +.000 –.005 (TV) +.000 –.005 (CTV) R S Max. T Thread V Thread Metric AA Max. Panel Thickness LL +.006 –.000 (TV) LL1 ±.005 (CTV) PCB Wall Mounting Receptacle (Back Panel Mounting) (With Clinch Nuts) Commercial (TVP10 & TVPS10) Designates true position dimensioning † Red band indicates fully mated †† Blue band indicates rear release contact retention system All dimensions for reference only. Consult Amphenol for more information on ordering connectors with clinch nuts. Most common options are shown; other options are available. R S B THREAD PCB TAIL STICKOUT SEE STEP 7 HOW TO ORDER AA .062 .001 DIA. FOR SIZE 16 CONTACTS .019 RED BAND BLUE BAND 1.240 MAX. .001 DIA. FOR SIZE 20 & 22D CONTACTS CONNECTOR WITH CLINCH NUTS (4 PLACES) T THREAD CLINCH NUT .005 M LL LL1 M M1 L ALUMINUM TVPS10RF TVP10RW TVP10DT TVP10DZ TVPS10RB PART NUMBER BUILDER Page 45-47 ONLINE CONFIGURATOR www.amphenol-aerospace.com STAINLESS STEEL TVPS10RK TVPS10RKN TVPS10RS TVPS10RL Commercial COMPOSITE CTVPS10RF CTVP10RW
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 III SJT I II Access AquaconSeries III A PCB Wall Mounting Double Flange Receptacle Commercial (TVP40 & TVPS40) Shell Size MS Shell Size Code (For Ref.) A Dia. ±.005 (TV) A Dia. ±.005 (CTV) B Thread Class 2A (Plated) 0.1P-0.3L-TS M +.000 –.005 ±.003 (CTV) R (Panel Mount) (CTV) R (Panel Mount (TV) S Max. (TV) S Max. (CTV) AA Max. Panel Thickness PCB Mounting Dimensions T Dia. (TV) TP W (CTV) TP † Red band indicates fully mated †† Blue band indicates rear release contact retention system All dimensions for reference only. .005 M (4) CORROSION RESISTANT STEEL .112-40 UNC-3B HELICAL INSERTS A T W M (TV) M (CTV) .673 ±.002 CONTACT STICKOUT SEE STEP 7 HOW TO ORDER .019 ±.001 DIA FOR SIZE 20 & 22D CONTACTS .062 ±.001 DIA SIZE 16 CONTACTS AA RED BAND BLUE BAND †† R .005 M (4) CORROSION RESISTANT STEEL SELF-LOCKING CLINCH NUTS .112-40 UNC-3B PER MIL-N-45938/6-4C EXCEPT FOR TV40 SHELL SIZES 23 & 25: .138-32 UNC-3B PER MIL-N-45938/6-6C
2 PLACES 45°
PART NUMBER BUILDER Page 45-47 ONLINE CONFIGURATOR www.amphenol-aerospace.com STAINLESS STEEL TVPS40RK TVPS40RKN TVPS40RS TVPS40RL Commercial COMPOSITE CTVPS40RF CTVP40RW
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com III SJT 38999 I II Access Aquacon Series III A Shell Size B Thread Class 2A (Plated) 0.1P-0.3L-TS L Max. (TV) Max. (CTV) M +.000 –.005 (TV) +.000 –.005 (CTV) R1 R2 S Max. T +.008 –.006 AA Max. Panel Thickness LL +.006 –.000 (TV) LL1 ±.005 (CTV) TT ±.008 PCB Box Mounting Receptacle Commercial (TVP02 & TVPS02) Designates true position dimensioning † Red band indicates fully mated †† Blue band indicates rear release contact retention system All dimensions for reference only. Most common options are shown; other options are available. B THREAD PCB TAIL STICKOUT SEE STEP 7 HOW TO ORDER AA RED BAND BLUE BAND LL LL1 L M S .005 M T TT .019 ± .001 DIA. FOR SIZES 20 & 22D .062 ± .001 DIA. FOR SIZE 16 CONTACTS ALUMINUM TVPS02RF TVP02RW TVP02DT TVP02DZ TVPS02RB PART NUMBER BUILDER Page 45-47 ONLINE CONFIGURATOR www.amphenol-aerospace.com STAINLESS STEEL TVPS02RK TVPS02RKN TVPS02RS TVPS02RL Commercial COMPOSITE CTVPS02RF CTVP02RW
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 III SJT I II Access AquaconSeries III A Shell Size B Thread Class 2A (Plated) 0.1P-0.3L-TS L Max. (TV) Max. (CTV) M +.000 –.005 (TV) +.000 –.005 (CTV) R S Max. T Thread AA Max. Panel Thickness LL +.006 –.000 (TV) LL1 +.006 –.000 (CTV) PCB Box Mounting Receptacle (With Clinch Nuts) Commercial (TVP12 & TVPS12) Designates true position dimensioning † Red band indicates fully mated †† Blue band indicates rear release contact retention system All dimensions for reference only. Most common options are shown; other options are available. B THREAD PCB TAIL STICKOUT SEE STEP 7 HOW TO ORDER AA RED BAND BLUE BAND CONNECTOR WITH CLINCH NUTS (4 PLACES) T THREAD CLINCH NUT L M LL LL1 R S .062 .001 DIA. FOR SIZE 16 CONTACTS .019 .001 DIA. FOR SIZES 20 & 22D CONTACTS .005 M ALUMINUM TVPS12RF TVP12RW TVP12DT TVP12DZ TVPS12RB PART NUMBER BUILDER Page 45-47 ONLINE CONFIGURATOR www.amphenol-aerospace.com STAINLESS STEEL TVPS12RK TVPS12RKN TVPS12RS TVPS12RL Commercial COMPOSITE CTVPS12RF CTVP12RW
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com III SJT 38999 I II Access Aquacon Series III A PCB Jam Nut Receptacle Commercial (TV07 & TVS07) Shell Size +.000 –.010 B Thread Class 2A (Plated) 0.1P-0.3L-TS C Max. +.010 –.000 +.010 –.000 H Hex +.017 –.016 S ±.010 T +.010 –.000 V Thread Metric † Red band indicates fully mated †† Blue band indicates rear release contact retention system H .059 dia. min. 3 lockwire holes. Formed lockwire hole design (6 holes) is optional.*“D” shaped mounting hole dimensions All dimensions for reference only. Most common options are shown; other options are available. PANEL HOLE DIMENSIONS JAM NUT D-HOLE MOUNTING C S H PANEL THICKNESS .062 MIN. .125 MAX. B THREAD 1.280 MAX. V THREAD .062 .001 DIA. FOR SIZE 16 CONTACTS .019 .001 DIA. FOR SIZES 20 & 22D CONTACTS BLUE BAND .378 MAX. RED BAND PCB TAIL STICKOUT SEE STEP 7 HOW TO ORDER ALUMINUM TVS07RF TV07RW TV07DT TV07DZ TVS07RB PART NUMBER BUILDER Page 45-47 ONLINE CONFIGURATOR www.amphenol-aerospace.com STAINLESS STEEL TVS07RK TVS07RKN TVS07RS TVS07RL Commercial COMPOSITE CTVS07RF CTV07RW
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 III SJT I II Access AquaconSeries III A PCB Jam Nut, Double Flange Receptacles Commercial (TVP47 & TVPS47) Shell Size MS Shell Size Code (For Ref.) B Thread Class 2A 0.1P-0.3L-TS (Plated) C ±.005 (Jam Nut Flange Dia. +.010 –.000 +.000 –.010 H Hex +.017 –.016 M Dia. ±.005 (TV ) M Dia. ±.005 (CTV) R Thread Metric (Plated) S +.011 –.010 PCB Mounting Dimensions V Dia. (TV) TP W (CTV) TP All dimensions for reference only. † Red band indicates fully mated †† Blue band indicates rear release contact retention system. Formed lockwire hole design (6 holes) is optional. S C H HEX .673 ±.002 CONTACT STICKOUT SEE STEP 7 HOW TO ORDER V M .889 MAX. B THREAD R THREAD .062-.125 PANEL THICKNESS (4) CORROSION RESISTANT STEEL .112-40 UNC-3B HELICAL INSERTS 45°RED BAND BLUE BAND W .005 M .019 ± .001 DIA. FOR SIZES 20 & 22D .062 ± .001 DIA. FOR SIZE
16 CONTACTS
PART NUMBER BUILDER Page 45-47 ONLINE CONFIGURATOR www.amphenol-aerospace.com STAINLESS STEEL TVPS47RK TVPS47RKN TVPS47RS TVPS47RL Commercial COMPOSITE CTVPS47RF CTVP47RW
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com III SJT 38999 I II Access Aquacon Series III A † Red band indicates fully mated NOTE: Consult Amphenol Aerospace for availability of non-glass-sealed versions with printed circuit tail contacts. All dimensions for reference. S R .005 M T BAND † .913+.011 –.000 .093+.006 –.000 B .100±.03 D .200±.03 F .300±.03 Size 22 Ø.030±.0005 20 Ø.040±.001 16 Ø.0625±.001 PCB TAIL STICKOUT PCB Hermetic Box Mounting Receptacle Commercial Shell Size Part Number B Thread 0.1P-0.3L-TS (Plated) R1 R2 S ±.010 T ±.008 TT ±.008 Designates true position dimensioning -35 Designates Insert Arrangement Number P Designates Pin Contacts in Normal Position S Designates Socket Contacts in Normal Position 10-626 Base Number for MIL-DTL-38999 Series III Hermetic with PCB Tail B .100±.03 D .200±.03 F .300±.03
1 Hermetic seal, passivated Stainless Steel, 200°C
2 Hermetic seal, Stainless Steel w/Nickel Plate
3 Carbon Steel w/reflowed tin plate
- BASE NUMBER: 2. SELECT A CODED SHELL SIZE: 4. CONTACT TYPE/ALTERNATE KEYING POSITIONS: Refer to page 47 for alternate rotation letters to use. See chart below 501-509, designates size 9-25 shell size. Example: 501 = Size 9 Shell 3. SELECT AN INSERT ARRANGEMENT: Refer to insert availability chart on page 2-5 and pin-out illustrations on pages 15-29. Please enter the second number which represents the Insert Arrangement number. 5. SELECT A SHELL FINISH: 6. SELECT A TAIL LENGTH: PART # See chart below Base Number Coded Shell Size Insert Arrg. Contact Type/Alt. Keying Shell Finish Tail Length 10-626 501 -35 P 1 B
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 III SJT I II Access AquaconSeries III A C H S BAND†B THREAD L PANEL THICKNESS .062 MIN .125 MAX SHELL SIZES 9/11 – .871 SHELL SIZES 13/25 – .878 B .100 ±.03 D .200 ±.03 F .300 ±.03 PCB TAIL STICKOUT Size 22 Ø.030 ±.0005 20 Ø.040 ±.001 16 Ø.0625 ±.001 PANEL HOLE DIMENSIONS JAM NUT D-HOLE MOUNTING Shell Size Part Number B Thread Class 2A 0.1P-0.3L- TS (Plated) C Max +.010 –.000 +.000 –.010 H Hex +.017 –.016 L Max S ±.010 KK +.011 –.000 PCB Hermetic Jam Nut Receptacle Commercial All dimensions for reference only. † Red band indicates fully mated lockwire hole design (6 holes) is optional. 4. CONTACT TYPE/ALTERNATE KEYING POSITIONS: Refer to page 47 for alternate rotation letters to use. 10-626 Base Number for MIL-DTL-38999 Series III Hermetic with PCB Tail -35 Designates Insert Arrangement Number P Designates Pin Contacts in Normal Position S Designates Socket Contacts in Normal Position See chart below 471-479, designates size 9-25 shell size. 1. BASE NUMBER: 2. SELECT A CODED SHELL SIZE: 3. SELECT AN INSERT ARRANGEMENT: Refer to insert availability chart on page 2-5 and pin-out illustrations on pages 15-29. Please enter the second number which represents the Insert Arrangement number. 5. SELECT A SHELL FINISH:
- SELECT A TAIL LENGTH: B 100 ±.03 D .200 ±.03 F .300 ±.03 PART # See chart below Base Number Coded Shell Size Insert Arrg. Contact Type/Alt. Keying Shell Finish Tail Length 10-626 471 -35 P 1 B HOW TO ORDER
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com III SJT 38999 I II Access Aquacon Series III A † Red band indicates fully mated PCB Hermetic Solder Mounting Receptacle Commercial Shell Size Part Number B Thread Class 2A 0.1P-0.3L- TS (Plated) L +.011 –.005 M +.006 –.005 GG Dia. +.011 –.010 KK Dia +.011 –.005 GG B THREAD RED BAND† KK M L .031 +.006 –.005 B .100 ±.03 D .200 ±.03 F .300 ±.03 PCB TAIL STICKOUT Size 22 Ø.030 ±.0005 20 Ø.040 ±.001 16 Ø.0625 ±.001 -35 Designates Insert Arrangement Number P Designates Pin Contacts in Normal Position S Designates Socket Contacts in Normal Position 10-626 Base Number for MIL-DTL-38999 Series III Hermetic with PCB Tail 2 *Hermetic seal, Stainless Steel w/Nickel Plate 3 *Carbon Steel w/reflowed tin plate B .100±.03 D .200±.03 F .300±.03 1. BASE NUMBER: See chart below 481-489, designates size 9-25 shell size. 2. SELECT A CODED SHELL SIZE: 3. SELECT AN INSERT ARRANGEMENT: Refer to insert availability chart on page 2-5 and pin-out il- lustrations on pages 15-29. Please enter the second number which represents the Insert Arrangement number. 4. CONTACT TYPE/ALTERNATE KEYING POSITIONS: Refer to page 47 for alternate rotation letters to use. 5. SELECT A SHELL FINISH: 6. SELECT A TAIL LENGTH: PART # See chart below Base Number Coded Shell Size Insert Arrg. Contact Type/Alt. Keying Shell Finish Tail Length 10-626 481 -35 P 1 B HOW TO ORDER
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 III SJT I II Access AquaconSeries III A † Red band indicates fully mated Shell Size Part Number B Thread Class 2A 0.1P-0.3L-TS (Plated) L +.011 –.000 M +.006 –.005 GG Dia. +.011 –.010 9 10-626491-XXX .6250 .806 .125 .973 11 492-XXX .7500 .806 .125 1.095 13 493-XXX .8750 .806 .125 1.221 15 494-XXX 1.0000 .806 .125 1.347 17 495-XXX 1.1875 .806 .125 1.434 19 496-XXX 1.2500 .806 .125 1.579 21 497-XXX 1.3750 .806 .125 1.721 23 498-XXX 1.5000 .838 .156 1.886 25 499-XXX 1.6250 .838 .156 1.973 -35 Designates Insert Arrangement Number P Designates Pin Contacts in Normal Position S Designates Socket Contacts in Normal Position 10-626 Base Number for MIL-DTL-38999 Series III Hermetic with PCB Tail 2 *Hermetic seal, Stainless Steel w/Nickel Plate 3 *Carbon Steel w/reflowed tin plate B .100±.03 D .200±.03 F .300±.03 * Not available for weld mount. All dimensions for reference only. 1. BASE NUMBER: See chart below 491-499, designates size 9-25 shell size. 2. SELECT A CODED SHELL SIZE: 3. SELECT AN INSERT ARRANGEMENT: Refer to insert availability chart on page 2-5 and pin-out il- lustrations on pages 15-29. Please enter the second number which represents the Insert Arrangement number. 4. CONTACT TYPE/ALTERNATE KEYING POSITIONS: Refer to page 47 for alternate rotation letters to use. 5. SELECT A SHELL FINISH: 6. SELECT A TAIL LENGTH: GG B THREAD RED BAND† L M B .100 ±.03 D .200 ±.03 F .300 ±.03 Size 22 Ø.030 ±.0005 20 Ø.040 ±.001 16 Ø.0625 ±.001 PCB TAIL STICKOUT PCB Hermetic Weld Mounting Receptacle Commercial PART # See chart below Base Number Coded Shell Size Insert Arrg. Contact Type/Alt. Keying Shell Finish Tail Length 10-626 491 -35 P 1 B HOW TO ORDER
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com III SJT 38999 I II Access Aquacon Series III A † Red band indicates fully mated NOTE: Consult Amphenol Aerospace for availability of non-glass-sealed versions with printed circuit tail contacts. Millimeters All dimensions for reference only Designates true position dimensioning Inches S R 4 PLACES .005 .13 M M T BAND† .250 MAX
6.35 MAX
.913 +.011 –.000 23.19 +.28 –.00 .093 +.006 –.000 2.36 +.15 –.00 Hermetic Box Mounting Receptacle Military (D38999/21), Commercial (TVPS02) Shell Size MS Shell Size Coded B Thread 0.1P-0.3L-TS (Plated) R1 R2 S ±.010 T ±.008 TT ±.008 Shell Size MS Shell Size Coded R1 R2 S ±.25 T ±.20 TT ±.20 PART NUMBER BUILDER Page 43-47 ONLINE CONFIGURATOR www.amphenol-aerospace.com STAINLESS STEEL TVPS02Y TVPS02YN MILITARY D38999/21 Commercial
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 III SJT I II Access AquaconSeries III A † Red band indicates fully mated H .059 dia min. 1.5 dia min. 3 lockwire holes Formed lockwire hole design (6 holes) is optional. Millimeters Inches All dimensions for reference only C H S .200 MAX
5.08 MAX
BAND†B THREAD L PANEL THICKNESS .062 MIN .125 MAX 1.57 MIN 3.18 MAX SHELL SIZES 9/11 – .871 22.12 SHELL SIZES 13/25 – .878 22.30 PANEL HOLE DIMENSIONS JAM NUT D-HOLE MOUNTING Hermetic Jam Nut Receptacle Military (D38999/23), Commercial (TVS07) Shell Size MS Shell Size code B Thread Class 2A 0.1P-0.3L- TS (Plated) C Max D 1 +.010 –.000 D2 +.000 –.010 H Hex +.017 –.016 L Max S ±.010 KK +.011 –.000 Shell Size MS Shell Size code C Max D H Hex +.43 –.41 L Max S ±.25 KK +.28 –.00 PART NUMBER BUILDER Page 43-47 ONLINE CONFIGURATOR www.amphenol-aerospace.com STAINLESS STEEL TVS07Y TVS07YN MILITARY D38999/23 Commercial
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com III SJT 38999 I II Access Aquacon Series III A MillimetersInches All dimensions for reference only † Red band indicates fully mated GG B THREAD RED BAND † .375 MAX
9.53 MAX
M L .031+.006 –.005 .79 +.15 –.13 GG B THREAD RED BAND † L M .375 MAX MillimetersInches† Red band indicates fully mated Hermetic Solder Mounting Receptacle Military (D38999/25), Commercial (TVSI) Hermetic Wall Mounting Receptacle Military (D38999/27), Commercial (TVSHIY) Shell Size MS Shell Size Code B Thread Class 2A 0.1P-0.3L-TS (Plated) L +.011 –.005 M +.006 –.005 GG Dia. +.011 –.010 KK Dia +.011 –.005 Shell Size MS Shell Size Code L +.28 –.00 M +.15 –.13 GG Dia. +.28 –.25 KK Dia +.03 –.13 9 A 20.47 3.18 19.05 17.07 11 B 20.47 3.18 21.44 19.84 13 C 20.47 3.18 24.61 23.01 15 D 20.47 3.18 27.79 26.19 17 E 20.47 3.18 30.94 29.36 19 F 20.47 3.18 33.32 31.75 21 G 20.47 3.18 36.53 34.93 23 H 21.29 3.96 39.70 38.10 25 J 21.29 3.96 42.88 41.28 Shell Size MS Shell Size Code B Thread Class 2A 0.1P-0.3L-TS (Plated) L +.011 –.000 M +.006 –.005 GG Dia. +.011 –.010 9 A .6250 .806 .125 .973 11 B .7500 .806 .125 1.095 13 C .8750 .806 .125 1.221 15 D 1.0000 .806 .125 1.347 17 E 1.1875 .806 .125 1.434 19 F 1.2500 .806 .125 1.579 21 G 1.3750 .806 .125 1.721 23 H 1.5000 .838 .156 1.886 25 J 1.6250 .838 .156 1.973 Shell Size MS Shell Size Code L +.28 –.00 M +.15 –.13 GG Dia. +.25 –.00 9 A 20.47 3.18 24.71 11 B 20.47 3.18 27.81 13 C 20.47 3.18 31.01 15 D 20.47 3.18 34.21 17 E 20.47 3.18 36.42 19 F 20.47 3.18 40.11 21 G 20.47 3.18 43.71 23 H 21.29 3.96 47.90 25 J 21.29 3.96 50.11 PART NUMBER BUILDER Page 43-47 ONLINE CONFIGURATOR www.amphenol-aerospace.com STAINLESS STEEL TVSIY TVSIYN MILITARY D38999/25 PART NUMBER BUILDER Page 42-46 ONLINE CONFIGURATOR www.amphenol-aerospace.com STAINLESS STEEL TVSHIY TVSHIYN MILITARY D38999/27 CommercialCommercial
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 III SJT I II Access AquaconSeries III A Breakaway with Coax Contacts Amphenol offers a variety of lanyard plug styles including MIL-STD-1760 types 1, 2 and 6 for Stores Management applications. Series III, TV Breakaway Fail-Safe Connectors Quick-Disconnect with an Axial Pull of Lanyard The Tri-Start Breakaway Fail-Safe connector exceeds the MIL-Spec Series III requirements for EMI/EMP shielding and features include:
- Solid metal-to-metal coupling
- EMI grounding fingers
- Conductive finishes Amphenol Breakaway Fail-Safe connectors are qualified to MIL-DTL-38999/29, /30 and /31 (for MIL-STD-1760 Stores Management applications). Amphenol also manufactures custom breakaway connectors including those with:
- Highly durable non-metallic operating sleeves in a variety of lengths and diameters
- Increased pull-force capability
- Low-profile designs
- Custom lanyard lengths and backshells
- Low force separation capabilities
- Low insertion/separation force contacts
- Non-cadmium finishes Contact your local Amphenol representative. Whether you need a standard Breakaway, one of our custom Breakaways, or a unique Breakaway design. Special configuration Fail-Safe used on space telescope application. Lanyard is replaced by a swivel ring for remote disconnect and “wing arms” have been added for manual actuation accessibility by gloved astronauts. TYPE 2 TYPE 6 TYPE 1 Amphenol® Tri-Start Breakaway Fail-Safe Connectors provide unequaled performan- cein environments requiring instant disengagement. The “Breakaway” Fail-Safe connector family offers a wide range of electrical and mechanical features:
- Instant decoupling and damage free separation
- Completely intermateable with standard receptacles (D38999/20 and /24)
- Inventory support commonality through the use of standard insert arrangements and contacts Breakaway unmating is initiated by applying a pull force to the lanyard which causes the operating sleeve on the plug to move away from the receptacle. Coupling segments on the plug then move away from the mating receptacle while expanding, thus releasing the receptacle. After completion of the unmating sequence, spring compression returns the sleeve and segments to their original positions. Unmating of the plug may also be accomplished by normal rotation of the coupling ring without affecting the break- away capability.
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com III SJT 38999 I II Access Aquacon Series III A TV Breakaway Fail-Safe Lanyard Release Plug Military (D38999/29 & D38999/30) Shell Size- Insert Arrangement Military Shell Size- Insert Arrangement Commercial Basic Part# Shell & Insert Arrg. Code Service Rating Total Contacts Contact Size 22D 20 16 12 12 Coax Coax Twinax 11-2 N/A 88/91-556508 I 2 2 11-35 N/A 06 M 13 13 11-98 N/A 07 I 6 6 13-4 N/A 10 I 4 4 13-8 N/A 11 I 8 8 13-35 N/A 14 M 22 22 13-98 N/A 13 I 10 10 15-5 N/A 18 II 5 5 15-15 N/A 23 I 15 14 1 15-18 N/A 22 I 18 18 15-19 N/A 19 I 19 19 15-35 N/A 20 M 37 37 15-97 N/A 21 I 12 8 4 17-6 E-6 27 I 6 6 17-8 E-8 28 II 8 8 17-26 E-26 29 I 26 26 17-35 E-35 30 M 55 55 17-99 E-99 31 I 23 21 2 19-11 F-11 37 II 11 11 19-32 F-32 39 I 32 32 19-35 F-35 40 M 66 66 21-11 G-11 47 I 11 11 21-16 G-16 48 II 16 16 21-35 G-35 49 M 79 79 21-39 G-39 51 I 39 37 2 21-41 G-41 50 I 41 41 23-21 H-21 57 II 21 21 23-35 H-35 58 M 100 100 23-53 H-53 59 I 53 53 23-54 H-54 61 M 53 40 9 4 23-55 H-55 60 I 55 55 25-4 J-4 71 I 56 48 8 25-19 J-19 66 I 19 19 25-20 J-20 74 N 30 10 13 4 3 25-24 J-24 72 I 24 12 12 25-29 J-29 67 I 29 29 25-35 J-35 68 M 128 128 25-43 J-43 69 I 43 23 20 25-46 J-46 73 I 46 40 4 2* 25-61 J-61 70 I 61 61 DOD Number Prefix Spec Sheet Number Service Class Shell Size Insert Arrangement Lanyard Length Code Alternate Keying Position D38999/ 29 F E 35 P N HOW TO ORDER - MILITARY 4. & 5. INSERT AVAILABILITY 2. SPECIFICATION SHEET NUMBER
29 Lanyard Release Plug with pin contacts
30 Lanyard Release Plug with socket contacts
- SERVICE CLASS F Designates electroless nickel plated aluminum, optimum EMI shielding effectiveness –65dB@10 GHz specification min., 48 hour salt spray, 200°C W Designates corrosion resistant olive drab cadmium plate aluminum, 500 hour extended salt spray, EMI –50dB@10 GHz specification min., 175°C 1. DOD NUMBER PREFIX D38999/ Designates MIL-DTL-38999, Series III, Tri-Start Connector
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 III SJT I II Access AquaconSeries III A TV Breakaway Fail-Safe Lanyard Release Plug Military (D38999/29 & D38999/30) Lanyard Length (in.) ± .236 Lanyard Length (mm) ± 6.0 Lanyard Length Code For Part Number 4.016 102 A 4.528 115 B 5.000 127 C 5.512 140 D 6.024 153 E 6.535 166 F 7.008 178 G 7.520 191 H 7.992 203 I 8.503 216 J 9.016 229 K 9.528 242 L 10.000 254 M 10.512 267 N 11.024 280 P 11.535 293 R 12.008 305 S 12.520 318 T 13.031 331 U 14.016 356 V 15.000 381 W 16.024 407 X 17.008 432 Y 18.031 458 Z 6. MILITARY LANYARD LENGTH CODE For alternate positions of connector (to prevent cross-mating) (N indicates normal). 7. MILITARY ALTERNATE KEYING POSITION Table II PLUG (FRONT FACE SHOWN) RECEPTACLE (FRONT FACE SHOWN) MAIN KEYWAY AP BSC BP BSC DP BSCCP BSC DR BSC˚ CR BSC˚ BR BSC˚ AR BSC˚ MAIN KEYWAY Shell Size Key & Keyway Arrangement Identification Letter AR° or AP° BSC BR° or BP° BSC CR° or CP° BSC DR° or DP° BSC N* 120 240 NA NA A 132 248 B 80 230 C 140 275 D 155 234 E 131 197 N* 105 140 215 265 A 102 132 248 320 B 80 118 230 312 C 35 140 205 275 D 64 155 234 304 E 91 131 197 240 11, 13, and N* 95 141 208 236 A 113 156 182 292 B 90 145 195 252 C 53 156 220 255 D 119 146 176 298 E 51 141 184 242 and N* 80 142 196 293 A 135 170 200 310 B 49 169 200 244 C 66 140 200 257 D 62 145 180 280 E 79 153 197 272 21, 23, and N* 80 142 196 293 A 135 170 200 310 B 49 169 200 244 C 66 140 200 257 D 62 145 180 280 E 79 153 197 272 25L, 33, and N* 80 142 188 293 A 135 170 188 310 B 49 169 188 244 C 66 140 188 257 D 62 145 188 280 E 79 153 188 272
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com III SJT 38999 I II Access Aquacon Series III A Ordering procedure for example part number 88-556529-EP is shown below: Service Class Connector Type Identification Shell Size & Insert Arrg. Code Required Field Lanyard Length Code Contact Type/Alternate Keying Position 88 -5565 29 0 E P HOW TO ORDER - COMMERCIAL These are standard finishes. Consult Amphenol Aerospace for other variations. 3. SELECT A COMMERCIAL SHELL SIZE & INSERT ARRANGEMENT CODE MIL-DTL-38999, see insert availability chart on page 71. P designates pin, S designates socket for normal position- ing of contacts. When an alternate position of the connector is required to prevent cross-mating, a different letter (other than P or S) is used. See alternate positioning on page 73, then convert to Amphenol Commercial coding by the following chart. 6. SELECT A CONTACT TYPE/ALTERNATE KEYING POSITION Pin Contacts Socket Contacts MS Letter Amphenol letter MS Letter Amphenol Letter PN P (normal) SN S (normal) PA G SA H PB I SB J PC K SC L PD M SD N PE R SE T 5. SELECT A LANYARD LENGTH CODE 1. SERVICE CLASS Designates corrosion resistant olive drab cadmium plate over nickel, 500 hour extended salt spray, EMI –50dB @ 10 GHz speci- fication min., 175°C Designates electroless nickel plated aluminum, optimum EMI shielding effectiveness –65dB @ 10 GHz specification min., 48 hour salt spray, 200°C 2. CONNECTOR TYPE IDENTIFICATION -5565 Designates MIL-DTL-38999, Series III Tri-Start Lanyard Release Plug 4. REQUIRED FIELD
0 THE REQUIRED FIELD IS ALWAYS A 0
TV Breakaway Fail-Safe Lanyard Release Plug Commercial (88-5565 & 91-5565) Lanyard Length (in.) ± .236 Lanyard Length (mm) ± 6.0 Lanyard Length Code For Part Number 4.016 102 A 4.528 115 B 5.000 127 C 5.512 140 D 6.024 153 E 6.535 166 F 7.008 178 G 7.520 191 H 7.992 203 I 8.503 216 J 9.016 229 K 9.528 242 L 10.000 254 M 10.512 267 N 11.024 280 P 11.535 293 R 12.008 305 S 12.520 318 T 13.031 331 U 14.016 356 V 15.000 381 W 16.024 407 X 17.008 432 Y 18.031 458 Z
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 III SJT I II Access AquaconSeries III A D .374 MAX
9.50 MAX
DURING UNMATING THREAD RELEASE LANYARD PULLED TAUT AGAINST A .500 ±.031 12.70 ±.79 DIA MANDREL V THREAD METRIC
1.781 MAX
45.24 MAX
2.375 MAX
60.33 MAX
BLUE BAND † B .359 MAX (See Lanyard Length Table) † Blue band indicates rear release contact retention system Millimeters Inches Fail-Safe Lanyard Release Plug-Crimp, Metal Military (D38999/29 & D38999/30), Commercial (88-5565 & 91-5565) Shell Size MS Shell Size Code B Max D Max Accessory Dia. 11 B 1.846 1.109 13 C 1.972 1.250 15 D 2.079 1.375 17 E 2.205 1.500 19 F 2.301 1.625 21 G 2.472 1.750 23 H 2.594 1.875 25 J 2.705 2.000 Shell Size MS Shell Size Code B Max D Max Accessory Dia. V Thread Metric 11 B 46.89 28.17 M15X1.0-6g 13 C 50.09 31.75 M18X1.0-6g 15 D 52.81 34.93 M22X1.0-6g 17 E 56.01 38.10 M25X1.0-6g 19 F 58.45 41.28 M28X1.0-6g 21 G 62.79 44.45 M31X1.0-6g 23 H 65.89 47.63 M34X1.0-6g 25 J 68.71 50.08 M37X1.0-6g METAL PART NUMBER BUILDER Page 72-74 ONLINE CONFIGURATOR www.amphenol-aerospace.com STAINLESS STEEL 88-5565 91-5565 MILITARY D38999/29 Pin D38999/30 Socket Commercial
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com III SJT 38999 I II Access Aquacon Series III A HOW TO ORDER - BY MILITARY PART NUMBER FAIL-SAFE D38999/31 Ordering procedure for example part number D38999/31WE20PN1 is shown below: DOD Number Prefix Spec Sheet Number Service Class Lanyard Length Code Insert Arrangement Contact Style Alternate Keying Position Type Number D38999/ 31 W E 20 P N 1 4. LANYARD LENGTH CODE Lanyard Length (in.) ±.236 Lanyard Length (mm.) ± 6.0 Lanyard Length Code for Part Number 6.024 153.0 E 6.535 166.0 F 7.008 178.0 G 7.520 191.0 H 7.992 203.0 I 8.504 216.0 J 9.016 229.0 K 9.528 242.0 L TV Breakaway Fail-Safe Lanyard Release Military (D38999/31) Type 1 & 2 for MIL-STD-1760 3. SERVICE CLASS F Electroless nickel plated aluminum, optimum EMI shielding effectiveness –65dB @ 10 GHz specification min., 48 hour salt spray, 200°C W Corrosion resistant olive drab cadmium plate aluminum, 500 hour extended salt spray, EMI –50dB @ 10 GHz specification min., 175°C 1. DOD NUMBER PREFIX D38999/ MIL-DTL-38999, Series III Tri-Start Connectors 2. SPECIFICATION SHEET NUMBER
31 Designates Lanyard Release Plug for
MIL-STD-1760 with pin contacts 6. CONTACT STYLE-P & A ARE VALID OPTIONS P Replaces the “no designation” option in the PIN on revision C and earlier revision of the Mil-Spec. A Designates supplied less contacts. 7. ALTERNATE KEYING POSITION N Is required for normal position. 8. TYPE NUMBER TYPE 1, 2 OR 6. SEE DRAWINGS ON PAGE 77. For accessories for lanyard release plugs see Accessories section. Applications- Lanyard Release Plug 5. INSERT ARRANGEMENT 11 25-11 20 25-20 TYPE 6 88-555875/76 91-555875/76 TYPE 2 88-558518/19 91-558518/19 TYPE 1-Longer Shell T3W-16B25-XXXX MILITARY D38999/31
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 III SJT I II Access AquaconSeries III A
2.008 MAX
51.00 MAX
BAND †
1.687 MAX
42.85 MAX
2.030 MAX
51.56 MAX
.100 MAX
2.54 MAX
2.000 MAX
50.80 MAX
ACCESS. DIA LANYARD LENGTH (See Lanyard Length Table) METRIC THREAD M37X 1.0-6g0.100R ACCESS. DIA .374 MAX .359 MAX
2.705 MAX
68.71 MAX
BAND † (See Lanyard Length Table) METRIC THREAD M37X 1.0-6g 0.100R .359 MAX † Blue band indicates rear release contact retention system ** Lanyard pulled taut against a .500 ± .13 dia. Mandrel All dimensions for reference only PIN CONTACTS ONLY , SHELL SIZE 25 ONLY BLUE BAND † ACCESS. DIA .359 MAX 1.0-6g0.100R .280 MIN
7.11 MIN
(See Lanyard Length Table)
2.499 MAX
63.47 MAX
(LONGER SHELL) A B C D E F G H J K L M N P R S T U VWX Y Z A B C D E F G H J KL INSERT AVAILABILITY FAIL SAFE D38999/31 FOR MIL-STD-1760 25-20 PRIMARY INTERFACE SIGNAL SET Contact Legend 8 (twinax) 10 (power) 12 (coax) 16 20 25-11 AUXILIARY POWER SIGNAL SET TV Breakaway Fail-Safe Lanyard Release Military (D38999/31) for MIL-STD-1760 Crimp, Metal TRI-START LANYARD SEPARATION FORCES Shell Size Straight Plug (lbs. max.) 15 Degree Pull (lbs. max.) 25 90 100 PIN CONTACT DATA FOR MIL-STD-1760 Insert Arrangement Service Rating Total Contacts Contact 20 16 12 (Coax) 8 (Twinax) 25-20 N 30 10 13 4 3 CONTACTS FOR 25-20 PATTERN Shell Size Arrg. Number Number of Contacts Size Contacts Service Rating Contact Location Standard Contacts Pin Socket 25 -20 3 8 Twinax A, H, K M39029/90-529 M39029/91-530 4 12 Coax 2,3 M39029/28-211 M39029/75-416 W, 5 M39029/102-558 M39029/103-559 13 16 N C, D, E, F , J, M, N, P , R, T, U, Y, Z M39029/58-364 M39029/56-352 10 20 N B, G, L, S, V, X, 1, 4, 6, 7 M39029/58-363 M39029/56-351 Insert Arrangement Service Rating Total Contacts Contact Size 20 10 (power) 25-11 N 11 2 9 PART NUMBER BUILDER Page 76 TYPE 6 88-555875/76 91-555875/76 TYPE 2 88-558518/19 91-558518/19 TYPE 1 T3W-16B25-XXXX MILITARY D38999/31
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com III SJT 38999 I II Access Aquacon Series III A Amphenol offers a commercial version of D38999/31 series III, type 6 connectors. Built from the same time-tested and quality components used in its Mil-Spec counterpart, Amphenol’s commercial variant is designed to accept a wider variety of insert arrangements the Mil-Spec does not include. Available in shell size 25, these fail-safe connectors adopt an incredible amount of versatility without sacrificing performance or durability. Consult Amphenol Aerospace for more information. .280 MIN FULL THD. .359 MAX .218 ±.017 .066 + .010 - .003 PIN INSERT TOWER .014 + .010 - .003 PIN INSERT TOWER .591 +.003 -.000 .047 Ø2.008 MAX MASTER KEY BLUE BAND LANYARD LENGTH CODE .490 MIN .583 + .005 - .001 SOCKET INSERT Ø2.000 MAX FEATURES AND BENEFITS
- More versatile than the mil-spec
- 25 lanyards lengths
- Available in all size 25 arrangements
- Low force separation capabilities
- Compatible with all mil-spec backshells and accessories
- Mates to existing D38999 receptacles .280 MIN FULL THD. .359 MAX .218 ±.017 .066 + .010 - .003 PIN INSERT TOWER .014 + .010 - .003 PIN INSERT TOWER .591 +.003 -.000
.047 Ø2.008 MAX MASTER KEY BLUE BAND LANYARD LENGTH CODE .490 MIN .583 + .005 - .001 SOCKET INSERT Ø2.000 MAX TV Breakaway Fail-Safe Lanyard Release Commercial version of D38999/31, Type 6 QUICK-DISCONNECT WITH AN AXIAL PULL OF LANYARD
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 III SJT I II Access AquaconSeries III A HOW TO ORDER INSERT ARRANGEMENTS PDS-250-1 Service Class Shell Style Insert Arrg. Alternate Keying Position (End A) Lanyard Length Code 88- 725010- 04 P K 2. SHELL STYLE 725010- D38999/31 Type 6 725014- Extended Backskirt 725041- Integrated Banding Platform 1. FINISH* 88- Olive Drab Cadmium 91- Electroless Nickel 3. INSERT ARRANGEMENT 04 25-4 07 25-7 11 25-11 17 25-17 20 25-20 24 25-24 26 25-26 29 25-29 35 25-35 37 25-37 41 25-41 43 25-43 46 25-46 61 25-61 62 25-62 90 25-90 F4 25-F4 187 25-187 4. KEYING Key Position Pin Socket N P S A G H B I J C K L D M N E R T 5. LANYARD LENGTH CODE Lanyard Length (in.) ± .236 Lanyard Length (mm) ± 6.0 Lanyard Length Code For Part Number 4.016 102 A 4.528 115 B 5.000 127 C 5.512 140 D 6.024 153 E 6.535 166 F 7.008 178 G 7.520 191 H 7.992 203 I 8.503 216 J 9.016 229 K 9.528 242 L 10.000 254 M 10.512 267 N 11.024 280 P 11.535 293 R 12.008 305 S 12.520 318 T 13.031 331 U 14.016 356 V 15.000 381 W 16.024 407 X 17.008 432 Y 18.031 458 Z A B C D E F G H J KL AB C D E F G H JKL M N P R S T U V W XY Z a b c d e f g h km n p q r s t uv w AB C D E FGH J K L M NP R ST UV A B C D E F G H J K L M N P R S T U VWX Y Z A B C D E F G HJ K L M N P R S T U VW X Y Z a Series III TV 25-17 25-19 25-20* 25-24 Service Rating M I N I Number of Contacts 36 6 19 10 13 3 4 12 12 Contact Size 22D 8 Twinax 12 20 16 8 Twinax 12 Coax 16 12 A B C D E F G H J K LM N P R S T U V W X Y Z a b c d e f g h k mnp q r t u v w x y zs JJ KK LL AA BBCC DD EE FF GG HH 25 75 A B C D E F G H Series III TV 25-04 25-07 25-08 25-11* Service Rating I M Twinax N Number of Contacts 48 8 97 2 8 2 9 Contact Size 20 16 22D 8 Twinax 8 Twinax 20 10 Shell Size & Insert Arrg. for: Shell Size & Insert Arrg. for: TV Breakaway Fail-Safe Lanyard Release Connector Commercial (88-725010, 88-725014, 88-725041) Version of D38999/31 Type 6 * Contact Amphenol for availability of other finishes.
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com III SJT 38999 I II Access Aquacon Series III A SPECIALS 18 19 20 2223 A B C D E F G HJ K L M N P R S T U V W XY Z a b c d e f 104 105 114 115 121 125 128 Series III TV 25-26 25-29 25-35 25-37 Service Rating I I M I Number of Contacts 16 5 4 29 128 37 Contact Size 20 12 8 Coax 16 22D 16 A B C D E F G H J K L M N P R S T U V W X Y Z ab c d e f g h k m np q r A B C D E F G H JKLM N P R S T U V W X Y Z a b c d e fgh k m n p q r s t u v w xy z AA Series III TV 25-41 25-43 25-46 25-61 Service Rating N/Inst. I I I Number of Contacts 22 3 11 2 3 23 20 40 4 2 61 Contact Size 22D 20 16 12 Coax 8 Twinax 20 16 20 16 8 Coax † 20 A B C D E F G H J K LMN P R S T U V W X Y Z a b c d e f g h k m n p q r stu v w x BP CN DM EL F G H J K A RY X S W Z T UV d e n p q g ac b j k h m s t r i Series III TV 25-62 25-90 25-F4 25-187 HD Service Rating I I Size 22D=M, Balance =I N Number of Contacts 8 4 40 4 2 49 13 4 187 Contact Size 16 8 20 16 8 Twinax 22D 16 12 23 Ground Plane Only A B C D E F G H JKLM N a P R S T U V W X Y Z b c d e fgh AA k q m n p r s t u v w xy z 60 66 64 37 50 51 41 42 43 38 39 40 29 2726 54636261 325352 D A CB A B C D E F G H J K LMNP R S T U V W X Y Z a b c d e f g h i jkmn p q r s t u v w x y z BB CC DD EE FF GG HH JJ KK LL MM NN AA PP 4 11 2012 33 45 46 59 60 72 73 86 87 101 102 142 116 155 129 167 143 115 128 177 176 185 184 187 156 168 A B C D E FG H A B C A B CD E F G Series III TV 25-92 25-97 25-16 25L-3 25L-7 Service Rating M M M II II Number of Contacts 92 9 26 3 13 6 2 1 2 7 Contact Size 22D 16 22D 16 12 20 4 8 4 8 100 101 4624 35 45 56 66 78 89 97 MA LB N KC JD HE GF YW XaU Z V r m p n ksb c d e P R S T jw hgf u vt Shell Size & Insert Arrg. for: Shell Size & Insert Arrg. for: Shell Size & Insert Arrg. for: Shell Size & Insert Arrg. for: Insert Arrangements Commercial (88-725010 & 88-725014) Version of D38999/31 Type 6
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 III SJT I II Access AquaconSeries III A 88-725014 EXTENDED BACKSKIRT 88-725041 INTEGRATED BANDING PLATFORM .787 REF1.747 REF .280 MINIMUM FULL THREAD
2.534 REF
R 2.186 MAX Ø1.400 REF Ø1.456 REF R .216 REF .255 REF .379 REF .419 REF TV Breakaway Fail-Safe Lanyard Release Connector Commercial (88-725014 & 88-725041) Version of D38999/31 Type 6
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com III SJT 38999 I II Access Aquacon Series III A D38999 Type Hybrid Breakaway – Series III Lower Profile Lanyard Release Plug, Crimp New Hybrid Lanyard Breakaway Fail-Safe connector with a composite thermoplastic outer operating sleeve for greater durability. This new hybrid breakaway is the breakaway of choice for the Navy F-18 Program. Amphenol’s hybrid lanyard design offers greater durability over D38999 aluminum and composite designs because of its ability to handle abuse taken after weapons release. Other advantages include:
- Lower profile compared to full metal breakaway Fail-Safe connectors
- Less weight This Hybrid Breakaway meets the applicable requirements of MIL-DTL-38999/31 including random & sine vibration, ice resistance, fluid immersion and hydrolytic stability tests. (Test reports are available upon request). Currently the hybrid breakaway is available in shell sizes 25 and 17. It uses standard inserts available for breakaway plugs sizes 25 and 17, and is also available with inserts 25-20 and 25-11 for MIL-STD-1760. These hybrid connectors will accommodate the standard backshells for breakaway connectors shown on Accessories section or the backshell section. Consult Amphenol Aerospace for ordering of the new hybrid breakaway connectors. New Hybrid Lanyard Release Plugs (Metal inside shells and Composite, lower profile outer sleeves) STORES MANAGEMENT TYPE II, RAIL LAUNCH Plugs and Receptacles that meet MIL-STD-1760 Amphenol provides a Breakaway Rail Launch connector that is designed for use on aircraft that carry rail launch missiles such as AMRAAM. These connectors are designed for blindmating of stores on rail launch applications. They consist of a buffer plug and a missile receptacle that meet the specifications of MIL-STD-1760 Stores Management. Other features and benefits include:
- Designed to MIL-C-83538 specifications
- Bayonet and push pull coupling
- Use standard MIL-DTL-38999 crimp termination with power, coax and twinax contacts also available
- Buffer provides flame barrier
- Buffers are replaceable Consult Amphenol Aerospace for more information and ordering. Stores Management Type II Rail Launch Connectors CONDITION/TEST DESCRIPTION REFERENCE Durability 400 complete mating/unmating cycles MIL-DTL-38999/31D High Impact Shock Nine hammer blows from 1,3 and 5 feet, three each in three axes on mounting panel. MIL-S- 901D Vibration 10 to 2000Hz in three perpendicular axes, 4 hours in each axis for a total of 12 hours with no fracturing or breaking of parts. MIL-STD-202F , Method 204 Ice Resistance Pull tested after conditioned with Ice water at -18C for 35 minutes. MIL-DTL-38999/31D Fail Safe Disengagement Rotationaly unmated 180° from full mate position and pull tested in both a straight direction and at 15°. MIL-DTL-38999/31D High Speed Pull Separa- tion 100 cycles at 30 feet per second. MIL-DTL-38999/31D METAL SHELLS WITH COMPOSITE OPERATING SLEEVE
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com TABLE OF CONTENTS MIL-DTL-38999, Series I and II Shell Size & Insert Arrangement Availability 2-5 Insert Arrangement Drawings 7-11 PCB Insert Arrangements 15-29 Contact rating/Service Rating/Sealing Plugs 30-32 Series II 85-112 Series I 113-142 Amphenol® LJT and JT Series subminiature cylindrical connectors are qualified to MIL-DTL-38999*, Series I and II respectively. These con nectors were developed to meet the needs of the aerospace industry, and provided the impetus for development of the MIL-C-38999 specifications, which has been superseded by MIL-DTL-38999. Meeting or exceeding MIL-DTL-38999 requirements, Amphenol® JT/LJT connectors feature: FEATURES & BENEFITS
- Lightweight, Space Saving Design
- Contact Protection - 100% scoop-proof LJT design prevents bent pins and short circuits dur ing mating
- Quick Positive Coupling - 3 point bayonet lock system
- Mismating Eliminated - with 5 key/keyway design
- Error Proof Alternate Positioning - insured by different key/ keyway locations
- EMI Shielding - grounding fingers standard in LJT Series; optional in JT Series
- Nine Shell Sizes and a Variety of Shell Styles
- Contact Options - size 8, 10, 12, 16, 20, 22M and 22D Crimp, Solder, PCB, Wire wrap, Coax, Twinax, Triax, Thermocouple, Fiber Optic and Fil ter
- Fixed Solder Contacts - Amphenol MIL-DTL-38999 Series I LJT and II JT, are available in solder versions as both Commercial and Military qualified to MIL-DTL-27599
- Hermetic - air leakage limited to 1 X 10-7 cm3 per second optional
- “Breakaway” Lanyard Release Style - available in LJT plugs. Provides quick disconnect of the connector plug and receptacle with axial pull on the lanyard. See pages 137-142.
- Inventory Support Commonality - uses stan dard MIL-DTL-38999 contacts, insert arrangements and application tools.
- RoHS Compliant Product Available - Consult Amphenol Aerospace Operations. Series I LJT Series II JT MIL-DTL-38999/ 27599, Series II JT MIL-DTL-38999/ 27599, Series I LJT
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 Series II, I III SJT I II Access Aquacon MIL-DTL-38999, Series II JT MIL-DTL-38999, Series I LJT COMPONENTS Shell components are impact extruded or machined bar stock aluminum. Standard plating on shell com ponents is cadmium over nickel. Many finishes are optional (see “Specifications” page 32). Hermetic seal receptacles are available in carbon steel or stainless steel shells. Dependable 5 key/keyway polarization with bayonet lock coupling is incorpo rated to aid and assure positive mating. Insert material is a rigid dielectric with excellent electrical characteris- tics, providing durable protec tion for molded-in solder type contacts. Contrasting letter or number designations are used on insert faces. A fluorinated silicone interfacial seal wafer is fea tured on the mating face of “crimp type pin” inserts. This assures complete electrical isolation of pins when connector halves are mated. In addition, a main joint gasket is installed in the receptacle for moisture sealing between connector halves. Both features are also available for hermetic receptacles. CONTACTS Maximum design flexibility is built into the JT/LJT Series, with a minimum of 2 to a maximum of 128 circuits per connector in a wide variety of contact arrangements. Contacts are available in sizes 8, 10, 12, 16, 20, 22, 22D and 22M with standard 50 micro inch minimum gold plating (100 micro inches optional). All socket contacts are probe proof. Crimp type rear removable contacts are featured in JT-R and LJT-R connectors. Solder termination contacts are also available, as well as PCB, wire wrap, thermocouple, fiber optic, coaxial, triaxial and twinax contact options. OPTIONAL FEATURES High temperature capability of 392°F is available only in JTS or LJTS crimp type connectors. High temperature versions feature gold plated contacts, high temperature shell plating, stainless steel cou pling nut spring, and epoxy inserts/fluorinated sili cone grommet combination. Standard temperature capability for both solder and crimp is 302°F . The JTN or LJTN type connectors are available for N 2O4resistance provided they are mated, and un-grommeted rear faces are suitably protected. For information on Fail-Safe Lanyard Release style plugs, see pages 142. Where proof of high reliability and lot control is required, MS approved equivalents to most propri etary JT and LJT connectors are available. * MIL-DTL-38999 Series I supersedes MIL-C-38999 Series I. MIL-DTL-38999 Series II supersedes MIL-C-38999 Series II. MIL-DTL-38999 Series I LJT MIL-DTL-38999 Series II JT
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com MIL-DTL-38999/ 27599, Series II JT B B TABLE OF CONTENTS FOR SECTION B MIL-DTL-38999, Series II JT Shell Size & Insert Arrangement Availability. . . . 2-5 Contact rating/Service Rating/Sealing Plugs . . . 30-32 JT Shell Styles: Crimp Wall Mounting Receptacle JT00R (MS27472) 91 Crimp Wall Mounting Receptacle for Back Panel Crimp Box Mounting Receptacles JT02RE Crimp Box Mounting Receptacle for Back Panel Crimp Jam Nut Receptacle JT07R (MS27474) . . 96 Crimp Jam Nut Receptacle (Miniature Jam Nut Crimp Straight Plug with Grounding Fingers HERMETIC: Hermetic Wall Mounting Receptacle JT00 (MS27475), Hermetic Box Mounting Receptacle Hermetic Jam Nut Receptacle JT07 (MS27477 & MS27483) Hermetic Solder Mounting Receptacle JTI Solder Wall Mounting Receptacle JT00 (MS27334), Solder Box Mounting Receptacle JT02 (MS27335) . 103 Solder Straight Plug JT06 (MS27336), Solder Straight Plug with Grounding Ring JTG06A . 104 Solder Jam Nut Receptacle JT07 (MS27337), PCB: PCB Wall Mounting Receptacle (JTPQ00R). . . . 106 PCB Box Mounting Receptacle, Back Panel PCB Wall Mounting Receptacle Hermetic (JT00). . 109 PCB box Mounting Receptacle Hermetic (JT02). . 110 PCB Jam Nut Receptacle Hermetic (JT07) . . . . 111 PCB Solder Mounting Receptacle Hermetic (JTI) . 112 Accessories:
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 Series II III SJT I II Access Aquacon B MS Number Service Class Shell Size Finishes Insert Arrangement Contact Style (P or S) Alternate Keying Position MS27472 E 14 A 18 P A HOW TO ORDER - MILITARY SERIES II Military to Commercial Shell Style Conversion Table How to Order (Military) 1. MS NUMBER SERIES II JT MS27472 Crimp Wall Mount Receptacle MS27497 Crimp Wall Mount Receptacle (Back Panel Mounting) MS27499 Crimp Box Mounting Receptacle MS27513 Crimp Box Mounting Receptacle with grommet MS27508 Crimp Box Mounting Receptacle (Back Panel Mounting) MS27473 Crimp Straight Plug MS27484 Crimp Straight Plug with Grounding Fingers MS27474 Crimp Jam Nut Receptacle MS27500 Crimp 90° plug MS27475 Hermetic Wall Mounting Receptacle MS27476 Hermetic Box Mounting Receptacle MS27477 Hermetic Jam Nut Receptacle MS27478 Hermetic Solder Mounting Receptacle MIL-DTL-27599 MS27334 Solder Wall Mount Receptacle MS27335 Solder Box Mounting Receptacle MS27336 Solder Straight Plug MS27337 Solder Jam Mounting Receptacle MILITARY DESCRIPTION COMMERCIAL MS27472 Crimp Wall Mounting Receptacle JT00 MS27497 Crimp Wall Mounting Receptacle (Back Panel Mounting) JTPQ00 MS27499 Crimp Box Mounting Receptacle JT02, JTS02, JTN02 MS27513 Crimp Box Mounting Receptacle with grommet JT02, JTS02, JTN02 MS27508 Crimp Box Mounting Receptacle (Back Panel Mounting) JTP02, JTPN02, JTPS02 MS27473 Crimp Straight Plug JT06, JTS06, JTN06 MS27484 Crimp Straight Plug with Grounding Fingers JTG06, JTNG06 MS27474 Crimp Jam Nut Receptacle JT07, JTS07, JTN07 MS27500 Crimp 90° plug JT08, JTS08, JTN08 MS27475 Hermetic Wall Mounting Receptacle JT00 MS27476 Hermetic Box Mounting Receptacle JT02, JTS02 MS27477 Hermetic Jam Nut Receptacle MS27478 Hermetic Solder Mounting Receptacle JTSIY MIL-DTL-27599 MS27334 Solder Wall Mounting Receptacle JT00 MS27335 Solder Box Mounting Receptacle JT02 MS27336 Solder Straight Plug JT06 MS27337 Solder Jam Mounting Receptacle JT07 Service Class continues on next page.
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 Series II III SJT I II Access Aquacon B Shell Size & Insert Arrange- ment are on pages 2-5. First number represents Shell Size, second number is the Insert Arrangement. Place Shell Size in box 3 and Insert Arrange- ment in box 5. 3. & 5. SHELL SIZE See table on page 2-5 4. FINISHES Finish Military Finish Data Cadmium plated nickel base 175°C A Olive drab cadmium plate nickel base 175°C B Electroless nickel 200°C F Electroless nickel, space compatible 200°C Anodic coating (Alumilite) 200°C C Chromate treated (Iridite 14-2) 125°C Passivated steel 200°C E Nickel-PTFE 175°C 4. HERMETIC FINISHES Carbon steel shell tin plated & contacts D Stainless steel shell passivated N Stainless steel nickel plated N 6. CONTACTS P Pin Contacts S Socket Contacts ROTATION LETTERS NORMAL B A D C AB 10˚ JT REF RELATIVE POSSIBLE POSITION OF ROTATED MASTER KEYWAY (front face of receptacle shown) 7. SELECT AN ALTERNATE KEYING POSITION “A” designates Alternate keying connector assembly. Other basic alternate keys are “B”, “C” and “D”. No letter required for normal rotation (no rotation) position. A plug with a given rotation letter will mate with a receptacle with the same rotation letter. The AB angle for a given connec tor is the same whether it contains pins or sockets. Only the master key/keyway rotates in the shell, and the minor keys are fixed. AB angles shown are viewed from the front face of the connec tor, a receptacle is shown below. The angles for the plug are exactly the same except the direction of rotation is opposite of that shown for the receptacle. The “N” designation is not referenced in part number, it is omitted. 7. ALTERNATE KEYING POSITION AB ANGLE OF ROTATION (Degrees) Shell Size Normal A B C D 10 100° 86° 72° 128° 114° 12 100° 80° 68° 132° 120° 14 100° 79° 66° 134° 121° 16 100° 82° 70° 130° 118° 18 100° 82° 70° 130° 118° 20 100° 82° 70° 130° 118° 22 100° 85° 74° 126° 115° 24 100° 85° 74° 126° 115° MIL-DTL-38999/27599, Series II JT How to Order (Military) 2. SERVICE CLASS CRIMP SOLDER WALL MOUNT (472) BOX MOUNT (499) WALL MOUNT (334) JAM NUT (337) BOX MOUNT (335) WALL MOUNT BPM (497) BOX MOUNT GROMMET (513) STRAIGHT PLUG (336) STRAIGHT PLUG (473) BOX MOUNT BPM (508) STRAIGHT PLUG GF (484) 90° Plug (500) JAM NUT (474) E E Environmental crimp applications. Box Mount versions using spacer grommets are not environmental. P P P Potting crimp applications. Supplied with spacer grommet and potting boot. T T T Environmental applications. Supplied without rear accessories. Design provides serrations on rear threads of shells. 2. HERMETIC SERVICE CLASS WALL MOUNT (475) BOX MOUNT (476) JAM NUT (477) SOLDER MOUNT (478) Y Hermetically interfacial seal
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 Series II III SJT I II Access Aquacon B Wall Mounting Receptacle Box Mounting Receptacle Straight Plug Jam Nut Receptacle 90° Plug Solder Mounting Receptacle Type & Style Service Class Shell Size- Insert Arrg. Contact Type Alternate Position Strain Relief/Finish Variation Suffix JT00 RT 9-35 P B SR (014) MIL-DTL-38999/27599, Series II JT How to Order (Commercial) 2. SHELL STYLE RECEPTACLE CRIMP
- SHELL STYLE PLUG
08 90° Plug 2. HERMETIC
00 Wall Mounting Receptacle
02 Box Mounting Receptacle
I Solder Mounting Receptacle 2. RECEPTACLE WITH PCB CONTACTS 88/91 56973 Wall Mount Receptacle (Back Panel) See page 106 88/91 56974 Box Mounting Receptace (Back Panel) See page 107 88/91 56975 Jam Nut Receptacle See page 108 10-62643 Wall Mounting Receptacle (Hermetic) See page 109 10-62646 Box Mounting Receptacle (Hermetic) See page 110 10-62644 Jam Nut Receptacle (Hermetic) See page 111 10-62645 Solder Mount Receptacle (Hermetic) See page 112 1. CONNECTOR TYPE JT Standard Junior Tri-Lock JTS High Temperature Connector JTN Chemical and Fuel Resistant JTL Miniature Mounting Dimensions JTLN Miniature Mounting Dimensions/Chemical Resistant JTLS Miniature Mounting Dimensions/High Temperature JTG Plug with Grounding Fingers JTNG Plug with Grrounding Fingers Chemical and Fuel Dimensions
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 Series II III SJT I II Access Aquacon B Series II JT 2. SELECT A SERVICE CLASS 3. SELECT A SHELL SIZE & INSERT ARRANGEMENT SEE PAGE 2-5 4. CONTACT TYPE P Pin Contacts S Socket Contacts 1. 2. 3. 4. 5. 6. Type & Style Service Class Shell Size- Insert Arrg. Contact Type Alternate Position Special Variations 22-2 PFirst number represents Shell Size, second number is the Insert Arrangement. Type & Style Service Class Shell Size- Insert Arrg. Contact Type Alternate Position Strain Relief/Finish Variation Suffix JT00 RT 9-35 P B SR (014) MIL-DTL-38999/ 27599, Series II JT How to Order (Commercial) 2. SERVICE CLASS CRIMP SOLDER WALL MOUNT BOX MOUNT JAMNUT (JTL) WALL MOUNT STRAIGHT PLUG STRAIGHT PLUG GR 90° PLUG GR WALL MOUNT BPM BOX MOUNT BACKPANEL 90° PLUG BOX MOUNT LINE JAM NUT STRAIGHT PLUG STRAIGHT PLUG GF JAM NUT RE RE Environmental crimp applications. Box Mount versions using spacer grommets are not environmental. RP RP P P P Potting crimp applications. Supplied with spacer grommet and potting boot. RT RT Environmental applications. Supplied without rear accessories. Design provides serrations on rear threads of shells. A A A General applications- applicable with strain relief. C Pressurized applications- applicable with strain relief. 2. HERMETIC SERVICE CLASS WALL MOUNT BOX MOUNT JAM NUT SOLDER MOUNT Y Hermetically interfacial seal cc/sec.) at 15 psi differential.
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 Series II III SJT I II Access Aquacon B ROTATION LETTERS NORMAL B A D C AB 10˚ JT REF RELATIVE POSSIBLE POSITION OF ROTATED MASTER KEYWAY (front face of receptacle shown) “A” designates Alternate keying connector assembly. Other basic alternate keys are “B”, “C” and “D”. No letter required for normal rotation (no rotation) position. A plug with a given rotation letter will mate with a receptacle with the same rotation letter. The AB angle for a given connec tor is the same whether it contains pins or sockets. Only the master key/keyway rotates in the shell, and the minor keys are fixed. AB angles shown are viewed from the front face of the connec tor, a re- ceptacle is shown below. The angles for the plug are exactly the same except the direction of rotation is opposite of that shown for the recep- tacle. The “N” designation is not referenced in part number, it is omitted. 5. SELECT AN ALTERNATE KEYING POSITION 1. 2. 3. 4. Connector Type Service Class Shell Size Insert Arrg. Contact Type Alternate Position Special Variations A 6. SELECT A STRAIN RELIEF OPTION OR FINISH VARIATION SUFFIX Connector Type Service Class Shell Size- Insert Arrg. Contact Type Alternate Position Special Variations ( ) Strain Relief Options: “SR” designates a strain relief clamp. Strain reliefs are available only on Service Class “A”, “C” and “RE” (see step 2. Service Class) Finish Variation Suffix: See finish variations available in table to your right. 6. STRAIN RELIEF OR FINISHES Finish Military Finish Data Finish Suffix Finish Plus “SR” Suffix AP-93 Tri-Nickel Alloy, Aluminum, 1000 Hr., 200°C, -65dB@100Hz* (075) Cadmium plated nickel base 175°C A (SR) Olive drab cadmium plate nickel base 175°C B (014) (386) Electroless nickel 200°C F (023) (424) Electroless nickel, space compatible 200°C (453) (467) Anodic coating (Alumilite) Chromate treated (Iridite Passivated steel 200°C E - - Nickel-PTFE 175°C (045) (582) Zinc-Nickel Plated 175°C (033) HERMETIC FINISHES Carbon steel shell tin plated & contacts D (468) Stainless steel shell pas- sivated N (162) Stainless steel nickel plated N () AB ANGLE OF ROTATION (Degrees) Shell Size Normal A B C D 10 100° 86° 72° 128° 114° 12 100° 80° 68° 132° 120° 14 100° 79° 66° 134° 121° 16 100° 82° 70° 130° 118° 18 100° 82° 70° 130° 118° 20 100° 82° 70° 130° 118° 22 100° 85° 74° 126° 115° 24 100° 85° 74° 126° 115° JT Key/Keyway Rotation MIL-DTL-38999/ 27599, Series II JT How to Order (Commercial)
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 Series II III SJT I II Access Aquacon B R (TP)S T (4 HOLES) R (TP) S .322 .380 L3 ±.031 V .200 N N .322 .380 L .200 KK +.000 –.005 +.000 –.005 +.006 –.000 +.006 –.000 2 ±.031 .322 .380+.000 –.005 +.006 –.000 +.006 –.000 KK F .200 ±.031 L.380+.000 –.005 .322 1KK F .200 ±.031 N N Commercial Military * JT00RT-XX-XXX MS27472T JTS00RT-XX-XXX MS27479T * JTN00RT-XX-XXX Commercial Military * JT00RE-XX-XXX MS27472E JTS00RE-XX-XXX MS27479E * JTN00RE-XX-XXX Commercial Military * JT00RP-XX-XXX MS27472P JTS00RP-XX-XXX * JTN00RP-XX-XXX Commercial * JT00RE-XX-XXX (SR) JTS00RE-XX-XXX (SR) * JTN00RE-XX-XXX (SR) * Standard Junior Tri-Lock High temperature version * Clear iridite finish (gold color), N2O4 resistant All dimensions for reference only. Shell Size F Dia. +.010 –.025 F 1 Dia. ±.010 L Max. Max. L2 Max. L3 Max. N +.001 –.005 R (TP) S ±.016 T ±.005 V Thread UNEF Class 2A (Plated) KK Max. KK Dia. Max. KK 2 Dia. Max. Wall Mounting Receptacle - Crimp Military (MS27472 & MS27479), Commercial (JT00, JTS00 & JTN00) (SR) .005 DIA M JT00RT, JT00RE, JT00RP JTS00RT, JTS00RE, JTS00RP JTN00RT, JTN00RE, JTN00RP MILITARY MS27472E MS27472P MS27472T MS27479E MS27479T Commercial PART NUMBER BUILDER Page 86-90
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 Series II III SJT I II Access Aquacon B S R (TP) R (TP) S T (4 HOLES) SS AD N .447 .438 MAX. P +.000 –.005 +.000 –.005 .322 .169 MAX. V AD N .322 +.000 –.005 .169 MAX. KK2 .500 MAX. .447 +.000 –.005 P +.000 –.005 .322 .169 MAX. .322 +.000 –.005 .169 MAX. P L AD N KK F L.447 AD N P KKF +.000 –.005 .447 +.000 –.005 Commercial Military * JTPQ00RT-XX-XXX MS27497T ** JTPSQ00RT-XX-XXX Commercial Military * JTPQ00RE-XX-XXX MS27497E Commercial Military * JTPQ00RP-XX-XXX MS27497P Commercial * JTPQ00RE-XX-XXX (SR) * Standard Junior Tri-Lock ** High temperature version All dimensions for reference only. Shell Size F Dia. +.010 –.025 F 1 Dia. ±.010 L Max. Max. N +.001 –.005 P Max. Panel Thickness R (TP) S ±.016 T ±.005 V Thread UNEF Class 2A (Plated) AD Dia. ±.005 KK Max. KK Dia. Max. KK Dia. Max. SS Dia. +.000 –.016 Wall Mounting Receptacle (Back Panel) - Crimp Military (MS27497), Commercial (JTPQ00 & JTPSQ00) .005 DIA M JTPQ00RE, JTPQ00RP, JTPQ00RT JTPSQ00RT MILITARY MS27497E MS27497P MS27497T Commercial PART NUMBER BUILDER Page 86-90
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 Series II III SJT I II Access Aquacon B C S S .891 MAX. .380 +.006 –.000.322 +.000 –.005 N V .580 ±.025 .938 MAX. .380 +.006 –.000.322 +.000 –.005 .580 ±.025 KKN .380 +.006 –.000.322 +.000 –.005 N .580 ±.025 F KK1 L .322 +.000 –.005 .380 +.006 –.000 .580 ±.025 F 1 KK2N Commercial * JT01RT-XX-XXX JTS01RT-XX-XXX * JTN01RT-XX-XXX Commercial * JT01RE-XX-XXX JTS01RE-XX-XXX * JTN01RE-XX-XXX Commercial * JT01RP-XX-XXX JTS01RP-XX-XXX * JTN01RP-XX-XXX Commercial * JT01RE-XX-XXX (SR) JTS01RE-XX-XXX (SR) * JTN01RE-XX-XXX (SR) * Standard Junior Tri-Lock High temperature version * Clear iridite finish (gold color), N2O4 resistant All dimensions for reference only. Line Receptacle - Crimp Commercial (JT01, JTS01 & JTN01) Shell Size C Max. F Dia. +.010 F1 Dia. +.010 –.025 L Max. Max. N Dia. +.001 –.005 S +.017 –.016 V Thread UNEF Class 2A (Plated) KK Dia. Max. KK1 Dia. Max. KK2 Max. JT01RE, JT01RP, JT01RT JTS01RE, JTS01RP, JTS01RT JTN01RE, JTN01RP, JTN01RTCommercial PART NUMBER BUILDER Page 86-90
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 Series II III SJT I II Access Aquacon B Commercial Military * JT02RE-XX-XXX MS27499E JTS02RE-XX-XXX * JTN02RE-XX-XXX * Standard Junior Tri-Lock High temperature version * Clear iridite finish (gold color), N2O4 resistant All dimensions for reference only. NOTE: For applications requiring an environmental seal, please refer to JT00R, page 92. .005 DIA M S R (TP) R (TP) S T (4 HOLES) +.006 –.000 .380 +.000 –.005 .322 ±.031 .200 KK L N Commercial- With Grommet Military- With Grommet * JT02RE-XX-XXX (053) MS27513E JTS02RE-XX-XXX (053) * JTN02RE-XX-XXX (053) +.006 –.000 .380 +.000 –.005 .322 ±.031.200 .516 MAX. KK L N Box Mounting Receptacle - Crimp Military (MS27499 & MS27513), Commercial (JT02) (053) Shell Size L Max. N +.001 T Dia. ±.005 KK Dia. Max. JT02RE JTS02RE JTN02RE MILITARY MS27499E MS27513E Commercial PART NUMBER BUILDER Page 86-90
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 Series II III SJT I II Access Aquacon B Commercial Military * JTP02RE-XX-XXX MS27508E JTPS02RE-XX-XXX * JTPN02RE-XX-XXX * Standard Junior Tri-Lock High temperature version * Clear iridite finish (gold color), N2O4 resistant S R (TP) R (TP) S T (4 HOLES) +.006 –.000 +.000 –.005 .505 .447 P KK .138 L .322 +.000 –.005 ±.031 AD N Box Mounting Receptacle (Back Panel Mounting) Military (MS27508), Commercial (JTP02, JTPS02 & JTPN02) Shell Size L Max. N +.001 –.005 P Max. Panel Thickness R (TP) S ±.016 T Dia. ±.005 AD Dia. ±.005 KK Dia. Max. .005 DIA M JTP02RE JTPS02RE JTPN02RE MILITARY MS27508E Commercial PART NUMBER BUILDER Page 86-90
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 Series II III SJT I II Access Aquacon B C S (2 PLACES) H A T M .094 .062 MIN. .109 MAX. O RING O RING Z F KK RR N +.011 –.010 M .094 .062 MIN. .109 MAX. O RING +.011 –.010 M .094 .062 MIN. .109 MAX. O RING +.011 –.010 .094 .062 MIN .109 MAX. M N Z L KK RR +.011 –.010 N Z LRR F KK1 1 N Z V L1RR Commercial * JT07RE-XX-XXX (SR) * JTS07RE-XX-XXX (SR) ** JTN07RE-XX-XXX (SR) H .059 Dia. Min. 3 lockwire holes. Formed lockwire hole design (6 holes) is optional. + “D” shaped mounting hole dimensions. * Standard Junior Tri-Lock Panel Thickness * High temperature version **** Clear iridite finish (gold color), N2O4 resistant All dimensions for reference only. Commercial Military * JT07RE-XX-XXX MS27474E * JTS07RE-XX-XXX ** JTN07RE-XX-XXX Commercial Military * JT07RP-XX-XXX MS27474P * JTS07RP-XX-XXX ** JTN07RP-XX-XXX Commercial Military * JT07RT-XX-XXX MS27474T * JTS07RT-XX-XXX ** JTN07RT-XX-XXX Jam Nut Receptacle Military (MS27474), Commercial (JT07, JTS07 & JTN07) (SR) Shell Size +.000 –.010 C Max. F Dia. +.010 –.025 Dia. H Hex +.017 –.016 L Max. Max. Max. Max. M ±.005 N Dia. +.001 –.005 S ±.016 +.010 –.000 V Thread UNEF Class 2A Z ±.031 KK Max. KK1 Dia. Max. KK2 Max. RR Thread (Plated) Class 2A JT07RE, JT07RP, JT07RT JTS07RE, JTS07RP, JT0S7RT JTN07RE, JTN07RP, JTN07RT MILITARY MS27474E MS27474P MS27474T Commercial PART NUMBER BUILDER Page 86-90
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 Series II III SJT I II Access Aquacon B H .059 Dia. Min. 3 lockwire holes. Formed lockwire hole design (6 holes) is optional. + “D” shaped mounting hole dimensions. * Miniature mounting dimensions * High temperature version ** Clear iridite finish (gold color), N2O4 resistant S H S A T C M P K O RING KK RR Z N RR Z L N KK1 F M P K O RING KK RR Z L N M P K O RING Commercial * JTL07RP-XX-XXX * JTLS07RP-XX-XXX ** JTLN07RP-XX-XXX Commercial * JTL07RE-XX-XXX (SR) * JTLS07RE-XX-XXX (SR) ** JTLN07RE-XX-XXX (SR) Commercial * JTL07RE-XX-XXX * JTLS07RE-XX-XXX ** JTLN07RE-XX-XXX All dimensions for reference only. Jam Nut Receptacle - Crimp Commercial (JTL07, JTLS07 & JTLN07) (SR) Shell Size +.000 –.010 C Max. F Dia. +.010 –.025 H Hex +.017 –.016 K +.011 –.010 L Max. Max. Max. M ±.005 N Dia. +.001 –.005 P Panel Thickness S ±.016 +.010 –.000 Z ±.026 KK Dia. Max. KK1 Max. RR Thread Class 2AMin. Max. JTL07RE, JTL07RP JTLS07RE, JT0S7RP JTLN07RECommercial PART NUMBER BUILDER Page 86-90
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 Series II III SJT I II Access Aquacon B Q KK 1 –.002 L –.002 L KK .325 ±.025 F KK .257 +.003 –.002 L V –.002 Commercial * JT06RE-XX-XXX (SR) JTS06RE-XX-XXX (SR) * JTN06RE-XX-XXX(SR) Commercial Military * JT06RE-XX-XXX MS27473E JTS06RE-XX-XXX * JTN06RE-XX-XXX Commercial Military * JT06RP-XX-XXX MS27473P JTS06RP-XX-XXX * JTN06RP-XX-XXX Commercial Military * JT06RT-XX-XXX MS27473T JTS06RT-XX-XXX * JTN06RT-XX-XXX * Standard Junior Tri-Lock High temperature version *Clear iridite finish (gold color), N2O4 resistant All dimensions for reference only. Straight Plug Military (MS27473), Commercial (JT06, JTS06 & JTN06) (SR) Shell Size F Dia. F1 Dia. +.001 –.025 L Max. Max. Max. Max. Q Dia Max. V Thread Modified KK Dia. Max. KK1 Max. KK2 Dia. Max. Class 2A UNEF Modified Major Dia. JT06RE, JT06RP, JT06RT JTS06RE, JT0S6RP, JT0S6RT JTN06RE, JTN06RP, JTN06RT MILITARY MS27473E MS27473P MS27473T Commercial PART NUMBER BUILDER Page 86-90
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 Series II III SJT I II Access Aquacon B Commercial Military * JT06RE-XX-XXX MS27473E JTS06RE-XX-XXX * JTN06RE-XX-XXX GROUNDING FINGERS FK K GROUNDING FINGERS .257 +.003 –.002 ±.025 .325 KK1 .938 MAX. Q VGROUNDING FINGERS L .257 +.003 –.002 ±.025 .325 .257 +.003 –.002 ±.025 .325 Commercial Military * JTG06RE-XX-XXX MS27484E ** JTNG06RE-XX-XXX Commercial Military * JTG06RP-XX-XXX MS27484P ** JTNG06RP-XX-XXX Commercial Military * JTG06RT-XX-XXX MS27484T ** JTNG06RT-XX-XXX * Plug with grounding fingers ** Clear iridite finish (gold color), N2O4 resistant All dimensions for reference only. Straight Plug (With Grounding Fingers) - Crimp Military (MS27484), Commercial (JTG06 & JTNG06) Shell Size F Dia. L Max. Max. Q Dia Max. V Thread Modified KK Dia. Max. KK1 Dia. Max. Class 2A UNEF Modified Major Dia. JTG06RE, JTG06RP, JTG02RT JTNG06RE, JTNG06RP, JTNG06RT MILITARY MS27484E MS27484P MS27484T Commercial PART NUMBER BUILDER Page 86-90
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 Series II III SJT I II Access Aquacon B Q .257 +.003 –.002 +.003 –.002 .325 ±.025 FF H K L** FF .257 .325 ±.025 KK X X1** -BB- Commercial * JT08RP-XX-XXX JTS08RP-XX-XXX * JTN08RP-XX-XXX * Standard Junior Tri-Lock High temperature version * Clear iridite finish (gold color), N2O4 resistant **** Dimensions L and X1 are applicable when the end of the screw is flush with the surface BB. All dimensions for reference only. Commercial Military * JT08RE-XX-XXX MS27500E JTS08RE-XX-XXX * JTN08RE-XX-XXX 90° Plug - Crimp Military (MS27500), Commercial (JT08R, JTS08 & JTN08) Shell Size H ±.010 K ±.010 L Max. Max. Q Dia. Max. X Min. Cable X1 Max. Cable FF Max. FF1 Max. KK Max. MILITARY MS27500E Commercial JT08RE, JT08RP JTS08RE, JT0S8RP JTN08RE, JTN08RP PART NUMBER BUILDER Page 86-90
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 Series II III SJT I II Access Aquacon B Commercial Military * JT02H-XX-XXX JT02Y-XX-XXX MS27476YXXDXXX * JTS02Y-XX-XXX MS27476YXXEXXX * Standard Junior Tri-Lock Interfacial seal wafer * High temperature version, interfacial seal wafer with stainless steel shell All dimensions for reference only. .005 DIA M S R (TP) R (TP) S T (4 HOLES) +.016 –.005 .375 L N .317 ±.005 .308 MAX KK Commercial Military * JT00H-XX-XXX JT00Y-XX-XXX MS27475YXXDXXX * JTS00Y-XX-XXX MS27482YXXEXXX * Standard Junior Tri-Lock Interfacial seal wafer * High temperature version, interfacial seal wafer with stainless steel shell .005 DIA M +.016 –.005 .375 ±.005 .317 .308 MAX V L S R (TP) R (TP) S T (4 HOLES) Wall Mounting Receptacle -Hermetic Military (MS27475 & MS27482), Commercial (JT00 & JTS00) Shell Size L +.006 –.015 N +.001 –.005 R (TP) S ±.016 T ±.005 KK +.001 –.005 Shell Size L Max. N +.001 T ±.005 V Thread Class 2A Box Mounting Receptacle - Hermetic Military (MS27476), Commercial (JT02 & JTS02) +.016 –.005 .375 ±.005 .317 .308 MAX V L S R (TP) R (TP) S T (4 HOLES) JT00H, JT00Y JTS00Y MILITARY MS27475Y MS27482Y Commercial JT02H, JT02Y JTS02Y MILITARY MS27476Y Commercial PART NUMBER BUILDER Page 86-90 S R (TP) R (TP) S T (4 HOLES) +.016 –.005 .375 L N .317 ±.005 .308 MAX KK PART NUMBER BUILDER Page 86-90
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 Series II III SJT I II Access Aquacon B S (2 PLACES) H A T C M Z .062 MIN.** .109 MAX O RING N RR Commercial Military * JT07H-XX-XXX * JT07Y-XX-XX MS27477YXXDXXX ** JTS07Y-XX-XXX MS27483YXXEXXX * Standard Junior Tri-Lock + “D” shaped mounting hole dimensions. Panel Thickness * Interfacial seal wafer **** High temperature version, interfacial seal wafer with stainless steel shell * Standard Junior Tri-Lock Interfacial seal wafer * High temperature version, interfacial seal wafer with stainless steel shell All dimensions for reference only. Weld mounting hermetic receptacle also available. Consult Amphenol Aerospace for availability and dimensions. GG .348 N L KK .317 .340 MAX +.011 –.010 ±.005 Jam Nut Receptacle - Hermetic Military (MS27477 & MS27483), Commercial (JT07 & JTS07) Shell Size L +.011 –.010 N +.001 –.005 GG +.011 –.010 KK +.001 –.005 8 .078 .473 .687 .562 10 .078 .590 .797 .672 12 .078 .750 .906 .781 14 .078 .875 1.031 .906 16 .078 1.000 1.156 1.031 18 .078 1.125 1.281 1.156 20 .078 1.250 1.375 1.250 22 .107 1.375 1.500 1.375 24 .107 1.500 1.625 1.500 Shell Size +.000 –.010 C Max. H +.017 –.016 M ±.005 N +.001 –.005 S ±.016 +.010 –.000 Z Max. RR Thread Class 2A Solder Mounting Receptacle - Hermetic Military (MS27478 & MS27503), Commercial (JTI & JTSI) S (2 PLACES) H A T C M Z .062 MIN.** .109 MAX O RING N RR Commercial Military * JTIH-XX-XXX JTIY-XX-XX MS27478YXXDXXX * JTSIY-XX-XXX MS27503YXXEXXX JT07H, JT07Y JTS07Y MILITARY MS27477Y MS27483Y Commercial JTIH, JTIY JTSIY MILITARY MS27478Y MS27503Y Commercial PART NUMBER BUILDER Page 86-90 PART NUMBER BUILDER Page 86-90
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 Series II III SJT I II Access Aquacon B Shell Size F Dia. Min. +.010 –.025 Max. LMax. Max. N +.001 –.005 R (TP) S ±.016 T ±.005 V Thread Modified KK Dia. Max. KK1 Max. Size Class 2A Modified Major Dia. Box Mounting Receptacle - Solder Military (MS27335), Commercial (JT02 & JTN02) Commercial Military *JT00P-XX-XXX MS27334P *JTN00P-XX-XXX Commercial Military *JT00A-XX-XXX *JT00C-XX-XXX MS27334T *JTN00A-XX-XXX *JTN00C-XX-XXX Commercial *JT00A-XX-XXX(SR) *JTN00A-XX-XXX(SR) *JTN00C-XX-XXX(SR) * Standard Junior Tri-Lock NOTE: For availability of back panel mounting types, consult Amphenol Aerospace. Shell Size N +.001 –.005 R (TP) S ± .016 T ± .005 KK Max. All dimensions for reference only. + .005 DIA M Wall Mounting Receptacle - Solder Military (MS27334), Commercial (JT00 & JTN00) Military qualified to MIL-DTL-27599 Military qualified to MIL-DTL-27599 JT00A, JT00C, JT00P JTN00A, JTN00C, JTN00P MILITARY MS27334P MS27334T Commercial JT02A, JT02C, JT02P JTN02A, JTN02C, JTN02P MILITARY MS27335T Commercial + .005 DIA M * Standard Junior Tri-Lock NOTE: For availability of back panel mounting types, consult Amphenol Aerospace. PART NUMBER BUILDER Page 86-90 PART NUMBER BUILDER Page 86-90
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 Series II III SJT I II Access Aquacon B *Standard Junior Tri-Lock Shell Size F Min. F+.010 –.025 H +.010 –.001 L Max. LMax. LMax. Q Max. V Thread Modified KK Max. Size Class 2A Modified Major Dia. Straight Plug (With Grounding Ring) Commercial (JTG06 & JTNG06) Commercial Military *JT06A-XX-XXX MS27336T *JTN06A-XX-XXX Commercial *JT06A-XX-XXX(SR) *JTN06A-XX-XXX(SR) * Plug with grounding fingers ** Coupling nut is clear iridite finish (gold color), shell and grounding fingers are gold plated N2O4 resistant. Shell Size H Dia. +.010 –.001 L Max. Q Dia. Max. V Thread Modified Size Class 2A Modified Major Dia. All dimensions for reference only. Straight Plug - Solder Military (MS27336), Commercial (JT06 & JTN06) Military qualified to MIL-DTL-27599 Military qualified to MIL-DTL-27599 JT06A, JT06P JTN06A, JTN06P MILITARY MS27336P MS27336T Commercial JTG06A JTNG06ACommercial Commercial *JTG06A-XX-XXX **JTNG06A-XX-XXX PART NUMBER BUILDER Page 86-90 PART NUMBER BUILDER Page 86-90 Commercial Military *JT06P-XX-XXX MS27336P *JTN06P-XX-XXX
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 Series II III SJT I II Access Aquacon B Shell Size +.000 –.010 C Max. F Min. F+.010 –.025 H +.017 –.016 L Max. M ±.005 N +.001 –.005 S ±.016 T + +.010 –.000 KK Max. RR Thread Class 2A 90° Plug - Solder Commercial (JT08 & JTN08) Commercial Military *JT07P-XX-XXX MS27337P *JTN07P-XX-XXX Commercial *JT07A-XX-XXX *JT07C-XX-XXX *JTN07A-XX-XXX *JTN07C-XX-XXX Commercial *JT07A-XX-XXX(SR) *JTN07A-XX-XXX(SR) *JTN07C-XX-XXX(SR) Shell Size H Min. K Min. L Max. Q Max. FF Max. All dimensions for reference only. Jam Mounting Receptacle - Solder Military (MS27337), Commercial (JT07 & JTN07) Military qualified to MIL-DTL-27599 Military qualified to MIL-DTL-27599 JT07A, JT07C, JT07P JTN07A, JTN07C, JTN07P MILITARY MS27337P Commercial H .059 dia. min. 3 lockwire holes + “D” shaped mounting hole dimensions. * Standard Junior Tri-Lock ** Panel thickness † O Ring not furnished with MS27337 JT08P JTN08PCommercial Commercial *JT08P-XX-XXX *JTN08P-XX-XXX PART NUMBER BUILDER Page 86-90 PART NUMBER BUILDER Page 86-90
N +.001 –.005 P Max. Panel Thickness R (TP) S ±.016 T Dia. ±.005 V Thread Class 2A (Plated) AD Dia. ±.005 SS Dia. +.000 –.016 T
4 HOLES
PCB TAIL STICKOUT* .257-.200 FOR SIZES 16 & 20 CONTACTS .268-.178 FOR SIZE 22D CONTACTS V THREAD .062 .001 DIA. FOR SIZE 16 CONTACTS .019 .001 DIA. FOR SIZES 20 & 22D CONTACTS P PANEL THICKNESS .000 .005 .447 .438 MAX AD NR (TP) S S SS R (TP) .000 .005 .322 + .005 DIA M All dimensions for reference only. Most common options are shown; other options are available. 4. SELECT AN INSERT ARRANGEMENT: Refer to insert availability chart on page 2-5 and pin-out illustrations on pages 15-29. 88 Designates olive drab cadmium plated connector shell
91 Designates electroless nickel plated
569 Base Number
-35 Designates Insert Arrangement Number P Designates Pin Contacts in Normal Position S Designates Socket Contacts in Normal Position3. SELECT A CODED SHELL SIZE: See chart below 731-739, designates size 9-25 shell size. Example: 731= Size 9 Shell 2. BASE NUMBER: 1. SELECT A SHELL FINISH: Consult Amphenol Aerospace for ordering of composite styles. 5. CONTACT TYPE/ALTERNATE KEYING POSITIONS: Refer to page 90 for alternate rotation letters to use. PCB Wall Mounting Receptacle Commercial (JTPQ00R) 106 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 Series II III SJT I II Access Aquacon B HOW TO ORDER PART # See chart below Shell Finish Base Number Coded Shell Size Insert Arrg. Contact Type/Alt. Keying 88/91 569 73X - 35 P
L Max. N +.001 –.005 P Max. Panel Thickness R (TP) S ±.016 T Dia. ±.005 AD Dia. ±.005 KK Dia. Max. T R (TP) S S R (TP) P PANEL THICKNESS AD N .000 .005 .322 .000 .005 .447 .505 .006 .000 KK .062 .001 DIA. FOR SIZE 16 CONTACTS .019 .001 DIA. FOR SIZES 20 & 22D CONTACTS L PCB TAIL STICKOUT* .455-.403 FOR SIZES 16 &20 CONTACTS .466-.409 FOR SIZE 22D CONTACTS PCB Box Mounting Receptacle (Back Panel Mounting) Commercial (JTP02R) + .005 DIA M All dimensions for reference only. Most common options are shown; other options are available 4. SELECT AN INSERT ARRANGEMENT: Refer to insert availability chart on page 2-5 and pin-out illustrations on pages 15-29.88 Designates olive drab cadmium plated connector shell -35 Designates Insert Arrangement Number P Designates Pin Contacts in Normal Position S Designates Socket Contacts in Normal Position3. SELECT A CODED SHELL SIZE: See chart below 741-749, designates size 9-25 shell size. Example: 741= Size 9 Shell 2. BASE NUMBER: 1. SELECT A SHELL FINISH: Consult Amphenol Aerospace for ordering of composite styles. 5. CONTACT TYPE/ALTERNATE KEYING POSITIONS: Refer to page 90 for alternate rotation letters to use. 107 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 Series II III SJT I II Access Aquacon B HOW TO ORDER PART # See chart below Shell Finish Base Number Coded Shell Size Insert Arrg. Contact Type/Alt. Keying 88/91 569 74X - 35 P
+.000 –.010 C Max. H Hex +.017 –.016 L Max. M ±.005 N +.001 –.005 S ±.016 +.010 –.000 V Thread Class 2A (Plated) RR Thread Class 2A (Plated) PCB Jam Nut Receptacle Commercial (JT07) H .059 dia. min. 3 lockwire holes. Formed lockwire hole design (6 holes) is optional. * “D” shaped mounting hole dimensions All dimensions for reference only. Most common options are shown; other options are available H C S (2 PLACES) N RR THREAD L .062 ± .001 DIA. FOR SIZE 16 CONTACTS .019 ± .001 DIA. FOR SIZES 20 & 22D CONTACTS PCB TAIL STICKOUT* .272-.200 FOR SIZES 16 & 20 .283-.178 FOR SIZE 22D CONTACTS M .094 .062 MIN. .109 MAX. PANEL THICKNESS V THREAD + .011 – .010 4. SELECT AN INSERT ARRANGEMENT: Refer to insert availability chart on page 2-5 and pin-out illustrations on pages 15-29.88 Designates olive drab cadmium plated connector shell -35 Designates Insert Arrangement Number P Designates Pin Contacts in Normal Position S Designates Socket Contacts in Normal Position3. SELECT A CODED SHELL SIZE: See chart below 751-759, designates size 9-25 shell size. Example: 751= Size 9 Shell 2. BASE NUMBER: 1. SELECT A SHELL FINISH: Consult Amphenol Aerospace for ordering of composite styles. HOW TO ORDER 5. CONTACT TYPE/ALTERNATE KEYING POSITIONS: Refer to page 90 for alternate rotation letters to use. 108 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 Series II III SJT I II Access Aquacon B PART # See chart below Shell Finish Base Number Coded Shell Size Insert Arrg. Contact Type/Alt. Keying 88/91 569 75X - 35 P
+.016 –.005.375 ±.005.317 V L S R (TP) R (TP) S T (4 HOLES) B .100 ±.03 D .200 ±.03 F .300 ±.03 PCB TAIL STICKOUT Size 22 Ø.030 ±.0005 20 Ø.040 ±.001 16 Ø.0625 ±.001 PCB Wall Mounting Receptacle Hermetic Commercial (JT00) Shell Size Part Number L Max. N +.001 –.005 R (TP) S ±.016 T ±.005 V Thread Class 2A -35 Designates Insert Arrangement Number P Designates Pin Contacts in Normal Position S Designates Socket Contacts in Normal Position 10-626 Base Number for MIL-DTL-38999 Series III Hermetic with PCB Tail B .100±.03 D .200±.03 F .300±.03 .005 DIA M 1. BASE NUMBER: 2. SELECT A CODED SHELL SIZE: 3. SELECT AN INSERT ARRANGEMENT: Refer to insert availability chart on page 2-5 and pin-out illustrations on pages 15-29. 4. CONTACT TYPE/ALTERNATE KEYING POSITIONS: Refer to page 90 for alternate rotation letters to use. 5. SELECT A SHELL FINISH: 6. SELECT A TAIL LENGTH: See chart below 431-439, designates size 9-25 shell size. HOW TO ORDER 109 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 Series II III SJT I II Access Aquacon B PART # See chart below Base Number Coded Shell Size Insert Arrg. Contact Type/ Alt. Keying Position Shell Finish Tail Length 10-626 431 -35 P 1 B
All dimensions for reference only. .005 DIA M S R (TP) R (TP) S T (4 HOLES) +.016 –.005 .375 L N .317 ±.005 KK B .100 ±.03 D .200 ±.03 F .300 ±.03 PCB TAIL STICKOUT Size 22 Ø.030 ±.0005 20 Ø.040 ±.001 16 Ø.0625 ±.001 Shell Size Part Number L +.006 –.015 N +.001 –.005 R (TP) S ±.016 T ±.005 KK +.001 –.005 PCB Box Mounting Receptacle Hermetic Commercial JT02 HOW TO ORDER -35 Designates Insert Arrangement Number P Designates Pin Contacts in Normal Position S Designates Socket Contacts in Normal Position 10-626 Base Number for MIL-DTL-38999 Series III Hermetic with PCB Tail B .100±.03 D .200±.03 F .300±.03
- BASE NUMBER: 2. SELECT A CODED SHELL SIZE: 3. SELECT AN INSERT ARRANGEMENT: Refer to insert availability chart on page 2-5 and pin-out illustrations on pages 15-29. 4. CONTACT TYPE/ALTERNATE KEYING POSITIONS: Refer to page 90 for alternate rotation letters to use. 5. SELECT A SHELL FINISH: 6. SELECT A TAIL LENGTH: See chart below 461-469, designates size 9-25 shell size. 110 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 Series II III SJT I II Access Aquacon B PART # See chart below Base Number Coded Shell Size Insert Arrg. Contact Type/ Alt. Keying Position Shell Finish Tail Length 10-626 461 -35 P 1 B
S (2 PLACES) H A T C M .062 MIN. .109 MAX O RING N RR B .100 ±.03 D .200 ±.03 F .300 ±.03 Size 22 DIA .030 ±.0005 20 DIA .040 ±.001 16 DIA .0625 ±.001 PCB TAIL LENGTH H .059 Dia. Min. 3 lockwire holes. Formed lockwire hole design (6 holes) is optional. + “D” shaped mounting hole dimensions. Panel Thickness All dimensions for reference only. PCB Jam Nut Receptacle Hermetic Commercial (JT07) Shell Size Part Number +.000 –.010 C Max. H +.017 –.016 M ±.005 N +.001 –.005 S ±.016 +.010 –.000 RR Thread Class 2A HOW TO ORDER -35 Designates Insert Arrangement Number P Designates Pin Contacts in Normal Position S Designates Socket Contacts in Normal Position 10-626 Base Number for MIL-DTL-38999 Series III Hermetic with PCB Tail B .100±.03 D .200±.03 F .300±.03
- BASE NUMBER: 2. SELECT A CODED SHELL SIZE: 3. SELECT AN INSERT ARRANGEMENT: Refer to insert availability chart on page 2-5 and pin-out illustrations on pages 15-29. 4. CONTACT TYPE/ALTERNATE KEYING POSITIONS: Refer to page 90 for alternate rotation letters to use. 5. SELECT A SHELL FINISH: 6. SELECT A TAIL LENGTH: See chart below 441-449, designates size 9-25 shell size. 111 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 Series II III SJT I II Access Aquacon B PART # See chart below Base Number Coded Shell Size Insert Arrg. Contact Type/ Alt. Keying Position Shell Finish Tail Length 10-626 441 -35 P 1 B
All dimensions for reference only. Weld mounting hermetic receptacle also available. Consult Amphenol Aerospace for availability and dimensions. GG PC TAIL LENGTH .348 N L KK .317 +.011 –.010 ±.005 B .100 ±.03 D .200 ±.03 F .300 ±.03 Size 22 Ø.030 ±.0005 20 Ø.040 ±.001 16 Ø.0625 ±.001 Shell Size Part Number L +.011 –.010 N +.001 –.005 GG +.011 –.010 KK +.001 –.005 8 10-626451-XXX .078 .473 .687 .562 10 452-XXX .078 .590 .797 .672 12 453-XXX .078 .750 .906 .781 14 454-XXX .078 .875 1.031 .906 16 455-XXX .078 1.000 1.156 1.031 18 456-XXX .078 1.125 1.281 1.156 20 457-XXX .078 1.250 1.375 1.250 22 458-XXX .107 1.375 1.500 1.375 24 459-XXX .107 1.500 1.625 1.500 PCB Solder Mounting Receptacle Hermetic Commercial (JTI) -35 Designates Insert Arrangement Number P Designates Pin Contacts in Normal Position S Designates Socket Contacts in Normal Position 10-626 Base Number for MIL-DTL-38999 Series III Hermetic with PCB Tail B .100±.03 D .200±.03 F .300±.03
- BASE NUMBER: HOW TO ORDER 2. SELECT A CODED SHELL SIZE: See chart below 451-459, designates size 9-25 shell size. 3. SELECT AN INSERT ARRANGEMENT: Refer to insert availability chart on page 2-5 and pin-out illustrations on pages 15-29. 4. CONTACT TYPE/KEYING POSITIONS: Refer to page 90 for alternate rotation letters to use. 5. SELECT A SHELL FINISH: 6. SELECT A TAIL LENGTH: 112 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 Series II III SJT I II Access Aquacon B PART # See chart below Base Number Coded Shell Size Insert Arrg. Contact Type/ Alt. Keying Position Shell Finish Tail Length 10-626 451 -35 P 1 B
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com MIL-DTL-38999/ 27599, Series I LJT C C TABLE OF CONTENTS FOR SECTION C Combined MIL-DTL-38999 Series I, II, III Shell Size & Insert Arrangement Availability. . . . 2-5 Contact -Ratings, Service Ratings, Finish Data . . 19, 20 MIL-DTL-38999, Series II JT and Series I LJT LJT SHELL STYLES: Crimp Wall Mounting Receptacle Crimp Wall Mount Recept. for Back Panel Mounting Crimp Box Mounting Receptacle LJT02R (MS27496), Crimp Box Mounting Receptacle for Back Panel Mounting LJTP02R (MS27505). . . . 122 Crimp Jam Nut Receptacle LJT07R (MS27468) . . 123 HERMETIC: Hermetic Wall Mounting Receptacle LJT00 Hermetic Jam Nut Receptacle LJT07 (MS27470) . 126 Hermetic Solder Mounting Receptacle LJTL Solder Wall Mounting Receptacle LJT00 (MS20026) 128 Solder Line Receptacle LJT01 (MS20027) . . . . 129 Solder Jam Nut Receptacle LJT07 (MS20029) . . 131 PCB Shell: PCB Wall Mounting Receptacle, PCB Wall Mounting Receptacle, PCB Box Mounting Receptacle, PCB Box Mounting Receptacle, PCB Hermetic Wall Mounting Receptacle (LJT00) . 137 BREAKAWAY: Breakaway Fail-Safe How to Order Breakaway Fail-Safe Insert Availability Chart . . . . 141 Breakaway Fail-Safe Overview/Information. . . . 142 ACCESSORIES:
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 Series I III SJT I II Access Aquacon C 1. MS NUMBER SERIES I LJT MS27466 Crimp Wall Mounting Receptacle MS27656 Crimp Wall Mounting Receptacle (Back Panel Mounting) MS27496 Crimp Box Mounting Receptacle MS27505 Crimp Box Mounting Receptacle (Back Panel Mounting) MS27467 Crimp Straight Plug MS27468 Crimp Jam Nut Receptacle MS27469 Hermetic Wall Mounting Receptacle MS27470 Hermetic Jam Nut Receptacle MS27471 Hermetic Solder Mounting Receptacle MIL-DTL-27599 MS20026 Solder Wall Mounting Receptacle MS20027 Solder Line Receptacle MS20028 Solder Straight Plug MS20029 Solder Jam Nut Receptacle MS Number Service Class Shell Size Finishes Insert Arrangement Contact Style (P or S) Alternate Keying Position MS27466 E 14 A 18 P A HOW TO ORDER - MILITARY SERIES I Military to Commercial Shell Style Conversion Table How to Order (Military) MILITARY DESCRIPTION COMMERCIAL MS27466 Crimp Wall Mounting Receptacle LJT00 MS27656 Crimp Wall Mounting Receptacle (Back Panel) LJTPQ00 MS27496 Crimp Box Mounting Receptacle LJT02, LJTP02 MS27505 Crimp Box Mounting Receptacle (Back Panel) LJTP02 MS27467 Crimp Straight Plug LJT06 MS27468 Crimp Jam Nut Receptacle LJT07 MS27469 Hermetic Wall Mounting Receptacle LJT00, LJTS00 MS27470 Hermetic Jam Nut Receptacle LJT07, LJTS07 MS27471 Hermetic Solder Mounting Receptacle LJTIH, LJTIY, LJTSIY MIL-DTL-27599 MS20026 Solder Wall Mounting Receptacle LJT00 MS20027 Solder Line Receptacle LJT01 MS20028 Solder Straight Plug LJT06 MS20029 Solder Jam Mounting Receptacle LJT07 2. SERVICE CLASS CRIMP SOLDER WALL MOUNT (466) BOX MOUNT (496) WALL MOUNT (026) JAM NUT (029) WALL MOUNT BPM (656) BOX MOUNT BPM (505) LINE (027) STRAIGHT PLUG (467) STRAIGHT PLUG (028) JAM NUT (468) E E Environmental crimp applications. Box Mount versions using spacer grommets are not environmental. P P Potting crimp applications. Supplied with spacer grommet and potting boot. T T Environmental applica- tions. Supplied without rear accessories. Design provides serrations on rear threads of shells. 2. HERMETIC SERVICE CLASS WALL MOUNT (469) JAM NUT (470) SOLDER MOUNT (471) Y Hermetically interfacial seal
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 Series I III SJT I II Access Aquacon C 4. FINISHES Finish Military Finish Data Cadmium plated nickel base 175°C A Olive drab cadmium plate nickel base 175°C B Electroless nickel 200°C F Electroless nickel, space compatible 200°C Anodic coating (Alumilite) 200°C C Chromate treated (Iridite 14-2) 125°C Passivated steel 200°C E Nickel-PTFE 175°C HERMETIC FINISHES Carbon steel shell tin plated & contacts D Stainless steel shell pas- sivated E Stainless steel nickel plated N 5. INSERT ARRANGEMENT See table on page 2-5 6. CONTACTS P Pin Contacts S Socket Contacts MIL-DTL-38999/ 27599, Series I LJT How to Order (Military) ROTATION LETTERS NORMAL B A D C AB 5° LJT REF RELATIVE POSSIBLE POSITION OF ROTATED MASTER KEYWAY (front face of receptacle shown) 7. ALTERNATE KEYING POSITION “A” designates Alternate keying connector assembly. Other basic alternate keys are “B”, “C” and “D”. No letter required for normal rotation (no rotation) position. A plug with a given rotation letter will mate with a receptacle with the same rotation letter. The AB angle for a given connec tor is the same whether it contains pins or sockets. Only the master key/keyway rotates in the shell, and the minor keys are fixed. AB angles shown are viewed from the front face of the connec tor, a receptacle is shown below. The angles for the plug are exactly the same except the direc- tion of rotation is opposite of that shown for the receptacle. The “N” designation is not referenced in part number, it is omitted. AB ANGLE OF ROTATION (Degrees) Shell Size Normal A B C D 9 95° 77° - - 113° 11 95° 81° 67° 123° 109° 13 95° 75° 63° 127° 115° 15 95° 74° 61° 129° 116° 17 95° 77° 65° 125° 113° 19 95° 77° 65° 125° 113° 21 95° 77° 65° 125° 113° 23 95° 80° 69° 121° 110° 25 95° 80° 69° 121° 110° LJT Key/Keyway Rotation Shell Size & Insert Arrange- ment are on pages 2-5. First number represents Shell Size, second number is the Insert Arrangement. Place Shell Size in box 3 and Insert Arrange- ment in box 5. 3. SHELL SIZE See table on page 2-5 MS Number Service Class Shell Size Finishes Insert Arrangement Contact Style (P or S) Alternate Keying Position MS27466 E 15 A 18 P A
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 Series I III SJT I II Access Aquacon C Wall Mounting Receptacle Line Receptacle Jam Nut Receptacle Straight Plug Solder Mounting Receptacle Lanyard Release Plug (See pages 94-96 for ordering) MIL-DTL-38999/ 27599, Series I LJT How to Order (Commercial) If Required Table & Style Service Class Shell Size -Insert Arrg. Contact Style (P or S) Alternate Keying Position Strain Relief/Finish Variation Suffix LJT00 RT 9-35 P B (014) 2. SHELL STYLE RECEPTACLE CRIMP
- SHELL STYLE PLUG
08 90° Plug 2. HERMETIC I Solder Mounting Receptacle 2. RECEPTACLE WITH PCB CONTACTS 88/91 569 Wall Mounting Receptacle (Back Panel) See page 131 88/91 628 Wall Mounting Receptacle (Back Panel) (Clinch Nut) see page 132 88/91 569 Box Mounting Receptacle (Back Panel) See page 133 88/91 628 Box Mounting Receptacle (Back Panel)(Clinch Nut) see page 134 88/91 569 Jam Nut Receptacle see page 135 10-626 Hermetic Wall Mount Receptacle see page 136 10-626 Hermetic Jam Nut Receptacle see page 137 10-626 Hermetic Solder Mounting Receptacle see page 138 1. CONNECTOR TYPE LJT Long Junior Tri-Lock LJTS High Temperature Connector LJTN Chemical and Fuel Resistant LJTPQ Wall Mount Receptacle Back Panel LJTPSQ Wall Mount Receptacle Back Panel High Temperature LJTPNQ Wall Mount Receptacle Back Panel Chemical and Fuel Resistant LJTP Box Mount Receptacle Back Panel LJTPS Box Mount Receptalce Back Panel Mounted High Temperature LJTPN Box Mount Receptacle Back Panel Chemical and Fuel Resistant
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 Series I III SJT I II Access Aquacon C Series II JT 2. SERVICE CLASS CRIMP WALL MOUNT Box Mount Crimp Contacts/ Connectors PLUG LINE JAM NUT RP Potting crimp applications. Supplied with spacer grommet and potting boot.†† RE RE Environmental crimp applications. Supplied with a grommet and compression nut. Can be supplied with strain relief integral with compression nut “RE(SR)”. RT Environmental applications. Supplied without rear accessories. Design provides serrations on rear threads of shells. SOLDER WALL MOUNT Solder Contacts/ Connectors LINE STRAIGHT PLUG JAM NUT P Potting applications: These connectors are supplied with a potting boot. All shells are designed with integral features to retain potting boots. C Pressurized applications T MIL-DTL-27599 applications-general duty, pressurized (receptacle only) (LJT only molded in solder type contacts) Not applicable with Box Mount Styles HERMETIC WALL MOUNT JAM NUT SOLDER MOUNTING RECEPTACLE Y Same as “H” with interfacial seal. H Hermetic applications- Fused compression glass sealed inserts. Leakage rate 3. SHELL SIZE & INSERT ARRANGEMENT SEE PAGE 2-5 4. CONTACTS P Pin Contacts S Socket Contacts MIL-DTL-38999/ 27599, Series I LJT How to Order (Commercial) First number represents Shell Size, second number is the Insert Arrangement.
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 Series I III SJT I II Access Aquacon C ROTATION LETTERS NORMAL B A D C AB 5° LJT REF RELATIVE POSSIBLE POSITION OF ROTATED MASTER KEYWAY (front face of receptacle shown) “A” designates Alternate keying connector assembly. Other basic alternate keys are “B”, “C” and “D”. No letter required for normal rotation (no rotation) position. A plug with a given rotation letter will mate with a receptacle with the same rotation letter. The AB angle for a given connec tor is the same whether it contains pins or sockets. Only the master key/keyway rotates in the shell, and the minor keys are fixed. AB angles shown are viewed from the front face of the connec tor, a receptacle is shown below. The angles for the plug are exactly the same except the direction of rotation is opposite of that shown for the receptacle. The “N” designation is not referenced in part number, it is omitted. 5. ALTERNATE KEYING POSITION 6. SELECT A STRAIN RELIEF OPTION OR FINISH VARIATION SUFFIX Strain Relief Options: “SR” designates a strain relief clamp. Strain reliefs are available only on Service Class “C” and “RE” (see step 3. Service Class) Finish Variation Suffix: See finish variations available in table to your right. 6. FINISHES Finish Finish Suffix Finish Plus “SR” Suffix Class RE and C Only AP-93 Tri-Nickel Alloy, Aluminum, 1000 Hr., 200°C, -65dB@100Hz* (075) Cadmium plated nickel base 175°C (SR) Olive drab cadmium plate nickel base 175°C (014) (386) Electroless nickel 200°C (023) (424) Electroless nickel, space compatible 200°C (453) (467) Anodic coating (Alumilite) 200°C (005) (300) Chromate treated (Iridite Passivated steel 200°C - - Nickel-PTFE 175°C (045) (582) Zinc-Nickel Plated 175°C (033) AB ANGLE OF ROTATION (Degrees) Shell Size Normal A B C D 9 95° 77° - - 113° 11 95° 81° 67° 123° 109° 13 95° 75° 63° 127° 115° 15 95° 74° 61° 129° 116° 17 95° 77° 65° 125° 113° 19 95° 77° 65° 125° 113° 21 95° 77° 65° 125° 113° 23 95° 80° 69° 121° 110° 25 95° 80° 69° 121° 110° LJT Key/Keyway Rotation MIL-DTL-38999/ 27599, Series I LJT How to Order (Commercial) 6. HERMETIC FINISHES Finish Finish Suffix Carbon steel shell tin plated & contacts (468) Stainless steel shell pas- sivated (162) Stainless steel nickel plated ()
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 Series I III SJT I II Access Aquacon C VIEW D ENLARGED FOR COAXIAL USE ONLY S R (TP) SR (TP) T (4 HOLES) M L .717 +.006 –.000 .200 FK K N .496 MAX ±.031 .200 V N ±.031 D M .717 +.006 –.000 Commercial Military LJT00RE-XX-XXX MS27466E LJT00RT-XX-XXX MS27466T Commercial Military LJT00RP-XX-XXX MS27466P All dimensions for reference only. .005 DIA M Wall Mounting Receptacle - Crimp Military (MS27466), Commercial (LJT00R) Shell Size F Dia. ±.010 L Max. M +.000 –.005 N +.001 T Dia. ±.005 V Thread Class 2A (Plated) KK Dia. Max LJT00RE LJT00RP LJT00RT MILITARY MS27466E MS27466P MS27466T Commercial PART NUMBER BUILDER Page 114-118
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 Series I III SJT I II Access Aquacon C VIEW D ENLARGED FOR COAXIAL USE ONLY .844 MAXL MAX Z V N N P M .905 +.006 –.000 L MAX FK K S R (TP) SS R (TP) T (4 HOLES) P M .905 +.006 –.000 D Z S Commercial Military LJTPQ00RE-XX-XXX MS27656E LJTPQ00RT-XX-XXX MS27656T Commercial Military LJTPQ00RP-XX-XXX MS27656P All dimensions for reference only. Note: MS27656 superseded MS 27515. .005 DIA M Wall Mounting Receptacle (Back Panel Mounting) Military (MS27656), Commercial (LJTPQ00R) Shell Size F Dia. ±.010 L Max. Max. M +.000 –.005 N Dia. P Max. Panel Thickness R (TP) S +.011 –.010 T Dia. ±.005 V Thread Class 2A (Plated) Z Max KK Dia. Max SS Dia. +.000 –.016 LJTQ00RE LJTPQ00RP LJTPQ00RT MILITARY MS27656E MS27656P MS27656T Commercial PART NUMBER BUILDER Page 114-118
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 Series I III SJT I II Access Aquacon C VIEW D ENLARGED FOR COAXIAL USE ONLY V .918 ±.031 N M .717 +.006 –.000
1.219 MAXC
S S D Commercial LJT01RE-XX-XXX LJT01RT-XX-XXX LJT01RP-XX-XXX All dimensions for reference only. Line Receptacle - Crimp Commercial (LJT01R) Shell Size C Max. M +.000 –.005 N +.001 –.005 S ±.016 V Thread Class 2A (Plated) LJT01RE LJT01RT LJT01RPCommercial PART NUMBER BUILDER Page 114-118
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 Series I III SJT I II Access Aquacon C .717 +.006 –.000 .297 MAX. .200M KK ±.031 N .905 +.006 –.000 M KKN Z L MAX P S R (TP) SR (TP) T (4 HOLES) 1SS Commercial Military LJT02RE-XX-XXX MS27496E Commercial Military LJTP02RE-XX-XXX MS27505E All dimensions for reference only. .005 DIA M Box Mounting Receptacle (Back Panel Mounting) Military (MS27496 & MS27505), Commercial (LJT02R & LJTP02R) Shell Size L Max. M +.000 –.005 +.001 –.005 N Dia +.001 –.005 P Max. Panel Thickness R (TP) S +.011 –.010 T Dia. ±.005 Z ±.031 KK Dia. +.006 –.005 SS Dia. +.000 –.016 LJT02RE LJTP02RE (Back Panel Mounting) MILITARY MS27496E MS27505E Commercial PART NUMBER BUILDER Page 114-118
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 Series I III SJT I II Access Aquacon C VIEW D ENLARGED FOR COAXIAL USE ONLY .750 MAX. .328 MAX. RR .915 .010 .062 MIN. .125 MAX. V N RR L MAX. FK K C H S T A NA ±.005 PANEL THICKNESS ±.020 .915 .010 .062 MIN. .125 MAX.±.005 PANEL THICKNESS ±.020 D Commercial Military LJT07RE-XX-XXX MS27468E LJT07RT-XX-XXX MS27468T Commercial Military LJT07RP-XX-XXX MS27468P H .059 Dia. Min. 3 lockwire holes. Formed lockwire hole design (6 holes) is optional. + “D” shaped mounting hole dimensions. All dimensions for reference only. Jam Nut Receptacle - Crimp Military (MS27468), Commercial (LJT07R) Shell Size +.000 –.010 C Max. F Dia. ±.010 H Hex +.017 –.016 L Max. N +.001 –.005 S ±.016 +.010 –.000 V Thread Class 2A (Plated) KK Dia. Max. RR Thread Class 2A (Plated) LJT07RE, LJT07RP, LJT07RTMILITARY MS27468E MS27468P MS27468T Commercial PART NUMBER BUILDER Page 114-118
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 Series I III SJT I II Access Aquacon C VIEW D ENLARGED FOR COAXIAL USE ONLY V .594 .325 +.003 –.002 ±.025 1.219 MAX GROUNDING RING GROUNDING RING FK K Q L D .594 .325 +.003 –.002 ±.025 Commercial Military LJT06RE-XX-XXX MS27467E LJT06RT-XX-XXX MS27467T Commercial Military LJT06RP-XX-XXX MS27467P All dimensions for reference only. Straight Plug - Crimp Military (MS27467), Commercial (LJT06R) Shell Size F Dia. ±.010 L Max. Q Max. V Thread Class 2A (Plated) KK Dia. Max. LJT06RE, LJT02RP, LJT02RTMILITARY MS27467E MS27467P MS27467T Commercial PART NUMBER BUILDER Page 114-118
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 Series I III SJT I II Access Aquacon C Commercial Military * LJT00H-XX-XXX LJT00Y-XX-XXX MS27469YXXD * LJTS00Y-XX-XXX MS27469YXXE * Long Junior Tri-Lock Interfacial seal wafer * High temperature version, interfacial seal wafer with stainless steel shell All dimensions for reference only. N RR 1.047±.005 .741 +.010 ±.005S R (TP) SR (TP) T (4 HOLES) .005 DIA M Wall Mounting Receptacle - Hermetic Military (MS27469), Commercial (LJT00) Shell Size N Dia. +.001 –.005 R (TP) S ±.016 T Dia. ±.005 RR Thread Class 2A LJT00H, LJT00Y LJTS00Y MILITARY MS27469Y Commercial PART NUMBER BUILDER Page 114-118
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 Series I III SJT I II Access Aquacon C Jam Nut Receptacle - Hermetic Military (MS27470) Commercial (LJT07 & LJTS07) Commercial Military * LJT07H-XX-XXX LJT07Y-XX-XXX MS27470YXXD * LJTS07Y-XX-XXX MS27470YXXE H .059 Dia. Min. 3 lockwire holes. Formed lockwire hole design (6 holes) is optional. + “D” shaped mounting hole dimensions. * *Long Junior Tri-Lock Interfacial seal wafer * High temperature version, interfacial seal wafer with stainless steel shell All dimensions for reference only. C H S N RR KK L .084 T A .915 .062 MIN. .125 MAX.±.005 PANEL THICKNESS ±.025 C H S N RR KK L .084 T A .915 .062 MIN. .125 MAX.±.005 PANEL THICKNESS ±.025 Shell Size +.000 –.010 C Max. H Hex +.017 –.016 L Max. N +.000 –.005 S ±.016 +.010 –.000 KK +.011 –.000 RR Thread Class 2A (Plated) LJT07H, LJT07Y LJTS07Y MILITARY MS27470Y Commercial PART NUMBER BUILDER Page 114-118
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 Series I III SJT I II Access Aquacon C Commercial Military * LJTIH-XX-XXX LJTIY-XX-XXX MS27471YXXD * LJTSIY-XX-XXX MS27471YXXE * Long Junior Tri-Lock Interfacial seal wafer * High temperature version, interfacial seal wafer with stainless steel shell All dimensions for reference only. Weld mounting hermetic receptacle also available. Consult Amphenol Aerospace for availability and dimensions. L M .031 +.006 –.005 .304 +.030 –.040 KKN SS GG L M .031 +.006 –.005 .304 +.030 –.040 KKN SS GG Shell Size N Dia. +.001 –.005 SS Dia. +.000 –.016 L +.011 –.000 M +.006 –.005 GG Dia. +.011 –.010 KK Dia. +.001 –.005 LJTIH, LJTIY LJTSIY MILITARY MS27471Y Commercial Solder Mounting Receptacle - Hermetic Military (MS27471), Commercial (LJTI & LJTSI) PART NUMBER BUILDER Page 114-118
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 Series I III SJT I II Access Aquacon C NOTE: For availability of back panel mounting types, check with nearest sales office or call Amphenol Aerospace. Shell Size F Dia. L Max. M +.000 –.005 N +.001 –.005 R (TP) S ±.016 T Dia. ±.005 V Thread Class 2A UNEF (Plated) KK Dia. Max. Commercial Military LJT00T-XX-XXX MS20026T LJT00C-XX-XXX Wall Mounting Receptacle - Solder Military (MS20026), Commercial (LJT00) + .005 DIA M Commercial LJT00P-XX-XXX LJT00T, LJT00C, LJT00PMILITARY MS20020T Commercial Military qualified to MIL-DTL-27599PART NUMBER BUILDER Page 114-118
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 Series I III SJT I II Access Aquacon C Line Receptacle - Solder Military (MS20027), Commercial (LJT01) Commercial LJT01P-XX-XXX Commercial Military LJT01T-XX-XXX MS20027T LJT01C-XX-XXX Shell Size C Max. F Dia. L Max. M +.000 –.005 N +.001 –.005 S ±.016 V Thread Class 2A UNEF (Plated) KK Dia. Max. LJT01T, LJT01C, LJT01PMILITARY MS20027T Commercial Military qualified to MIL-DTL-27599PART NUMBER BUILDER Page 114-118
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 Series I III SJT I II Access Aquacon C Shell Size F Dia. L Max. Max. Q Max. V Thread Class 2A UNEF (Plated) KK Dia. Max. Straight Plug -Solder Military (MS20028), Commercial (LJT06) Commercial Military LJT06T-XX-XXX MS20028T LJT06C-XX-XXX Commercial LJT06P-XX-XXX Military qualified to MIL-DTL-27599 LJT06T, LJT06C, LJT06P, MILITARY MS20028T Commercial PART NUMBER BUILDER Page 114-118
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 Series I III SJT I II Access Aquacon C + “D” shaped mounting hole dimensions Shell Size +.000 –.010 C Max. F Dia. H Hex +.017 –.016 L Max. Max. N +.001 –.005 S ±.016 +.010 –.000 KK +.011 –.000 KK1 Dia. Max. RR Thread Class 2A (Plated) All dimensions for reference only. Commercial LJT07T-XX-XXX Commercial Military LJT07P-XX-XXX MS20029P Jam Nut Receptacle - Solder Military (MS20029), Commercial (LJT07) LJT07P, LJT07T MILITARY MS20029P Commercial Military qualified to MIL-DTL-27599PART NUMBER BUILDER Page 114-118
L Max. M +.000 –.005 N Dia. P Max. Panel Thickness R (TP) S +.011 –.010 T Dia. ±.005 V Thread Class 2A (Plated) SS Dia. +.000 –.016 + .005 DIA M PCB Wall Mounting Receptacle (Back Panel Mounting) Commercial (LJTPQ00) All dimensions for reference only. Most common options are shown; other options are available. R (TP) S SR (TP) SS T (4 HOLES) N M P V THREAD L MAX PCB TAIL STICKOUT* .281-.235 FOR SIZES 16 & 20 CONTACTS .249-.188 FOR SIZE 22D CONTACTS .062 ±.001 DIA. FOR SIZE 16 CONTACTS .019 ±.001 DIA. FOR SIZE 20 & 22D CONTACTS .905 .006 .000 4. SELECT AN INSERT ARRANGEMENT: Refer to insert availability chart on page 2-5 and pin-out illustrations on pages 15-29. 5. CONTACT TYPE/ALTERNATE KEYING POSITIONS: Refer to page 118 for alternate rotation letters to use.
88 Designates olive drab cadmium plated
-35 Designates Insert Arrangement Number P Designates Pin Contacts in Normal Position S Designates Socket Contacts in Normal Position 3. SELECT A CODED SHELL SIZE: See chart below 701-709, designates size 9-25 shell size. Example: 701= Size 9 Shell 2. BASE NUMBER: 1. SELECT A SHELL FINISH: Consult Amphenol Aerospace for ordering of composite styles. 132 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 Series I III SJT I II Access Aquacon C PART # See chart below Shell Finish Base Number Coded Shell Size Insert Arrg. Contact Type/Alt. Keying 88/91 569 70X - 35 P
R (TP) S SR (TP) SS N M P V THREAD L MAX PCB TAIL STICKOUT* .281-.235 FOR SIZES 16 & 20 CONTACTS .249-.188 FOR SIZE 22D CONTACTS CONNECTOR WITH CLINCH NUTS (4 PLACES) .062 ±.001 DIA. FOR SIZE 16 CONTACTS .019 ±.001 DIA. FOR SIZE 20 & 22D CONTACTS .905 .006 .000 T THREAD CLINCH NUT Shell Size Coded Shell Size L Max. M +.000 –.005 N Dia. P Max. Panel Thickness R (TP) S +.011 –.010 T Thread V Thread Class 2A (Plated) SS Dia. +.000 –.016 All dimensions for reference only. *Consult Amphenol for more information on ordering connectors with clinch nuts. There is also a 3mm clinch nut available (part number 88/91-628401/409) Most common options are shown; other options are available. PCB Wall Mounting Receptacle (Back Panel Mounting) (With Clinch Nuts) Commercial (LJTPQ00) + .005 DIA M 4. SELECT AN INSERT ARRANGEMENT: Refer to insert availability chart on page 2-5 and pin-out illustrations on pages 15-29. 5. CONTACT TYPE/ALTERNATE KEYING POSITIONS: Refer to page 118 for alternate rotation letters to use.
628 Base Number
-35 Designates Insert Arrangement Number P Designates Pin Contacts in Normal Position S Designates Socket Contacts in Normal Position 3. SELECT A CODED SHELL SIZE: See chart below 701-709, designates size 9-25 shell size. Example: 701= Size 9 Shell 2. BASE NUMBER: 1. SELECT A SHELL FINISH: Consult Amphenol Aerospace for ordering of composite styles. 133 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 Series I III SJT I II Access Aquacon C PART # See chart below Shell Finish Base Number Coded Shell Size Insert Arrg. Contact Type/Alt. Keying 88/91 628 70X - 35 P
L Max. M +.000 –.005 N +.001 –.005 P Max. Panel Thickness R (TP) S +.011 –.010 T Dia. ±.005 KK Dia. +.006 –.005 SS Dia. +.000 –.016 All dimensions for reference only. Most common options are shown; other options are available. PCB Box Mounting Receptacle (Back Panel Mounting) Commercial (LJTP02) + .005 DIA M P PCB TAIL STICKOUT* .454-.401 FOR SIZES 16 720 CONTACTS .468-.406 FOR SIZE 22D CONTACTS L MAX. N M SR (TP) SS T (4 HOLES) KK S R (TP) .905 .006 .000 .019 ±.001 DIA. FOR SIZE 20 & 22D CONTACTS FOR SIZE 16 CONTACTS .062 ±.001 DIA. 4. SELECT AN INSERT ARRANGEMENT: Refer to insert availability chart on page 2-5 and pin-out illustrations on pages 15-29. 5. CONTACT TYPE/ALTERNATE KEYING POSITIONS: Refer to page 118 for alternate rotation letters to use. -35 Designates Insert Arrangement Number P Designates Pin Contacts in Normal Position S Designates Socket Contacts in Normal Position 3. SELECT A CODED SHELL SIZE: See chart below 711-719, designates size 9-25 shell size. Example: 711= Size 9 Shell 2. BASE NUMBER: 1. SELECT A SHELL FINISH: Consult Amphenol Aerospace for ordering of composite styles. 134 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 Series I III SJT I II Access Aquacon C PART # See chart below Shell Finish Base Number Coded Shell Size Insert Arrg. Contact Type/Alt. Keying 88/91 569 71X - 35 P
L Max. M +.000 –.005 N +.001 –.005 P Max. Panel Thickness R (TP) S +.011 –.010 T Thread KK Dia. +.006 –.005 SS Dia. +.000 –.016 All dimensions for reference only. *Consult Amphenol for more information on ordering connectors with clinch nuts. There is also a 3mm clinch nut available (part number 88/91-628410/419) Most common options are shown; other options are available. PCB Box Mounting Receptacle (Back Panel Mounting) (With Clinch Nuts) Commercial (LJTP02) + .005 DIA M T THREAD CLINCH NUT P PCB TAIL STICKOUT* .454-.401 FOR SIZES 16 & 20 CONTACTS .468-.406 FOR SIZE 22D CONTACTS L MAX. N M SR (TP) SS KK S R (TP) .905 .006 .000 .001 DIA. .019 FOR SIZE 20 & 22D CONTACTS FOR SIZE 16 CONTACTS .001 DIA..062 CONNECTOR WITH CLINCH NUTS (4 PLACES) 4. SELECT AN INSERT ARRANGEMENT: Refer to insert availability chart on page 2-5 and pin-out illustrations on pages 15-29. 5. CONTACT TYPE/ALTERNATE KEYING POSITIONS: Refer to page 118 for alternate rotation letters to use. -35 Designates Insert Arrangement Number P Designates Pin Contacts in Normal Position S Designates Socket Contacts in Normal Position 3. SELECT A CODED SHELL SIZE: See chart below 711-719, designates size 9-25 shell size. Example: 711= Size 9 Shell 2. BASE NUMBER: 1. SELECT A SHELL FINISH: Consult Amphenol Aerospace for ordering of composite styles. 135 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 Series I III SJT I II Access Aquacon C PART # See chart below Shell Finish Base Number Coded Shell Size Insert Arrg. Contact Type/Alt. Keying 88/91 628 71X - 35 P
+.000 –.010 C Max. H Hex +.017 –.016 L Max. N +.001 –.005 S ±.016 +.010 –.000 V Thread Class 2A (Plated) RR Thread Class 2A (Plated) PCB Jam Nut Receptacle Commercial (LJT07) H .059 dia. min. 3 lockwire holes. Formed lockwire hole design (6 holes) is optional. * “D” shaped mounting hole dimensions All dimensions for reference only. Most common options are shown; other options are available. C T H S NA* RR THREAD .328 MAX. PCB TAIL STICKOUT* .229-.175 FOR SIZE 16 & 20 CONTACTS .243-.182 FOR SIZE 22D CONTACTS .062 .001 DIA. FOR SIZE 16 CONTACT .019 .001 DIA. FOR SIZE 20 & 22D CONTACTS V THREAD .062 MIN. .125 MAX PANEL THICKNESS .915 .005 4. SELECT AN INSERT ARRANGEMENT: Refer to insert availability chart on page 2-5 and pin-out illustrations on pages 15-29. 5. CONTACT TYPE/ KEYING POSITIONS: Refer to page 118 for alternate rotation letters to use. -35 Designates Insert Arrangement Number P Designates Pin Contacts in Normal Position S Designates Socket Contacts in Normal Position 3. SELECT A CODED SHELL SIZE: See chart below 721-729, designates size 9-25 shell size. Example: 721= Size 9 Shell 2. BASE NUMBER: 1. SELECT A SHELL FINISH: Consult Amphenol Aerospace for ordering of composite styles. 136 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 Series I III SJT I II Access Aquacon C PART # See chart below Shell Finish Base Number Coded Shell Size Insert Arrg. Contact Type/Alt. Keying 88/91 569 72X - 35 P
N RR 1.047±.005 .741 +.010 –.000.659 ±.005S R (TP) SR (TP) T (4 HOLES) B .100 ±.03 D .200 ±.03 F .300 ±.03 PCB TAIL STICKOUT Size 22 Ø.030 ±.0005 20 Ø.040 ±.001 16 Ø.0625 ±.001 PCB Hermetic Wall Mounting Receptacle Commercial (LJT00) Shell Size Part Number N Dia. +.001 –.005 R TP) S ±.016 T Dia. ±.005 RR Thread Class 2A All dimensions for reference only. P Designates Pin Contacts in Normal Position S Designates Socket Contacts in Normal Position 10-626 Base Number for MIL-DTL-38999 Series III Hermetic with PCB Tail B .100±.03 D .200±.03 F .300±.03
- BASE NUMBER: 2. SELECT A CODED SHELL SIZE: 4. CONTACT TYPE/ALTERNATE KEYING POSITIONS: Refer to page 118 for alternate rotation letters to use. See chart below 401-409, designates size 9-25 shell size. 5. SELECT A SHELL FINISH: 6. SELECT A TAIL LENGTH: + .005 DIA M 3. SELECT AN INSERT ARRANGEMENT: Refer to insert availability chart on page 2-5 and pin-out illustrations on pages 15-29. -35 Designates Insert Arrangement Number 137 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 Series I III SJT I II Access Aquacon C PART # See chart below Base Number Coded Shell Size Insert Arrg. Contact Type/ Alt. Keying Position Shell Finish Tail Length 10-626 401 -35 P 1 B
PCB Hermetic Jam Nut Receptacle All dimensions for reference only. C H S N RR KK L T A .915 .062 MIN. .125 MAX.±.005 PANEL THICKNESS B .100 ±.03 D .200 ±.03 F .300 ±.03 PCB TAIL LENGTH Size 22 DIA .030±.0005 20 DIA .040±.001 16 DIA .0625±.001 Shell Size Part Number +.000 –.010 C Max. H Hex +.017 –.016 L Max. N +.000 –.005 S ±.016 +.010 –.000 KK +.011 –.000 RR Thread Class 2A (Plated) All dimensions for reference only. Weld mounting hermetic receptacle also available. Consult Amphenol for availability and dimensions. B .100±.03 D .200±.03 F .300±.03 10-626 Base Number for MIL-DTL-38999 Series III Hermetic with PCB Tail P Designates Pin Contacts in Normal Position S Designates Socket Contacts in Normal Position 1. BASE NUMBER: 2. SELECT A CODED SHELL SIZE: 4. CONTACT TYPE/ KEYING POSITIONS: Refer to page 118 for alternate rotation letters to use. See chart below 411-419, designates size 9-25 shell size. Example: 411 = Size 9 Shell HOW TO ORDER 5. SELECT A SHELL FINISH: 6. SELECT A TAIL LENGTH 3. SELECT AN INSERT ARRANGEMENT: Refer to insert availability chart on page 2-5 and pin-out illustrations on pages 15-29. -35 Designates Insert Arrangement Number 138 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 Series I III SJT I II Access Aquacon C PART # See chart below Base Number Coded Shell Size Insert Arrg. Contact Type/ Alt. Keying Position Shell Finish Tail Length 10-626 411 -35 P 1 B
All dimensions for reference only. Weld mounting hermetic receptacle also available. Consult Amphenol for availability and dimensions. L M .031 +.006 –.005 KK N SS GG B .100 ±.03 D .200 ±.03 F .300 ±.03 PCB TAIL STICKOUT DIA. Size 22 .030 ±.0005 20 .040 ±.001 16 .0625 ±.001 Shell Size Part Number N Dia. +.001 –.005 SS Dia. +.000 –.016 L +.011 –.000 M +.006 –.005 GG Dia. +.011 –.010 KK Dia. +.001 –.005 PCB Hermetic Solder Mounting Receptacle Commercial (LJTI) 10-626 Base Number for MIL-DTL-38999 Series III Her- metic with PCB Tail 1. BASE NUMBER: 2. SELECT A CODED SHELL SIZE: See chart below 421-429, designates size 9-25 shell size. Example: 421 = Size 9 Shell HOW TO ORDER P Designates Pin Contacts in Normal Position S Designates Socket Contacts in Normal Position B .100±.03 D .200±.03 F .300±.03
- CONTACT TYPE/ALTERNATE KEYING POSITIONS: Refer to page 118 for alternate rotation letters to use. 5. SELECT A SHELL FINISH: 6. SELECT A TAIL LENGTH: 3. SELECT AN INSERT ARRANGEMENT: Refer to insert availability chart on page 2-5 and pin-out illustrations on pages 15-29. -35 Designates Insert Arrangement Number PART # See chart below Base Number Coded Shell Size Insert Arrg. Contact Type/ Alt. Keying Position Shell Finish Tail Length 10-626 421 -35 P 1 B 139 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 Series I III SJT I II Access Aquacon C
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 Series I III SJT I II Access Aquacon C Series I, LJT Breakaway Fail Safe Lanyard Release Plug How to Order, cont. 1. MS27661 NUMBER MS Number designates MIL-DTL-38999, Series I LJT Lanyard Release Plug 6. SELECT A CONTACT STYLE 1. SELECT A FINISH 2. CONNECTOR TYPE IDENTIFICATION 3. SELECT A SHELL SIZE & INSERT ARRANGEMENT Shell sizes are MIL-DTL-38999, Series III from sizes 11 thru 25. The basic part number selected specifies the insert arrangement. See Table I (page 141) for coded part number that correlates to insert arrangement. 4. SELECT A LANYARD LENGTH CODE See Table II (page 141) for lanyard length code number. 5. SELECT A CONTACT TYPE/ALTERNATE ROTATION OF INSERT When an alternate position of the connector is required to prevent cross- mating, a different letter (other than P or S) is used. See alternate positioning for LJT (to your left), then convert to Amphenol com- mercial coding by the following chart below. HOW TO ORDER-MILITARY FAIL SAFE MS27661 HOW TO ORDER-COMMERCIAL FAIL SAFE 88-5388 OR 91-5388 Pin Contacts Socket Contacts MS Letter Amphenol Letter MS Letter Amphenol Letter P P (normal) S S (normal) PA E SA F PB R SB T PC W SC X PD Y SD Z ROTATION LETTERS NORMAL B A D C AB 5° LJT REF RELATIVE POSSIBLE POSITION OF ROTATED MASTER KEYWAY (front face of receptacle shown) AB ANGLE OF ROTATION (Degrees) Shell Size Normal A B C D 9 95° 77° - - 113° 11 95° 81° 67° 123° 109° 13 95° 75° 63° 127° 115° 15 95° 74° 61° 129° 116° 17 95° 77° 65° 125° 113° 19 95° 77° 65° 125° 113° 21 95° 77° 65° 125° 113° 23 95° 80° 69° 121° 110° 25 95° 80° 69° 121° 110° LJT Key/Keyway Rotation 2. SELECT A SERVICE CLASS E For environmental crimp applications (inactive for new design) T For environmental crimp applications with serrations on rear threads of shell 4. SELECT A FINISH B Designates corrosion resistant olive drab cadmium plated aluminum, 500 hour extended salt spray, EMI shielding effectiveness –50dB @ 10 GHz specification min., 175°C F Designates electroless nickel plated aluminum, 48 hour salt spray, EMI shielding effectiveness –65dB @10 GHz500 specification min., 200°C 6. SELECT A CONTACT STYLE P Designates Lanyard Release plug with pin contacts S Designates Lanyard Release plug with socket contacts 1. SELECT A FINISH Designates corrosion resistant olive drab cadmium plate over nickel, 500 hour extended salt spray, EMI –50dB @ 10 GHz specification min., 175°C Designates electroless nickel plated aluminum, optimum EMI shielding effectiveness –65dB @ 10 GHz specification min., 48 hour salt spray, 200°C 2. CONNECTOR TYPE IDENTIFICATION
5388 Designates MIL-DTL-38999, Series I LJT Lanyard
P Designates Lanyard Release plug with pin contacts S Designates Lanyard Release plug with socket contacts These are standard finishes. Consult Amphenol Aerospace, Sidney, NY for variations. Finish Connector Type Identification Shell Size & Insert Arrangement Lanyard Length Code Contact Type Alternate Rotation of Insert 88 5388 29 40 P MS Number Service Class Shell Size Finish Insert Arrg. Contact Style Alternate Position MS27661 T 17 B 35 P A 3. SELECT A SHELL SIZE MIL-DTL-38999, sizes 11 through 25, see chart on page 141. 5. SELECT AN INSERT ARRANGEMENT MIL-DTL-38999, see insert identification chart on page 141. These are standard finishes. Consult Amphenol Aerospace for variations. 7. ALTERNATE KEYING POSITION For alternate position of connector (to prevent cross-mating) see LJT key/keyway rotation below. (No letter is required for normal)
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 Series I III SJT I II Access Aquacon C Series I, LJT Breakaway Fail Safe Lanyard Release Plug Insert Availability INSERT AVAILABILITY * For RG 180/U and RG 195/U cables only. (Check Amphenol Aerospace, Sidney, NY for other cable applications). For availability of other insert arrangements and accesso- ries consult Amphenol Aerospace. TABLE I INSERT ARRANGEMENT CODE Shell Size / Insert Arrangement Service Rating Total Contacts Contact Size 22D 20 16 12 Coax Coax* Twinax 11-2 I 2 2 11-35 M 13 13 11-98 I 6 6 13-4 I 4 4 13-8 I 8 8 13-35 M 22 22 13-98 I 10 10 15-5 II 5 5 15-15 I 15 14 1 15-18 I 18 18 15-19 I 19 19 15-35 M 37 37 15-97 I 12 8 4 17-6 I 6 6 17-8 II 8 8 17-26 I 26 26 17-35 M 55 55 17-99 I 23 21 2 19-11 II 11 11 19-32 I 32 32 19-35 M 66 66 21-11 I 11 11 21-16 II 16 16 21-35 M 79 79 21-39 I 39 37 2 21-41 I 41 41 23-21 II 21 21 23-35 M 100 100 23-53 I 53 53 23-54 M 53 40 9 4 23-55 I 55 55 25-4 I 56 48 8 25-19 I 19 19 25-20 N 30 10 13 4 3 25-24 I 24 12 12 25-29 I 29 29 25-35 M 128 128 25-43 I 43 23 20 25-46 I 46 40 4 2* 25-61 I 61 61 LJT Lanyard Separation Forces Size T-Straight Plug (lbs. max.) U-15 Degree Pull (lbs. Max.)
9 Not Available Not Available
Length (in.) ±.250 MS Commercial Code 4.000 40 4.250 41 4.500 42 4.750 43 5.000 50 5.250 51 5.500 52 5.750 53
6.000 No 60
6.250 Code 61
6.500 62 6.750 Std. 63
7.000 Length 70
7.250 6.250 71 7.500 72 7.750 73 8.000 80 8.250 81 8.500 82 8.750 83 9.000 90 9.250 91 9.500 92 9.750 93 TABLE II LANYARD LENGTH CODES Basic Part Number MIL-DTL-38999 Insert Arrangement 88/91-538808 11-99 06 11-35 07 11-98 10 13-4 11 13-8 13 13-98 14 13-35 18 15-5 22 15-18 19 15-19 20 15-35 27 17-6 28 17-8 29 17-26 30 17-35 31 17-99 37 19-11 39 19-32 40 19-35 47 21-11 48 21-16 49 21-35 50 21-41 51 21-39 57 23-21 58 23-35 59 23-53 60 23-55 66 25-19 74 25-4 67 25-29 68 25-35 69 25-43 70 25-61 71 25-46 72 25-2
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 Series I III SJT I II Access Aquacon C Series I, LJT Breakaway Fail Safe Quick-Disconnect with Axial Pull of Lanyard Amphenol LJT Breakaway Fail Safe Connectors provide unequaled performance in environments requiring instant disengagement. Designed to provide quick disconnect of a connector plug and receptacle with an axial pull on the lanyard, the “Breakaway” Fail Safe connector family offers a wide range of electrical and mechanical features:
- Instant decoupling and damage free separation
- Completely intermateable with standard LJT receptacles
- Inventory support commonality through the use of standard insert arrangements and contacts Breakaway un-mating is initiated by applying a pull force to the lanyard which causes the operating sleeve on the plug to move away from the receptacle. Coupling segments on the plug then move away from the mating receptacle while expanding, thus releasing the receptacle. After completion of the un-mating sequence, spring compression returns the sleeve and segments to their original positions. Un-mating of the plug may also be accomplished by normal rotation of the coupling ring without affecting the breakaway capability. The LJT Breakaway Fail Safe connector features which provide EMI EMP shielding in excess of MIL-DTL-38999 Series I requirements:
- Solid metal-to-metal coupling
- EMI grounding fingers
- Conductive finishes Contact Amphenol Aerospace for more information on breakaway, quick-disconnect connectors. Other Amphenol cylindrical families (MIL-DTL-38999 Series III, MIL-DTL-26482, MIL-DTL-83723) also offer breakaway quick-disconnect connectors. To complete order number see page 141. All dimensions for reference only. Shell Size A Dia. Max. B Max. D Max. Accessory Dia. L Max. V Thread UNEF Class 2A (Plated) In addition to standard Breakaway connectors, Amphenol also manufactures custom breakaway connectors including those with:
- Increased pull-force capability
- Custom lanyard lengths and backshells
- Low force separation capabilities
- Low insertion/separation force contacts
- Non-cadmium finishes Custom JT Series Breakaway designs have been developed for special applications; however the LJT Series is recommended over the JT Series for the quick-disconnect breakaway style. Lanyard Release Plug - Fail Safe Military (MS27661) Commercial (LJT 88-5388/91-5388) B A V D L OUTER SLEEVE MOVEMENT DURING MATING .275 MAX. LANYARD PULLED TAUT AGAINST A .500 ±.031 DIA. MANDREL MS LANYARD LENGTH 6.250 STD. FOR PROPRIETARY LANYARD LENGTH SEE LANYARD LENGTH TABLE .575 +.007 –.003 SOCKET INSERT .019 +.012 –.003 PIN INSERT .594 +.003 –.002 LJT Breakaway Fail Safe
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com SJT Typical Markets:
- Military & Commercial Aviation (older designs)
- Applications Complaint with European Specifications: PAN6433-2, LN29729, VG96912
- Military Vehicles D D TABLE OF CONTENTS FOR SECTION D SJT SHELL STYLES: Crimp Wall Mounting Receptacle SJT00RT. . . . 147 Crimp Wall Mount Receptacle Back Panel Mount Crimp Box Mounting Receptacle for Back Panel Crimp Straight Plug with Grounding Fingers . . . 149 Hermetic Solder Mounting Receptacle SJTIY . . . 150 ACCESSORIES: SJT Series
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com III SJT 38999 I II Access Aquacon SJT D CONTACT RATING Contact Size Test Current Maximum Millivolt Drop Crimp* Maximum Millivolt Drop HermeticStandard Hermetic 22M 3 2 45 60 22D 5 3 73 85 22 5 3 73 85 20 7.5 5 55 60 16 13 10 49 85 12 23 17 42 85
10 Power 33 NA 33 NA
SERVICE RATING** Service Rating Suggested Operating Voltage (Sea Level) Test Voltage (Sea Level) Test Voltage 50,000 Ft. Test Voltage 70,000 Ft. Test Voltage 110,000 Ft.AC (RMS) DC M 400 550 1300 VRMS 550 VRMS 350 VRMS 200 VRMS N 300 450 1000 VRMS 400 VRMS 260 VRMS 200 VRMS I 600 850 1800 VRMS 600 VRMS 400 VRMS 200 VRMS II 900 1250 2300 VRMS 800 VRMS 500 VRMS 200 VRMS Contact Size Crimp Well Data Well Diameter Min. Well Depth 22M .028 ±.001 .141 22D .0345 ±.0010 .141 22 .0365 ±.0010 .141 20 .047 ±.001 .209 16 .067 ±.001 .209 12 .100 ±.002 .209 10 (Power) .137 ±.002 .355 Amphenol SJT Features, Specifications Amphenol® SJT connectors combine unique design fea tures of the scoop-proof LJT series within standard mount ing dimensions of JT types. Available in a wide range of shell sizes, finishes, insert arrangements and accessories. Components Standard connectors use aluminum shells. Standard plating on shell components is cadmium over nickel with many optional finishes available. A dependable 5-key/keyway shell polarization with bayonet-lock coupling is incorporated to aid and assure positive mating. The insert material is a high-temperature, rigid dielectric polymer providing excellent electrical characteristics. A fluorinated silicone interfacial seal is featured on the mating face of the pin inserts, assuring complete electrical isolation of the pins when connector halves are mated. Contrasting letter or number designations are used on the insert faces. A main joint gasket is installed in the receptacles for moisture sealing between connector halves. Serrated and threaded shells, with a moisture sealing pilot for back shells, accept a wide range of accessories. Hermetic seal receptacles are available in carbon steel or stainless steel shells. Contacts Rear insertable/rear release crimp contacts are standard in SJT connectors. Power contacts are available in sizes 10, 12, 16, 20, 22M and 22D. All socket contacts are probe proof. Standard contact plating is 50 mµ minimum gold. Coaxial contacts are available in sizes 8, 12 and 16 to accommodate a wide range of coaxial cables; see Coaxial contact information in the High Speed Contact section of this catalog. Size 8 and 12 Twinax contacts are also available; see Concentric Twinax contact information in the High Speed Contact section of this catalog. Optional Features Special adaptations of the SJT are available for hermetic and high temperature applications. The SJTS high temperature con nector is rated at 392°F . SJT hermetic receptacles are described on page 150. Specials Special types are available, such as connectors less contacts and circular rack and panel connectors with solderless wrap contacts. A complete listing of connector types, shell styles and service classes appears on page 146, How to Order. For further informa tion on special application requirements, contact an Amphenol Sales Person or visit www.amphenol-aerospace.com for more information. SJT features:
- 100% scoop-proof design – basic MIL-DTL-38999 Series I* lengths
- Standard mounting dimensions – MIL-DTL-38999, Series II** dimensions
- Compliance with European Specifications – PAN6433-2, LN29729, VG96912 ** Please note that the establishment of electrical safety factors is left entirely in the designer’s hands, since he is in the best possible position to know what peak voltage, switching surges, transients, etc., can be expected in a particular circuit. * When using silver plated wire
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 III SJT I II Access AquaconSJT D SJT How to Order, Alternate Rotations Connector Type SJT, Shell Style, Service Class Shell Size- Insert Arrangement. Contact Type Alternate Keying Position Finish Variations Suffix SJT00RT 18-66 P A (XXX) 5. FINISH VARIATION SUFFIX Finish Suffix Aluminum Shell Components Non-Hermetic SJT/SJTG Bright Cadmium Plated Nickel Base Blank Default Anodic Coating (Alumilite) (005) Chromate Treated (Iridite 14-2) (011) Olive Drab Cadmium Plate Nickel Base (014) Electroless Nickel Coating (023) Hermetic Connectors Carbon Steel Shell, Tin Plated Shell and Contacts SJT( )Y Stainless Steel Shell, Gold Plated Contacts Consult Amphenol A plug with a given rotation letter will mate with a receptacle with the same rotation letter. The AB angle for a given connector is the same whether it contains pins or sockets. Inserts are not rotated in conjunction with the master key/keyway. AB angles shown are viewed from the front face of the connector. A recep tacle is shown below. The angles for the plug are exactly the same, except the direction of rotation is opposite of that shown for the receptacle. KEY/KEYWAY ROTATION AB ANGLE OF ROTATION (DEGREES) Shell Size Normal A B C D 8 95 10 95 81 67 123 109 12 95 75 63 127 115 14 95 74 61 129 116 16 95 77 65 125 113 18 95 77 65 125 113 20 95 77 65 125 113 22 95 80 69 121 110 24 95 80 69 121 110 RELATIVE POSSIBLE POSITION OF ROTATED MASTER KEYWAY (front face of receptacle shown) SJT SERIES Standard Scoop-Proof Junior Tri-Lock High Temperature Back Panel Mounted CONNECTOR TYPE & STYLE Receptacle Crimp Wall Mounting Receptacle (without rear accessories) SJT00RT SJTP00RT Box Mounting Receptacle (with grommet & nut) (can be supplied with strain relief intergral) SJTP02RE Jam Nut Receptacle (without rear accessories) SJT07RT Plugs Straight Plug SJT06RT Straight Plug with Grounding Fingers SJTG06RT Fused compression glass sealed inserts. Leakage rate less than 1.0x10-6 cc/sec at 15 psi differential; with interfacial seal.Hermetic Jam Nut Receptacle SJT07Y Solder Mounting Receptacle SJTIY 2. SHELL SIZE & INSERT ARRANGEMENT SEE PAGE 146 3. CONTACT TYPE P Pin Contacts S Socket Contacts First number represents Shell Size, second number is the Insert Arrangement. 4. ALTERNATE KEYING POSITION
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com III SJT 38999 I II Access Aquacon SJT D Contact Size Shell Size Crimp Hermetics* Class Y Service Rating Total Contacts 22D 22M 22 20 16 12 (Coax) (Power) (Coax) 8††† (Twinax) 8-6 X M 6 6 8-35 X M 6 6 8-44 X M 4 4 8-98 X I 3 3 10-2 X I 2 2 10-4 ✦ I 4 4 10-5 X I 5 5 10-13 X M 13 13 10-35 X M 13 13 10-98 X I 6 6 12-4 X I 4 4 12-8 X I 8 8 12-22 X M 22 22 12-35 X M 22 22 12-98 X X I 10 10 14-5 X II 5 5 14-15 X I 15 14 1 14-18 X I 18 18 14-19 X X I 19 19 14-35 X X M 37 37 14-37 X X M 37 37 14-97 X I 12 8 4 16-2 ✦ M 39 38 1 16-6 X I 6 6 16-8 X II 8 8 16-13 ✦ I 13 13 16-26 X I 26 26 16-35 X M 55 55 16-42 X M 42 42 16-55 X M 55 55 16-99 X X I 23 21 2 18-11 X II 11 11 18-32 X I 32 32 18-35 X X M 66 66 18-66 X X M 66 66 20-1 X X M 79 79 20-2 X M 65 65 20-11 X I 11 11 20-16 X II 16 16 20-35 X X M 79 79 20-39 X I 39 37 2 20-41 X I 41 41 20-75 ✦ M 4 4†† 20-79 ✦ II 19 17 2† 22-1 X X M 100 100 22-2 X M 85 85 22-21 X II 21 21 22-35 X X M 100 100 22-53 X I 53 53 24-1 X M 128 128 24-2 X M 100 100 24-4 X I 56 48 8 24-7 X M 99 97 2 24-11 ✦ N 11 2 9 24-19 X I 19 19 24-20 ✦ N 30 10 13*** 4 3 24-24 X I 24 12 12 24-29 X I 29 29 24-35 X M 128 128 24-37 X I 37 37 24-43 ✦ I 43 23 20 24-46 ✦ I 46 40 4 2†† 24-61 X I 61 61 SJT Insert Availability and Identification ✦ Not tooled for 02-RE * Pin inserts only (contact Amphenol for socket availability). twinax contacts for MIL-C-17/176-00002 cable. * Two size 16 contacts dedicated to fiber optics. Consult Amphenol or Fiber Optic Section for more information. † Must be ordered separately †† Coax Contacts for RG180 or RG195 cable. ††† Size 8 Coax and Twinax are interchangeable. For availability of size 12 twinax contacts, consult Amphenol Aerospace.
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 III SJT I II Access AquaconSJT D † Must be ordered separately †† Coax Contacts for RG180 or RG195 cable. ††† Size 8 Coax and Twinax are interchangeable. For availability of size 12 twinax contacts, consult Amphenol Aerospace. Shell Size F +.000 –.005 K +.006 –.000 L Max. M +.000 –.005 R (TP) S +.011 –.010 T ±.005 Z ±.031 V Thread Class 2A (Plated) UNEF P Dia. +.001 –.005 W Max. G Max. All dimensions for reference only. Note: Standard wall mount may be back panel mounted where panel thickness does not exceed these dimensions. For thicker panel applications, SJTP00RT should be used. Shell Size L Max M +.000 –.005 R (TP) S ±.016 T ±.005 V Thread Modified N +.001 –.005 P** Max Class 2A UNEF (Plated) Modified Major Dia. SJT00RT – Crimp Wall Mounting Receptacle SJTP00RT – Crimp Wall Mounting Receptacle (Back Panel Mounting) SJT00RTCommercial PART NUMBER BUILDER Page 145 SJTP00RTCommercial PART NUMBER BUILDER Page 145
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com III SJT 38999 I II Access Aquacon SJT D SJTP02RE – Crimp Box Mounting Receptacle (Back Panel Mounting) Shell Size F +.000 –.005 K +.006 –.000 M +.000 –.005 R (TP) S +.011 –.010 T ±.005 Z ±.031 P Dia. +.001 –.005 KK Dia. +.005 –.002 G Max.
- “D” shaped panel cut-out dimensions ** Oversize threads. Check accessory threads before ordering Shell Size +.000 –.010 H Hex +.017 –.016 S ±.016 V Thread Class 2A UNEF (Plated) R Thread Class 2A UNEF (Plated) N +.001 –.005 C Max. +.010 –.000 All dimensions for reference only. SJT07RT – Crimp Jam Nut Receptacle SJTP02RECommercial PART NUMBER BUILDER Page 145 SJT07RTCommercial PART NUMBER BUILDER Page 145
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 III SJT I II Access AquaconSJT D Shell Size L Max Q Dia. Max. V Thread Class 2A UNEF (Plated) Modified Major Dia. All dimensions for reference only. SJT06RT/SJTG06RT – Crimp Straight Plug/Straight Plug (with Grounding Fingers) SJTG06RT SJT06RT SJT06RT SJTG06RTCommercial PART NUMBER BUILDER Page 145
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com III SJT 38999 I II Access Aquacon SJT D SJTIY – Hermetic Solder Mounting Receptacle Shell Size L +.011 –.000 M +.006 –.005 G Dia. +.011 –.010 K Dia. +.001 –.005 N +.001 –.005
- “D” shaped panel cut-out dimensions Shell Size N +.001 –.005 C Max. +.000 –.010 L Max. H Hex +.017 –.016 S ±.016 KK +.011 –.000 RR Thread Class 2A UNEF (Plated) +.010 –.000 All dimensions for reference only. SJT07Y – Hermetic Jam Nut Receptacle SJTIYCommercial PART NUMBER BUILDER Page 145 SJT07YCommercial PART NUMBER BUILDER Page 145
Aquacon Connector Typical Markets:
- Oceanic/Fluid Immersion Applications
- Navy Seal Breathers
- Space Applications that require Water Immersion AmphenolAerospace SJT Typical Markets:
- Military & Commercial Aviation (older designs)
- Applications Complaint with European Specifications: PAN6433-2, LN29729, VG96912
- Military Vehicles E E TABLE OF CONTENTS FOR SECTION E SJT SHELL STYLES: AJ7H/ AS7H Hermetic Jam Nut Receptacle . . . 159 ACCESSORIES/INSTALLATION SECTION F: Installation Instructions/ Application Tools . . . . 163 Aquacon Series 151 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
The Amphenol® Aquacon Series of connectors has been designed to provide maximum service in oceanic or fluid immersion applications. The AJ Aquacon offers the following features:
- 1500 PSI Capability
- “O” Ring Sealing, Thread
- Threaded Coupling
- Visual Mating Indication
- Design Flexibility Aquacon Connectors are available in a straight plug and two receptacle styles (see photos at right), with numerous MIL-DTL-38999 insert patterns AJ Aquacons use JT (38999 type) inserts that incorporate contact sizes 22D, 22M, 22, 20 or 16. AS Aquacons use SJT (38999 type) inserts that incorporate size 12 contacts. Hermetically sealed (1 X 10-6 cc/sec leakage rate) arrangements are also available. DESIGN FEATURES OF AQUACON SERIES CONNECTORS 1. Corrosion resistant aluminum bronze coupling nut and stainless steel sleeve 2. Hermetic and non-hermetic inserts in MIL-DTL-38999 patterns. Glass or hard dielectric material. 3. Visual mating indicator 4. 1500 PSI sealing capability assured by threaded coupling and “O” ring 5. Pin or socket contacts in either plug or receptacle 6. Environmental resistant molded cable terminations with or without EMI accessory 6 1 4 3 A specially designed aluminum bronze coupling nut and type 316 stainless steel shells resist corrosion and provide a pressure withstanding connector. Positive threaded coupling. “O” rings, and a color band visual indicator assure sealing and proper mating. A rear accessory thread provides for the use of EMI hardware or molding adapters. STRAIGHT PLUG AJ6 / AS6 HERMETIC SQUARE FLANGE RECEPTACLE AJ0H HERMETIC JAM NUT RECEPTACLE AJ7H/AS7H NON-HERMETIC JAM NUT RECEPTACLE AJ7 / AS7 Aquacon Immersible Connectors Design Features 152 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 Aquacon III SJT I II Access Aquacon E
Test Current Maximum Millivolt Drop Crimp Well Data Solder Well Data Standard Hermetic Crimp Solder Solder Hermetic Diameter Depth Diameter Depth –.000 .094 –.000 .094 –.000 .125 –.002 .141 AQUACON SERVICE RATINGS Service Rating Suggested Operating Voltage (Sea Level) AC (RMS) DC M 400 550 I 600 850 II 900 1250 ALTERNATE POSITIONING Alternate positioning of connectors allows connectors with identical insert arrangements to be mounted side by side by providing a positive means of eliminating inadvertent cross-mating or cross- plugging. Alternate positioning of Aquacon Series is achieved by a rotation of the master key/keyway, relative to the insert, as part of the shell manufacturing operation. Recommended practice is to use alternate position inserts only when necessary. NORMAL AB B A D C ROTATION LETTER 10° AJ or AS Ref RELATIVE POSSIBLE POSITION OF ROTATED MASTER KEYWAY (FRONT FACE OF AJ or AS RECEPTACLE SHOWN) AQUACON MASTER KEY/KEYWAY ROTATION Shell Size AB Angle of Rotation (Degrees) Normal A B C D 8 100 82 118 10 100 86 72 128 114 12 100 80 68 132 120 14 100 79 66 134 121 16 100 82 70 130 118 18 100 82 70 130 118 20 100 82 70 130 118 22 100 85 74 126 115 24 100 85 74 126 115 The establishment of electrical safety factors is left entirely in the designer’s hands, as he can best determine what peak voltage, swtiching surges, transients, etc. can be expected in a particular circuit. Aquacon Series Specifications, Alternate Positioning 153 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 Aquacon III SJT I II Access Aquacon E
Shell Size Solder Crimp Hermetic* Service Rating** Total Contacts Contact Size 22D 22M 22 20 16 12 8-3 X X M 3 3 8-6 X X X M 6 6 8-35 X X M 6 6 8-44 X M 4 4 8-98 X X I 3 3 10-5 X X X I 5 5 10-13 X X X M 13 13 10-35 X X M 13 13 10-98 X X X I 6 6 12-3 X X X II 3 3 12-8 X X X I 8 8 12-35 X X M 22 22 12-98 X X X I 10 10 14-5 X X X II 5 5 14-15 X X I 15 14 1 14-18 X X X I 18 18 14-35 X X M 37 37 14-37 X X X M 37 37 16-6† X X I 6 6 16-8 X X X II 8 8 16-26 X X X I 26 26 16-35 X X M 55 55 16-55 X X X M 55 55 18-11 X X II 11 11 18-32 X X X I 32 32 18-35 X X M 66 66 18-66 X X X M 66 66 20-1 X M 79 79 20-2 X M 65 65 20-16 X X X II 16 16 20-35 X M 79 79 20-39 X X I 39 37 2 20-41 X X X I 41 41 22-2 X X M 85 85 22-21 X X X II 21 21 22-32 X I 32 32 22-35 X M 100 100 22-55 X X X I 55 55 24-19† X X I 19 19 24-24† X I 24 12 12 24-35 X M 128 128 24-61 X X I 61 61 * Tooled for pin inserts only (contact Amphenol for socket availability). ** See specifications † AS Aquacon version - these arrangements use SJT (38999 type) patterns that incorporate size 12 contacts. See how to order page 157. Additional insert arrangements may be made available upon request. 154 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 Aquacon III SJT I II Access Aquacon E
Insert Arrangement 8-3 8-6 8-35 8-44 8-98 10-5 10-13 10-35 Service Rating M M M M I I M M Number of Contacts 3 6 6 4 3 5 13 13 Contact Size 20 22M 22D 22 20 20 22M 22D See page 153 for service ratings and contact sizes. † AS Aquacon version - uses an SJT (38999 type) pattern with size 12 contacts. See how to order page 157. Insert Arrangement 10-98 12-3 12-8 12-35 12-98 14-5 14-15 14-18 Service Rating I II I M I II I I Number of Contacts 6 3 8 22 10 5 14 1 18 Contact Size 20 16 20 22D 20 16 20 16 20 Insert Arrangement 14-35 14-37 16-6† 16-8 16-26 16-35 Service Rating M M I II I M Number of Contacts 37 37 6 8 26 55 Contact Size 22D 22M 12 16 20 22D Insert Arrangement 16-55 18-11 18-32 18-35 18-66 20-1 Service Rating M II I M M M Number of Contacts 55 11 32 66 66 79 Contact Size 22M 16 20 22D 22M 22M 5 6 A B C 5 1
4 C A
B A BCD E 1213 1213 A B CD EF A B C A B C D E F G H A B C D E F G H JK A B CD E A B C D E F G H J K L M N P R A B C D EFG H J K L MN P RS TU 2131 2131 A B C D E F A B C DE F G H A B C D E FG HJ KL M N P R S T U V WXY Z a b c 24 31 A B C D E F G H J K L A B C D E F G H J K L M N P R S T U V W X Y Za bc d e f g h j 17 25 81 21 62 02 2 22M 22DCONTACT LEGEND 155 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 Aquacon III SJT I II Access Aquacon E Front face of pin inserts illustrated
See page 153 for service ratings and contact sizes. † AS Aquacon version - uses an SJT (38999 type) pattern with size 12 contacts. See how to order page 157. Insert Arrangement 20-2 20-16 20-35 20-39 20-41 Service Rating M II M I I Number of Contacts 65 16 79 37 2 41 Contact Size 22 16 22D 20 16 20 Insert Arrangement 22-2 22-21 22-32 22-35 22-55 Service Rating M II I M I Number of Contacts 85 21 32 100 55 Contact Size 22 16 20 22D 20 Insert Arrangement 24-19† 24-24† 24-35 24-61 Service Rating I I M I Number of Contacts 19 12 12 128 61 Contact Size 12 16 12 22D 20 A B C D E F G H J K L M N PR S 61 71 A B C D E F G H JKL M N P R S T U V W X Y Z a b c d e f g h i j k m n p q r A B C D E F G H J KLM N P R S T U V W X Y Z a b c def g h i j k m n pq r s t A B C D E F G H J K L M P R S N TU V W X A B C D E FGH J K L M N P R S T U VWX Y Z a b c d ef g h j 9596 100 A B C D E F G H JKL M N P R S T U V W X Y Z a b c d ef g h i j k m n p q r s t vw x y z AA BB CC u DDEE FF GG HH AB C D E FGH J K L M NP R ST UV A B C D E F G HJ K L M N P R S T U VW X Y Z a 104 105 114 115 121 125 128 A B C D E F G H J K LMNP R S T U V W X Y Z a b c d e f g h i jkmn p q r s t u v w x y z BB CC DD EE FF GG HH JJ KK LL MM NN AA PP 81 21 62 02 2 22M 22DCONTACT LEGEND 156 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 Aquacon III SJT I II Access Aquacon E Front face of pin inserts illustrated
Connector & Shell Style Contact Type Shell Size – Insert Arrangement Contact Configuration Insert Rotation Special Variation AJ6 R - 20-41 S A (445) AJ Aquacon How to Order Hermetics are available only in pin contacts. Consult Amphenol Aerospace for other options and special variations available. See how to order protection caps on page 162. AQUACON IMMERSIBLE CONNECTORS Aquacon with JT (38999 Type) Inserts Aquacon with SJT (38999 Type) inserts- size 12 contacts only CONNECTOR TYPE & STYLE Receptacle Crimp Jam Nut Receptacle AJ7 AS7 Plugs Straight Plug AJ6 AS6 Fused compression glass sealed inserts. Leakage rate less than 1.0x10-6 cc/sec at 15 psi differential; with interfacial seal.Hermetic Jam Nut Receptacle AJ7 AS7 Square Flange AJ0 2. CONTACT TYPE Receptacle C Non-Removable Solder Termination R Removable Crimp Termination H Hermetic (Glass Seal) Solder Termination (Receptacles only) Plug C Non-Removable Solder Termination 3. SELECT A SHELL SIZE & INSERT ARRANGEMENT SEE PAGES 2-5 Shell Size & Insert Arrangements are on pages 2-5. First number represents Shell Size, second number is the Insert Arrangement. 4. CONTACTS P Pin Contacts S Socket Contacts 5. ALTERNATE POSITIONING Alternate positioning of Aquacon Series is achieved by a rotation of the master key/keyway, relative to the insert, as part of the shell manufacturing operation. Recommended practice is to use alternate position inserts only when necessary. NORMAL AB B A D C ROTATION LETTER 10° AJ or AS Ref RELATIVE POSSIBLE POSITION OF ROTATED MASTER KEYWAY (FRONT FACE OF AJ or AS RECEPTACLE SHOWN) AQUACON MASTER KEY/KEYWAY ROTATION Shell Size AB Angle of Rotation (Degrees) Normal A B C D 8 100 82 118 10 100 86 72 128 114 12 100 80 68 132 120 14 100 79 66 134 121 16 100 82 70 130 118 18 100 82 70 130 118 20 100 82 70 130 118 22 100 85 74 126 115 24 100 85 74 126 115 6. SPECIAL VARIATIONS (168) Rear Accessory Thread for Non-Hermetic Jam Nut Receptacle only. (445) Hex Coupling and Rear Accessory Threads for Straight Plug only. 157 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 Aquacon III SJT I II Access Aquacon E
F Dia. +.000 –.005 L Max. (AJ) Max. (AS) M ±.010 P Thread Class 2B S Hex ±.016 V Thread Class 2A UNEF AJ6X-XX-XXX(445) All dimensions for reference only. P THREAD V THREAD M L F MOLDING LIMIT SS P THREAD V THREAD M F MOLDING LIMIT SS AS6X-XX-XXX(445) AJ Aquacons use JT (38999 type) inserts that incorporate contact sizes 22D, 22M, 22, 20 or 16. AS Aquacons use SJT (38999 type) inserts that incorporate size 12 contacts AJ6X- AS6X- Commercial PART NUMBER BUILDER Page 157 158 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 Aquacon III SJT I II Access Aquacon E
Hermetic Jam Nut Receptacle S G H X A THREAD M L Shell Size A Thread Class 2A G Dia. H +.000 –.000 L ±.010 (Hermetic AJ) +.000 –.010 (Hermetic AS) M S Hex ±.016 X Bulkhead Thickness Bulkhead Thickness (AJ) (AS) All dimensions for reference only. AJ Aquacons use JT (38999 type) inserts that incorporate contact sizes 22D, 22M, 22, 20 or 16. AS Aquacons use SJT (38999 type) inserts that incorporate size 12 contacts AJ7H-XX-XXX(XXX) AS7H-XX-XXX(XXX) S G H X 1 A THREAD M AJ7H- AS7H- Commercial PART NUMBER BUILDER Page 157 159 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 Aquacon III SJT I II Access Aquacon E
F +.000 –.005 G Dia. H +.000 –.005 L ±.010 (AJ) +.000 –.010 (AS) M S Hex ±.016 V Thread Class 2A UNEF X Bulkhead Thickness Bulkhead Thickness (AJ) (AS) AJ7 / AS7 Aquacon Jam Nut Receptacle All dimensions for reference only. AJ7X-XX-XXX(168) ASJX-XX-XXX(168) AJ Aquacons use JT (38999 type) inserts that incorporate contact sizes 22D, 22M, 22, 20 or 16. AS Aquacons use SJT (38999 type) inserts that incorporate size 12 contacts S G H X F V THREADA THREAD M L S G H F V THREADA THREAD M AJ7X- ASJX- Commercial PART NUMBER BUILDER Page 157 160 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 Aquacon III SJT I II Access Aquacon E
Hermetic Square Flange Receptacle Shell Size A Thread Class 2A F Dia. +.000 –.001 G ±.030 L M R S T ±.005 Packing Pos I Part Number Packing Pos II Part Number S R S R T (POS I) PACKING (POS II) A THREAD M G L F All dimensions for reference only. AJ0H-XX-XXX(XXX) The Aquacon Hermetic Square Flange Receptacle is available in AJ style only which incorporates contact sizes 22D, 22M, 22, 20 or 16. AJOH- Commercial PART NUMBER BUILDER Page 157 161 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 Aquacon III SJT I II Access Aquacon E
S R .760 MAX P D A B 1.000 Shell Size P Thread Class 2A R Ref. S Hex +.005 –.010 8 .750-20 UNEF 1.010 .875 10 .875-20 UNEF 1.155 1.000 12 1.000-20 UNEF 1.299 1.125 14 1.125-18 UNEF 1.443 1.250 16 1.250-18 UNEF 1.588 1.375 18 1.375-18 UNEF 1.732 1.500 20 1.500-18 UNEF 1.876 1.625 22 1.625-18 UNEF 2.021 1.750 24 1.750-18 UNS 2.165 1.875 RECEPTACLE PROTECTION CAP 10-377664-XX Shell Size A Dia. Max. B +.031 –.000 D Thread Class 2A 8 .771 .625 .750-20 UNEF 10 .898 .625 .875-20 UNEF 12 1.010 .625 1.000-20 UNEF 14 1.137 .625 1.125-18 UNEF 16 1.264 .625 1.250-18 UNEF 18 1.392 .625 1.375-18 UNEF 20 1.519 .688 1.500-18 UNEF 22 1.646 .688 1.625-18 UNEF 24 1.744 .688 1.750-18 UNS PLUG PROTECTION CAP 10-399623-XX HOW TO ORDER PROTECTION CAPS Protection Cap Style Cap Size (Correlates to Connector Shell Size) For Receptacle Connector 10-377664 - 20 For Plug Connector 10-399623 - 20 All dimensions for reference only. 162 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 Aquacon III SJT I II Access Aquacon E
Installation Instructions, Application Tools MOLDING Suggested method of assembly to cable for Aquacon plugs and cable connecting receptacles is molding. The mold sealing diameter has been designed to use a common mold for both plug and receptacle in a given shell size. Shell Size Main Joint Seal Shell to Mounting Surface Seal Jam Nut
8 ARP-014 ARP-019
10 ARP-016 ARP-021
12 ARP-018 ARP-023
14 ARP-020 ARP-025
16 ARP-022 ARP-027
18 ARP-024 ARP-029
20 ARP-026 ARP-030
22 ARP-028 ARP-031
24 ARP-029 ARP-032
RECEPTACLE “O” RING RACKING REQUIREMENTS ARP 568 UNIFORM DASH NUMBER Salt-Water Depth in Feet Pounds per Sq. Inch 10 4 25 11 50 22 75 33 100 45 200 89 250 111 300 134 400 178 500 223 600 267 750 334 800 356 1,000 445 CONVERSION TABLE SALT WATER DEPTH TO HYDROSTATIC PRESSURE Salt-Water Depth in Feet Pounds per Sq. Inch 2,000 890 2,500 1,113 3,000 1,335 4,000 1,780 5,000 2,225 6,000 2,670 7,000 3,115 7,500 3,338 8,000 3,560 9,000 4,005 10,000 4,450 15,000 6,675 20,000 8,900 25,000 11,125 Shell Size B +.010 –.000 R +.010 –.000 8 .705 .759 10 .830 .884 12 .955 1.007 14 1.080 1.134 16 1.205 1.259 18 1.330 1.384 20 1.455 1.507 22 1.580 1.634 24 1.705 1.759 B R MOUNTING CUTOUTS Rear mount jam nut Contact Size Crimping Tool Positioner Insertion Tool* Removal Tool* Sealing Plug* Color Code Reference Publication 22M M22520/2-01 M22520/2-09† 11-8674-24†† 11-8675-24†† 10-405996-22 Black L-624 22D M22520/2-01 M22520/2-09† 11-8674-24†† 11-8675-24†† 10-405996-22 Black
22 M22520/2-01 M22520/2-09† 11-8674-22†† 11-8675-22†† 10-405996-22 Black
20 M22520/1-01 M22520/1-04 11-8674-20†† 11-8675-20†† 10-405996-20 Red
16 M22520/1-01 M22520/1-04 11-8674-16†† 11-8675-16†† 10-405996-16 Blue
12 M22520/1-01 M2520/1-04 11-8674-12†† 11-8675-12†† 10-405996-12 Yellow
- Amphenol Part Numbers † Pin only. Use M22520/2-06 for socket contacts. †† Contact Daniels Manufacturing Co. or Astro Tool Corp. for availability. ** Available online at www.amphenol-aerospace.com/termination instructions MOUNTING SURFACES The integrity of an “O” ring hydrostatic shell is dependent upon the flatness of the surface on which the receptacle is mounted. Surface finishes of 23 microns or less are recom- mended for “O” ring sealing areas when jam nut or through bulkhead receptacles are mounted. SEALING In a mated condition, the red visual mating indicator band must be fully concealed by the plug coupling nut to assure to reliable, pressure rated sealed joint. Failure to fully tighten the coupling nut may allow leakage through the main joint seal. The red visual mating indicator is so located that only a full and proper mating of the plug and receptacle will cause the indicator to be fully hidden by the plug coupling nut. Red Visual Mating Indicator Band 163 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 Aquacon III SJT I II Access Aquacon E
WIRE AND CABLE PREPARATION 1. Cut wire or cable to desired length. Strip insulation from end of wire in accordance with the following table. Hot wire stripping methods are recommended. Avoid nicking or cutting wire strands. Contact Type Contact Size 22M 22D 22 20 16 12 Solder 1/8 – 1/8 5/32 5/32 Crimp 1/8 – 5/32 7/32 – 1/4 WIRE STRIP LENGTH IN INCHES SOLDER CONTACT TERMINATION 1. Clean conductors and pre-tin with a good grade 60/40 tin-lead solder to 1/16 inch. 2. Pre-tin contact solder well. 3. With connector in a suitable holding device, solder wells facing operator, and the cutaway portion of the wells up, insert pre-tinned conductor into contact well. Apply heat to closed side of wire well to make joint. Remove heat and allow joint to cool. 4. A resistance soldering unit of approximately 125 watts is recommended. If a soldering iron is used, do not exceed 20 watts for size 22M, 22D and 22 contacts; 80 watts for size 20: and 150 watts for size 16 and 12 contacts. 5. Wipe or brush excess flux from terminations. CRIMP CONTACT TERMINATION 1. Select proper crimping tool and positioner from Application Tooling table on previous page. 2. Position wire in wire well. Wire must be visible in the inspection hole provided. 3. With the wire in place, insert the contact fully into the crimping tool. Squeeze the crimping tool handles to the full extent of their travel. The recommended crimping tools are the “full cycling” type and will not release until a complete crimp is made. Release pressure on handles and remove the completed crimped contact/ wire assembly. CONTACT INSERTION 1. Select proper insertion tool from Application Tooling table on previous page. 2. With contact/wire assembly properly positioned in the insertion tool, push forward, directly in line with the grommet hole, until the contact is felt to snap into place. 3. Remove insertion tool. All unused contact positions must be filled with uncrimped contacts. In addition, sealing plugs (see Application Tooling table) should be inserted in all unused grommet holes. CONTACT REMOVAL 1. Select proper removal tool from Application Tooling table on previous page. 2. Carefully insert removal tool until contact to be removed is released. Aquacon contacts are rear release, rear removable. 3. Remove contact. 164 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 Aquacon III SJT I II Access Aquacon E
F Accessories and Tools for MIL-DTL-38999 Series III, II, I and SJT TABLE OF CONTENTS FOR SECTION F Accessories for MIL-DTL-38999 Connectors (Refers to Backshell Section from Amphenol PCD) 165 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
The variety of types of backshells and adapters covered in the Backshells section of this catalog include:
- Non-environmental backshells
- Environmental backshells
- Non-environmental EMI/RFI backshells
- Environmental EMI/RFI backshells
- Shrink boot adapters
- Crimp ring adapters
- Band lock adapters
- Pre-shield adapters For more information contact: Amphenol Aerospace: www.amphenol-aerospace.com (phone: 800-678-0141) or visit www.backshellworld.com or email: sales@backshellworld.com Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com III SJT 38999 I II Access Aquacon Accessories F 166 MIL-DTL-38999 Backshells Amphenol offers a full range of accessories that are designed to enhance the performance of Amphenol 38999 connectors, both military and non-military. Backshells are an integral part of any circular connector when it comes to reliable cable connections. Amphenol divisions team up globally to provide a very large assortment of backshells for use with 38999 Series of connectors, as well as other circular series. This Accessories and Tools section covers what is offered from Amphenol Aerospace, Sidney, NY . For MIL-DTL-38999 Series III, II, I and SJT (reference table of contents on preceding page). The section of this catalog called “Backshells” covers the backshell and adapters that are provided through the Amphenol PCD/Amphenol India divisions. Please refer to this section for:
- Backshells for Connector Family “L”, which includes MIL-DTL-38999 Series III and Series IV
- Backshells for Connector Family “K”, which includes MIL-DTL-38999 Series I and Series II
- Backshells for Connector Family “J”, which includes MIL-DTL-24682 (Matrix, Series 2), MIL-DTL-5015 (Matrix, MS3400 Series), MIL-DTL-83723 (Series I & III), MIL-DTL-81703 (Series III)
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 III SJT I II Access AquaconAccessories F 167 B A .578 MAX
14.68 MAX
B A .167 +.010 –.005 4.24 +.25 –.13
6.000 APPROX
152.40 APPROX
.797 MAX
20.24 MAX
B A .797 MAX D *10-553310-XXX *10-552943-XXX *10-553970-XXX
3.500 APPROX
88.90 APPROX
*10-553120-XXX MillimetersInches Consult Amphenol Aerospace for availability of stainless steel protection caps. * To complete order number, add shell size and suffix number. For example, shell size 11 with olive drab cadmium nickel base, 10-552943-119 All dimensions for reference only. MIL-DTL-38999, Series III TV Receptacle Protection Cap Shell Size A Thread Class 2B 0.1P-0.3L-TS B Dia. Max. D Dia. +.010 –.000 9 .6250 .875 .703 11 .7500 1.000 .844 13 .8750 1.125 1.016 15 1.0000 1.250 1.141 17 1.1875 1.438 1.266 19 1.2500 1.500 1.391 21 1.3750 1.625 1.516 23 1.5000 1.750 1.641 25 1.6250 1.875 1.766 Shell Size MS Shell Size Code B Dia. Max. D Dia. +.25 –.00 9 A 22.23 17.86 11 B 25.40 21.44 13 C 28.58 25.81 15 D 31.75 28.98 17 E 36.53 32.16 19 F 38.10 35.33 21 G 41.28 38.51 23 H 44.45 41.68 25 J 47.63 44.86 Finish 10-No Suffix Olive Drab, Cadmium, Nickel base -XX9 Electroless Nickel -XXG TV SERIES III PLASTIC PROTECTION CAPS Shell Size Receptacle 9 10-70500-10 11 10-70500-12 13 10-70500-14 15 10-70500-16 17 10-70500-19 19 10-70500-20 21 10-70500-22 23 10-70500-24 25 10-70524-1 TV SERIES III MS METAL PROTECTION CAPS * To complete order number, replace X with applicable letter as follows: R - designates eyelet type N - designates washer type MS metal protection caps are supplied with service class W which designates corrosion resistant olive drab cadmium plate aluminum. Consult Amphenol Aerospace for more detailed information on ordering MS Metal protection caps. Shell Size MS Shell Size Code MS Receptacle Protection Cap
9 A D38999/33W9X*
11 B D38999/33W11X*
13 C D38999/33W13X*
15 D D38999/33W15X*
17 E D38999/33W17X*
19 F D38999/33W19X*
21 G D38999/33W21X*
23 H D38999/33W23X*
25 J D38999/33W25X*
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com III SJT 38999 I II Access Aquacon Accessories F 168 .167 +.010 –.005 4.24 +.25 –.13
5.000 APPROX
127.00 APPROX
N B
1.166 MAX
29.62 MAX
N B D *10-552944-XXX *10-553998-XXX * To complete order number, add shell size and suffix number. For example, shell size 11 with olive drab cadmium nickel base, 10-552944-119 Inches All dimensions for reference only. Consult Amphenol Aerospace for availability of stainless steel protection caps. MIL-DTL-38999, Series III TV Plug Protection Cap Shell Size A Thread Class 2B 0.1P-0.3L-TS D Dia. +.010 –.000 N Dia. Max. 9 .6250 .516 .895 11 .7500 .641 1.000 13 .8750 .766 1.171 15 1.0000 .891 1.299 17 1.1875 1.016 1.436 19 1.2500 1.141 1.543 21 1.3750 1.266 1.670 23 1.5000 1.343 1.787 25 1.6250 1.516 1.914 Shell Size MS Shell Size Code D Dia. +.25 –.00 N Dia. Max. 9 A 13.11 22.73 11 B 16.28 25.40 13 C 19.46 29.74 15 D 22.63 32.99 17 E 25.81 36.47 19 F 28.98 39.19 21 G 32.16 42.42 23 H 34.11 45.39 25 J 38.51 48.62 Finish 10-No Suffix Olive Drab, Cadmium, Nickel base -XX9 Electroless Nickel -XXG Millimeters TV SERIES III PLASTIC PROTECTION CAPS TV SERIES III MS METAL PROTECTION CAPS * To complete order number, replace X with applicable letter as follows: R - designates eyelet type N - designates washer type MS metal protection caps are supplied with service class W which designates corrosion resistant olive drab cadmium plate aluminum. Consult Amphenol Aerospace for more detailed information on ordering MS Metal protection caps. Shell Size MS Shell Size Code MS Plug Protection Cap
9 A D38999/32W9X*
11 B D38999/32W11X*
13 C D38999/32W13X*
15 D D38999/32W15X*
17 E D38999/32W17X*
19 F D38999/32W19X*
21 G D38999/32W21X*
23 H D38999/32W23X*
25 J D38999/32W25X*
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 III SJT I II Access AquaconAccessories F 169 Millimeters Inches * To complete order number, add shell size and suffix number. For example, shell size 11 with olive drab cadmium nickel base, 10-553974-119 M M .005 .13 T S M W PART NUMBER REFERENCE. SEE NOTE BELOW TO COMPLETE. *10-553974-XXX Shell Size MS Shell Size Coded B Thread 0.1P-0.3L-TS (Plated) M +.020 –.000 R ±.010 T ±.008 –.006 W ±.010 TT ±.008 –.006 Shell Size MS Shell Size Coded M +.51 –.00 R1 R2 S ±.25 T +.20 –.15 W ±.25 TT +.20 –.15 Finish 10-No Suffix Olive Drab, Cadmium, Nickel Base -XX9 Electroless Nickel -XXG MIL-DTL-38999, Series III TV Dummy Receptacle All dimensions for reference only. Designates true position dimensioning.
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com III SJT 38999 I II Access Aquacon Accessories F 170 * To complete order number, see suffix chart below. Examples: Clamp with metal coupling nut for shell size 11 with olive drab cadmium nickel base, 10-552681-119. Millimeters Inches All dimensions for reference only. FF L KK V THREAD .270 +.010 –.020 6.86 +.25 –.51 .270 +.010 –.020 6.86 +.25 –.51 V THREAD KK FF LL U VIEW AT A A Straight Style *10-552681-XXX metal coupling
90 Degree Elbow Style
*10-552682-XXX metal coupling Shell Size MS Shell Size Code F 1 Min. Dia. Cable F 2 Max. Dia. Cable L Max. U Max. FF Dia. Max. KK Dia. Max. LL Max. Shell Size MS Shell Size Code F1 Min. Dia. Cable F2 Max. Dia. Cable L Max. U Max. V Thread Metric FF Dia. Max. KK Dia. Max. LL Max. Finish 10-No Suffix Olive Drab, Cadmium Nickel Base -XX9 Electroless Nickel -XXG MIL-DTL-38999, Series III TV Cable Clamps
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 III SJT I II Access AquaconAccessories F 171 Amphenol offers a full range of accessories that are designed to enhance the performance of Amphenol Breakaway connectors. Low Profile Backshells in shell size 25 with the following features:
- Olive drab cadmium finish
- 90 degree termination
- Low profile design with three heights ranging from 1.010 to 1.660
- Rear access covers to help ease harness assembly and repairability
- Amphenol part numbers: 10-640000-XXX BACKSHELLS ARE OFFERED FOR USE WITH BREAKAWAY FAIL SAFE CONNECTORS IN THREE HEIGHTS DUMMY CONTACTS
- Available in size 12 and size 8
- Provide a cost effective alternative for sealing unused contact cavities
- Size 8 part number: T3-4008-59P
- Size 12 part number: T3-4012-59P WIRE COMBS
- Available for the 25-20 insert pattern to help to stabilize and prevent contact side loading
- Amphenol part number: 21-33626-XXX For information on how to order these accessory products for Breakaway Fail Safe connectors, consult Amphenol Aerospace. ACCESSORY PRODUCTS FOR BREAKAWAY CONNECTORS: DUMMY CONTACTS AND WIRE COMBS 38999, Series III TV Breakaway Fail Safe Backshells, Dummy Contacts, Wire Combs
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com III SJT 38999 I II Access Aquacon Accessories F 172 B .812 MAX AN C .167 DIA. +.010 –.005 N .562 MAX A1For MS stamping identification, accessories must be ordered by MS part number. If ordered by 10- part number, they will be stamped with said number. * To complete order number, add shell size and suffix number. For example, shell size 10 with cadmium plate, nickel base would be 10-241853-107, MS27510A10C or MS27510A10A. All dimensions for reference only. *10-547138-XXX (MS27510XXXC) *10-241853-XXX (MS27510XXXA) MIL-DTL-38999, Series II JT Plug Protection Cap Shell Size A Dia. Max. A1 Dia. Max. B +.000 –.016 C Approx. N Dia. +.001 –.005 Finish 10-Number Suffix MS Number Suffix with chain MS Number Suffix without chain Chromate Treat -XX0 Anodic Coating -XX5 CXXC CXXA Cadmium Plate Nickel Base -XX7 AXXC AXXA Olive Drab, Cadmium, Nickel Base -XX9 BXXC BXXA Electroless Nickel -XXG FXXC FXXA SERIES II JT PLASTIC PROTECTION CAPS Shell Size Plug 8 10-70500-10 9 10-70506-14 10 10-70506-14 11 10-70506-16 12 10-70506-16 13 10-70506-18 14 10-70506-18 15 10-70506-20 16 10-70506-20 17 10-70506-22 18 10-70506-22 19 10-70506-24 20 10-70506-24 21 10-70576-24 22 10-70576-24 23 10-70506-28 24 10-70506-28 25 10-558651-25
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 III SJT I II Access AquaconAccessories F 173 A .812 MAX D A .167 DIA. +.010 –.005 A .531 MAX .781 MAX C C *10-241856-XXX (MS27511XXXA) *10-547136-XXX (MS27511XXXC) *10-241802-XXX For MS stamping identification, accessories must be ordered by MS part number. If ordered by 10- part number, they will be stamped with said number. * To complete order number, add shell size and suffix number. For example, shell size 10 with cadmium plate, nickel base would be 10-241802-107, MS27511A10C, MS27511A10A † 3.000 for MS27511 All dimensions for reference only. MIL-DTL-38999, Series II JT Receptacle Protection Cap Shell Size A Dia. Max. C Approx. D +.010 –.000 8 .719 3.000 .891 10 .844 3.000 1.016 12 1.000 3.500† 1.141 14 1.125 3.500 1.266 16 1.250 3.500 1.391 18 1.375 3.500 1.516 20 1.500 4.000 1.641 22 1.625 4.000 1.766 24 1.750 4.000 1.891 Finish 10-Number Suffix MS Number Suffix with chain MS Number Suffix without chain Chromate Treat -XX0 Anodic Coating -XX5 CXXC CXXA Cadmium Plate Nickel Base -XX7 AXXC AXXA Olive Drab, Cadmium, Nickel Base -XX9 BXXC BXXA Electroless Nickel -XXG FXXC FXXA SERIES II JT PLASTIC PROTECTION CAPS Shell Size Receptacle 8 10-70506-10S 9 10-70500-10 10 10-70506-12 11 10-70500-12 12 10-70506-14 13 10-70500-14 14 10-70506-16 15 10-70500-16 16 10-70506-18 17 10-70500-18 18 10-70506-20 19 10-70500-20 20 10-70506-22 21 10-70500-22 22 10-70506-24 23 10-70500-24 24 10-70576-24 25 10-70506-28
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com III SJT 38999 I II Access Aquacon Accessories F 174 *10-405982-XXX (MS27506XXX-2 REFERENCE M85049/49) For MS stamping identification, accessories must be ordered by MS part number. If ordered by 10-part number, they will be stamped with said number. *To complete order number, add shell size and suffix number. L Y BB B GROMMET G MIL-DTL-38999, Series II JT MIL-DTL-38999, Series I LJT Strain Relief (Crimp Type) Shell Size B Dia. +.010 –.025 G Max. L Max. Y Thread (Modified) BB Dia. +.000 –.011 Screw SizeSize Class 2B Modified Minor Dia. Finish 10-Number Suffix MS27506 Suffix M85049/49 Suffix Chromate Treat -XX0 NA Anodic Coating -XX5 CXX-2 (-2-XXA) Cadmium Plate Nickel Base -XX7 AXX-2 NA Olive drab, Cadmium, Nickel base -XX9 BXX-2 (-2-XXW) Electroless Nickel -XXG FXX-2 (-2-XXN) For example: Shell size 10 with cadmium plate, nickel base would be 10-405982-107 or M85049/49-2-10W All dimensions for reference only. Note: For solder type cable clamp 10-241055-XXX (M85049/49) consult Amphenol Aerospace.
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 III SJT I II Access Aquacon Accessories F 175 MIL-DTL-38999, Series I LJT Plug Protection Cap DN .906 MAX DN
1.141 MAX
5.000 REF
B DN .906 MAX M .167 +.010 –.005 *10-421399-XXX *(MS27501XXXC) * 10-275196-XXX (MS27501XXXA) * To complete order number, add shell size and suffix number. For example, shell size 11 with cadmium plate, nickel base would be 10-421399-117, MS27501A11C, MS27501A11A. All dimensions for reference only. Shell Size B Dia. Ref D Dia. Max. M ±.250 N Dia. +.001 –.005 9 .180 .812 3.000 .572 11 .180 .938 3.000 .700 13 .180 1.062 3.500 .850 15 .180 1.188 3.500 .975 17 .180 1.312 3.500 1.100 19 .209 1.438 3.500 1.207 21 .209 1.562 4.000 1.332 23 .209 1.688 4.000 1.457 25 .209 1.812 4.000 1.582 Finish 10- Number Suffix MS Number Suffix with chain MS Number Suffix without chain Chromate Treat -XX0 Anodic Coating -XX5 Cadmium Plate Nickel Base -XX7 AXXC AXXA Olive Drab, Cadmium, Nickel Base -XX9 BXXC BXXA Electroless Nickel -XXG FXXC FXXA SERIES I LJT PLASTIC PROTECTION CAPS Shell Size Plug 8 10-70500-10 9 10-70506-14 10 10-70506-14 11 10-70506-16 12 10-70506-16 13 10-70506-18 14 10-70506-18 15 10-70506-20 16 10-70506-20 17 10-70506-22 18 10-70506-22 19 10-70506-24 20 10-70506-24 21 10-70576-24 22 10-70576-24 23 10-70506-28 24 10-70506-28 25 10-558651-25
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com III SJT 38999 I II Access Aquacon Accessories F 176 D L D L D M .167 +.010 –.005 B 3.500 APPROX D L .167 +.010 –.005 *(MS27502XXXC) *10-427406-XXX *10-427950-XXX For MS stamping identification, accessories must be ordered by MS part number. If ordered by 10- part number, they will be stamped with said number. *To complete order number, add shell size and suffix number. For example, shell size 11 with cadmium plate, nickel base would be 10-427406-117, MS27502A11C, MS27502A11A. All dimensions for reference only. * 10-275197-XXX (MS27502XXXA) MIL-DTL-38999, Series I LJT Receptacle Protection Cap Shell Size B Dia. +.010 –.000 D Dia. Max. L Max. L1 Max M ±.250 Finish 10-Number Suffix MS Number Suffix with chain MS Number Suffix without chain Chromate Treat -XX0 Anodic Coating -XX5 CXXC CXXA Cadmium Plate Nickel Base -XX7 AXXC AXXA Olive Drab, Cadmium, Nickel Base -XX9 BXXC BXXA Electroless Nickel -XXG FXXC FXXA Series I LJT SERIES I LJT PLASTIC PROTECTION CAPS Shell Size Receptacle 8 10-70506-10S 9 10-70500-10 10 10-70506-12 11 10-70500-12 12 10-70506-14 13 10-70500-14 14 10-70506-16 15 10-70500-16 16 10-70506-18 17 10-70500-18 18 10-70506-20 19 10-70500-20 20 10-70506-22 21 10-70500-22 22 10-70506-24 23 10-70500-24 24 10-70576-24 25 10-70506-28
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 III SJT I II Access Aquacon Accessories F 177 MIL-DTL-38999, Series I LJT Strain Relief (Solder Type) *10-436792-XXX For military type cable clamp see MS27506 or M85049/49 on page 174. *To complete order number, add shell size and suffix number. For example: Shell size 11 with cadmium plate, nickel base would be 10-436792-117. All dimensions for reference only. GG BB B Y L Shell Size B Dia. +.010 –.025 L Max. Y Thread Class 2B (Plated) GG Max. BB Dia. +.000 –.011 Finish 10-Number Suffix Chromate treat -XX0 Anodic coating -XX5 Cadmium Plate Nickel Base -XX7 Olive Drab, Cadmium, Nickel Base -XX9 Electroless Nickel -XXG
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com III SJT 38999 I II Access Aquacon Accessories F 178 PLUG PROTECTION CAP RECEPTACLE PROTECTION CAP *10-476801-XXX *10-476810-XXX *10-325943-XXX Plug Shell Size D Dia. Max. N Dia. +.001 –.005 8 .688 .473 10 .812 .590 12 .969 .750 14 1.094 .875 16 1.219 1.000 18 1.344 1.125 20 1.469 1.250 22 1.594 1.375 24 1.719 1.500 Receptacle Shell Size DD Dia. Max. L Max. 8 .734 .828 10 .844 .828 12 1.016 .828 14 1.141 .828 16 1.265 .828 18 1.391 .828 20 1.500 .828 22 1.625 .828 24 1.750 .859 All dimensions for reference only SJT – Accessories Plug Protection Cap/Receptacle Protection Cap * To complete order number, add shell size and suffix number. For example, shell size 10 with bright cadmium plated nickel base, 10-476810-107. * To complete order number, add shell size and suffix number. For example, shell size 10 with bright cadmium plated nickel base, 10-325943-107. Protection Cap Finish Suffix Bright Cadmium Plated Nickel Base XX7 Anodic Coating (Alumilite) XX5 Chromate Treated (Iridite 14-2) XX0 Olive Drab Cadmium Plate Nickel Base XX9 Electroless Nickel Coating XXG SJT PLASTIC PROTECTION CAPS Shell Size Plug Receptacle 8 10-70500-10 10-70506-10S 10 10-70500-14 10-70506-12 12 10-70500-16 10-70506-14 14 10-70500-18 10-70506-16 16 10-70500-20 10-70506-18 18 10-70500-22 10-70506-20 20 10-70500-24 10-70506-22 22 10-70524-1 10-70506-24 24 10-70506-28 10-70524-1
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 III SJT I II Access AquaconAccessories F 179 DUMMY RECEPTACLE CABLE CLAMP *10-476808-XXX Dummy Receptacle Shell Size D Dia. Max. L Max. 8 .734 .828 10 .844 .828 12 1.016 .828 14 1.141 .828 16 1.265 .828 18 1.391 .828 20 1.500 .828 22 1.625 .828 24 1.750 .859 All dimensions for reference only * To complete order number, add shell size and suffix number. For example, shell size 10 with bright cadmium plated nickel base, 10-476808-107. Cable Clamp Shell Size A Dia. +.010 –.025 B Dia. +.000 –.011 L Max. Y Thread Class 2B UNEF (Plated) GG Max. All dimensions for reference only SJT – Accessories Dummy Receptacle, Cable Clamp Dummy Receptacle Finish Suffix Bright Cadmium Plated Nickel Base XX7 Anodic Coating (Alumilite) XX5 Chromate Treated (Iridite 14-2) XX0 Olive Drab Cadmium Plate Nickel Base XX9 Electroless Nickel Coating XXG Cable Clamp Finish Suffix Bright Cadmium Plated Nickel Base XX7 Anodic Coating (Alumilite) XX5 Chromate Treated (Iridite 14-2) XX0 Olive Drab Cadmium Plate Nickel Base XX9 Electroless Nickel Coating XXG *10-476807-XXX * To complete order number, add shell size and suffix number. For example, shell size 10 with bright cadmium plated nickel base, 10-476807-107.
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com III SJT 38999 I II Access Aquacon Accessories F 180 MOUNTS TO ALL MIL-DTL-38999 The universal header assembly from Amphenol provides for easy separation of the connector from the board. The header assembly is comprised of a short pin/socket contact. The tail end of the contact is soldered to the through hole of the flex or printed circuit board. The socket is embedded in the insulator, making electrical contact with the printed circuit tail of the connector. FEATURES AND BENEFITS:
- Circular and square header assemblies available
- Cost and time savings in the manufacturing process
- Assemblies can be vapor phase or wave soldered to flex/printed circuit board
- Allows electrical testing when installed properly.
- Connector assemblies can be easily removed from and reattached to the header assembly. MOUNTING APPLICATIONS
- Amphenol square universal headers are slotted to allow mounting to all series of MIL-DTL-38999 or MIL-DTL-26482 connectors without special alterations.
- Amphenol circular universal headers are designed to accommodate the rear flange of PCB Board Mount shells, series MIL-DTL-38999 connectors without special alterations.
- The header assembly can be attached to connectors with standard flange placement or directly to the circuit board.
- Connectors with dual flange mounting hardware can be provided to allow easy mounting to the panel or the header assembly. - Forward flange would mount the connector to the panel - Rear flange would be used to mount to the header assembly.
- Various types of captivated or loose attaching screws can be utilized for unique applications. * For information on Header Assemblies for MIL-DTL-26482 connector, consult Amphenol Aerospace. MOUNTING TO RECTANGULAR ARINC CONNECTORS
- Headers for ARINC connector arrangements accommodate up to 150 pins
- Consult Amphenol Canada, Ontario for ARINC configurations. MATERIALS
- Body is molded or machined from FR-4.
- Electrical engagement areas of the header contact are plated with .00003 inches minimum of gold over .00005 inches minimum of nickel. See drawing of standard header on next page. MIL-DTL-38999, Series III TV, II JT, I LJT Universal “Header Assembly” for Flex Print or PC Board HEADERS PROVIDE EASY SEPARATION OF THE CONNECTOR FROM THE PC BOARD.
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 III SJT I II Access AquaconAccessories F 181 The drawing below shows the standard header assembly for use with MIL-DTL-38999 connectors. † TP designates true position dimensioning. HOW TO ORDER INFORMATION FOR HEADER ASSEMBLY WITH MIL-DTL-38999 CONNECTORS * Shell size designation for MIL-DTL-38999 Series I, II, III and IV and MIL-DTL-26482 Series 1 and 2. MIL-DTL-38999, Series III TV, II JT, I LJT Universal “Header Assembly” for Flex Print or PC Board Square Assembly Part Number Shell Size F Radius S ± .005 T + .008 – .006 TP† TP† TT + .008 – .006 VISUAL INDICATOR NOTCH FOR TOP C OF INSERT PATTERN (SIZE & CONFIGURATION OPTIONAL) L J DIA. .128 DIA. +.008 - .006 W W B PCB STICKOUT (SEE SUFFIX CHART BELOW) .175 ±.005 .020 ±.001 .040 ±.001 (SIZE 20) .0625 ±.0010 (SIZE 16) B PCB STICKOUT (SEE SUFFIX CHART BELOW).050 .195 ±.005 SIZE 22 AND 23 CONTACT VIEW SIZE 16 AND 20 CONTACT VIEW NOTE: Size 16 accepts .048 to .064 dia. PCB tails. Size 20 accepts .037 to .043 dia. PCB tails. Size 22 & 23 accepts .018 to .022 dia. PCB tails Circular Assembly Part Number Shell Size J Dia. ± .005 W 21-905008-XX( ) 8/9 1.016 .532 21-905010-XX( ) 10/11 1.062 .601 21-905012-XX( ) 12/13 1.250 .703 21-905014-XX( ) 14/15 1.375 .791 21-905016-XX( ) 16/17 1.500 .875 21-905018-XX( ) 18/19 1.625 .975 21-905020-XX( ) 20/21 1.750 1.053 21-905022-XX( ) 22/23 1.875 1.145 21-905024-XX( ) 24/25 2.000 1.233 S T TT VISUAL INDICATOR NOTCH FOR TOP C OF INSERT PATTERN (SIZE & CONFIGURATION OPTIONAL) L F RADIUS 1. SERIES 21- Header Assembly 3. SELECT A SHELL SIZE & INSERT ARRANGEMENT SEE PAGES 2-5 Shell Size & Insert Arrangements are on pages 2-5. First number represents Shell Size, second number is the Insert Arrangement. The dash is required. See MIL-STD-1560 or 1669 document for coordinates of inserts. 1. 2. 3. 4. Series Type Shell Size & Insert Arrg. PCB Suffix 21- 9040 08-03P 1 2. TYPE
9040 Square
9050 Circular
- CONTACT PCB STICKOUT Suffix Shell Size* Contact PCB Stickout Length B ± .015 Stickout 1 08 .120 1 09 .120 2 10 .185 3 12 .270 NA 14 NA 15 2 16 .185 3 16 .270 2 20 .185 3 20 .270 1 22 .120 2 22 .185 3 22 .270 1 23 .120
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com III SJT 38999 I II Access Aquacon Accessories F 182 Where 2 or 3 tools are listed for a contact size, only one tool and its die or positioner are required to crimp the contact. The above crimping tools and positioners are available from the approved tool manufacturer. The following data includes information pertaining to the appli cation tools which have been established for crimping, inserting, and removing contacts incorporated in the TV, CTV and MIL-DTL-38999 Series III connectors. For additional information on coax, twinax and triax contact tools, see High Speed Contact section of this catalog. All crimping tools included are the “full cycling” type and when used as specified in the installation instructions L-624 covering the TV, CTV and MS series connectors, will pro vide reliable crimped wire to contact terminations. There is a possibility of additional crimping tools other than those included being available at present or in the future for this specific appli cation. CRIMPING TOOLS INSERTION TOOLS For information about contacts see page 30. The M81969/8, 11-8674, 11-8675, and 11-8794 metal contact insertion and removal tools will accommodate wires exceed those specified, the plastic tools must be used. † To be determined. †† Contact Daniels Manufacturing Co. or Astro Tool Corp. for availability. ††† Daniels Manufacturing Co. part number * Double end insertion/removal tool. ** Twinax insertion tools are available only in a straight type, metal version. 38999, Series I LJT, II JT, III TV, & SJT Application Tools Contact Size/Type Crimping Tool Turret Die or Positioner
12 Pin and Socket M22520/1-01 M22520/1-04
16 Pin and Socket M22520/1-01
20 Pin and Socket
22, 22D, 22M Pin M22520/2-01 M22520/7-01 M22520/2-09 M22520/7-07 22, 22D, 22M Socket Series I, III M22520/2-01 M22520/7-01 M22520/2-07 M22520/7-05 22D Socket Series II M22520/2-01 M22520/7-01 M22520/2-06 M22520/7-06
8 Twinax Center Pin and
Socket M22520/2-01 M22520/2-37
8 Twinax Intermediate
Outer Pin & Socket M22520/5-01 M22520/5-200 Contact Size/Type Crimping Tool Turret Die or Positioner
8 Coaxial Inner
Pin and Socket M22520/2-01 M22520/2-31
8 Coaxial Outer Pin
16 Coaxial Inner
Pin and Socket M22520/2-01 M22520/2-35
16 Coaxial Outer
Pin and Socket M22520/4-01 M22520/4-02
12 Coaxial Inner
Pin and Socket M22520/2-01 M22520/2-34
12 Coaxial Outer
Pin and Socket M22520/31-01 M22520/31-02 10 (Power) TP-201423 Use with Contact Size Plastic Tools Metal Tools MS Part Number Color Angle Type Straight Type Commercial Part No. ColorMS Part No. Commercial Part No. 10 (Power M81969/14-05* Gray / (White) M81969/8-11 † † Green
12 M81969/14-04* Yellow / (White) M81969/8-09 11-8674-12†† 11-8794-12†† Yellow
16 M81969/14-03* Blue / (White) M81969/8-07 11-8674-16†† 11-8794-16†† Blue
20 M81969/14-10* Red / (Orange) M81969/8-05 11-8674-20†† 11-8794-20†† Red
22 M81969/14-09 Brown/White M81969/8-03 11-8674-22†† 11-8794-22†† Brown
22D, 22M M81969/14-01* Green / (White) M81969/8-01 11-8674-24†† 11-8794-24†† Black
8 Coaxial None Required
8 Twinax None None None Red
Commercial Part No. Angle Type Straight Type Commercial Part No. ColorMS Part No. Commercial Part No. 10 (Power) M81969/14-05* (Gray) / White † M81969/8-12 † † Green / White
12 M81969/14-04* (Yellow) / White 11-10050-11†† M81969/8-10 11-8675-12†† 11-8795-12†† Yellow / White
16 M81969/14-03* (Blue) / White 11-10050-10†† M81969/8-08 11-8675-16†† 11-8795-16†† Blue / White
20 M81969/14-10* (Orange) / Red 11-10050-9†† M81969/8-06 11-8675-20†† 11-8795-20†† Red / Orange
22 M81969/14-09* (Brown)/White 11-10050-8†† M81969/8-04 11-8675-22†† 11-8795-22†† Brown/White
22D, 22M M81969/14-01* (Green) / White 11-10050-7†† M81969/8-02 11-8675-24†† 11-8795-24†† Green / White
8 Coaxial M81969/14-12 Green None None 11-9170†† DRK264-8††† N/A
8 Twinax M81969/14-12 Green None None 11-9170†† N/A N/A
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 38999 III SJT I II Access AquaconAccessories F 183 38999, Series I LJT, II JT, III TV, & SJT Assembly Instructions WIRE STRIPPING Table 1 STRIPPING DIMENSIONS Contact Size Wire Dimension (inches) Min. Max. 10 .135 .162 12 .097 .142 16 .065 .109 20 .040 .077 22 .034 .060 22M, 22D .030 .050 Min. diameters to insure moisture proof assembly; max. diameters to permit use of metal removal tools. 1. Strip wire to required length. (See Figure at right). When using hot wire stripping, do not wipe melted insulation material on wire strands; with mechanical strippers do not cut or nick strands. 2. See Table 1 for proper finished outside wire dimensions. 3. Twist strands together to form a firm bundle. 4. Insert stripped wire into contact applying slight pressure until wire insulation butts against wire well. Check inspection hole to see that wire strands are visible. If there are strayed wire strands, entire wire end should be re-twisted. When wire is stripped and properly installed into contact, the next step is to crimp the wire inside the contact by using the proper crimping tool. CRIMPING See table on preceding page for recommended M22520 series crimping tools, turret head or positioner selection settings according to contact size, part number and wire gauge size. VISUAL INSPECTION HOLE 1. Insert stripped wire into contact crimp pot. Wire must be visible through inspection hole. 2. Using correct crimp tool and locator, cycle the tool once to be sure the indentors are open, insert contact and wire into locator. Squeeze tool handles firmly and completely to insure a proper crimp. The tool will not release unless the crimp indentors in the tool head have been fully actuated. 3. Release crimped contact and wire from tool. Be certain the wire is visible through inspection hole in contact. Examples of M22520 Series Crimping Tools: Shown top: tool used for small size 22, 22D and 22M contacts. Shown bottom: tool used for size 20, 16 or 12 contacts and has a positioner that can be dialed for each contact size. CONTACT INSERTION 1. First remove hardware from the plug and receptacle and slide the hardware over wires in proper sequence. 2. Use proper plastic or metal insertion tool for corresponding contact. (Consult Insertion Tool table on preceding page). Slide correct tool (with plastic tool use colored end) over wire insulation and slide forward until tool bottoms against rear contact shoulder. 3. Next align the tool and contact up to the properly identified cavity at rear of connector plug. Use firm, even pressure; do not use excessive pressure. It is recommended to start at the center cavity. Contact must be aligned with grommet hole and not inserted at an angle. Push forward until contact is felt to snap into position within insert. Continued on next page. Note: All plastic tools are double-end- ed. The colored side is the insertion tool and the white side is the removal tool. A Wire Size A 22. 22M, 22D .125 (3.18) 20 .188 (4.77) 16 .188 (4.77) 12 .188 (4.77) Metal tool with contact. Plastic tool with contact in proper position.
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com III SJT 38999 I II Access Aquacon Accessories F 184 38999, Series I LJT, II JT, III TV, & SJT Installation Instructions, cont. CONTACT INSERTION, CONT. 4. Remove tool and pull back lightly on wire, making sure contact stays properly seated and isn’t dragged back with the tool. Repeat operation with remainder of contacts to be inserted, beginning with the center cavity and working outward in alternating rows. 5. After all contacts are inserted, fill any empty cavities with wire sealing plugs. (Refer to sealing plug charts for Series III on page 29, for Series I & II and SJT see page 30-31. 6. Reassemble plug or receptacle hardware - slide forward and tighten using connector pli- ers. Connector holding tools are recommend- ed while tightening back accessories. When using strain relief, center wires at bar clamp. Slide clamp grommet into position and tighten clamp bar screws. When tightening screws, pressure should be applied in the same direc- tion that clamp is threaded to rear threads of connector. When not using clamp grommet, build up wire bundle with vinyl tape so clamp bar will maintain pressure on wires. CAUTION, when inserting or removing contacts, do not spread or rotate tool tips. CONTACT REMOVAL 1. Remove hardware from plug or receptacle and slide hardware back along wire bundle. 2. Use proper plastic or metal re- moval tool for corresponding contact. (Consult Removal Tool table on page 167). Slide correct size tool over wire insulation. 3. Insert plastic or metal removal tool into contact cavity until tool tips enter rear grommet and come to a positive stop. Hold tool tip firmly against positive stop on con- tact shoulder. Grip wire and simultaneously remove tool and contact. (On occasion, it may be necessary to remove tool, rotate 90° and reinsert.) Use white end of plastic tool for removal of contacts. Removal of contacts with metal tool.