HD38999 AMPHENOLPCD | Alldatasheet
Document overview
- Manufacturer or author: Provided By alldatasheet.com(free datasheet download site)
- PDF pages: 12
Technical content
Nick Lidell • Phone: (607) 563-5655 • Email: nlidell@amphenol-aao.com www.amphenol-aerospace.com PDS-229-2 PDS-208-27 HIGH DENSITY INTERCONNECTS HD38999 A CONNECTOR WITH AS FEW AS 9 CONTACTS AND AS MANY AS 187. The HD38999 family of connectors has 30% more contact density than the highest density Mil Spec 38999 connectors of its size. This series of connectors was designed to utilize mil-specified 38999 components with the exception of the contacts and inserts arrangement. Utilizing existing mil-qualified 39029 size 23 contacts and 38999 insert materials, these connectors are essentially a drop-in replacement for the standard 38999 connector. This connector design benefits users in a couple of different ways. For those users who need to increase the amount of contacts in their application, the HD38999 series allows them to do so without increasing the size of their connector. For users who are looking to decrease the overall size of their system, they can do so by using smaller shell sizes without decreasing the number of contacts. Amphenol has qualified this series of connectors to the requirements of MIL-DTL-38999. Amphenol also manufacturers this high density series in Filter, Hermetic and customized versions to fit our customer’s needs. Please contact us if additional information is required. 8 15 2416 72 73 97 3
Nick Lidell • Phone: (607) 563-5655 • Email: nlidell@amphenol-aao.com www.amphenol-aerospace.com 6 13 2214 33 43 44 55 56 66 67 78 79 89 90 99 100 108 109 116 117 121 4 11 2012 33 45 46 59 60 72 73 86 87 101 102 142 116 155 129 167 143 115 128 177 176 185 184 187 156 168 1 4 51 1 2112 33 44 45 57 58 69 70 82 83 94 130 108 140 120 147 131 107 119 141 151148 21-121 (42†) 23-151 (51†) 25-187 (59†) 19-88 (22†) 8 15 2416 72 73 555347 1 2 10 17 97 3 9-9 (3†) 11-19 (6†) 13-32 (10†) 15-55 (18†) 17-73 (18†) High Density Shell Sizes (Front of Pin Insert Shown) (all contacts are size 23) (†Increased number of contacts in HD38999 insert pattern compared to Standard 38999*contact density of same shell size.) HIGH DENSITY INTERCONNECTS INSERT
Nick Lidell • Phone: (607) 563-5655 • Email: nlidell@amphenol-aao.com www.amphenol-aerospace.com HIGH DENSITY INTERCONNECTS Connector Type Shell Style Service Class Shell Size - Insert Arrangement Contact Type Alternate Positions PCB Optional TV or PTV (Potted version)
07 RW 23-151 P B (P25)
- Shell Size – Insert Arrangement Shell Size Insert Arrangement Number 9- 9 11- 19 13- 32 15- 55 17- 73 19- 88 21- 121 23- 151 25- 187 2. Shell Style
00 Wall Mount Receptacle
40 Wall Mount Double
10 Wall Mount (Clinch
Nuts)
80 Wall Mount with Integral
02 Box Mount Receptacle
12 Box Mount (Clinch Nuts)
01 Line Receptacle
07 Jam Nut Receptacle
47 Jam Nut Double Flange
87 Jam Nut with Integral
97 Reduced Flange Jam
98 Reduced Flange Jam
06 Straight Plug
Integral Backshell (not available in composite)
76 Plug with
- Connector Type TV Tri-Start Series Connector TVP Panel Mounted Receptacle CTV Composite Tri-Start Series CTVP Panel Mounted Composite P (prefix forPotted) Shell Sizes are MIL-DTL-38999, Series III. 5. Contact Type P 500 Cycle Pin Contacts S 500 Cycle Socket Contacts H 1500 Cycle Pin Contacts J 1500 Cycle Socket Contacts 3. Service Class (ALL 175°C) RW Corrosion resistant olive drab cad- mium plated aluminum, 500 hour extended salt spray DT Durmalon plated, alternative to cadmium. Corrosion resistant, 500 hour extended salt spray RoHS Amphenol EU / 2002 / 95 / EC DZ Black Zinc-Nickel alternative to cadmium. 500 hour salt spray, conductive RoHS Amphenol EU / 2002 / 95 / EC DW Corrosion resistant olive drab cad- mium plated aluminum, 1,000 hour extended salt spray RB Marine Bronze - 500 hour salt spray RoHS Amphenol EU / 2002 / 95 / EC RF Electroless nickel plated aluminum, 48 hour salt spray RoHS Amphenol EU / 2002 / 95 / EC RK Corrosion resistant stainless steel, firewall capability, plus 500 hour salt spray resistance RoHS Amphenol EU / 2002 / 95 / EC RKN Corrosion resistant stainless steel, Nonfirewall capability, plus 500 hour salt spray resistance RoHS Amphenol EU / 2002 / 95 / EC RL Corrosion resistant steel, electro deposited nickel, 500 hour salt spray, non firewall RoHS Amphenol EU / 2002 / 95 / EC RS (Non-hermetic connectors), Nickel plated, corrosion resistant steel, firewall capability, 500 hour salt spray RoHS Amphenol EU / 2002 / 95 / EC DB Black Electroless Nickel, 100 hour salt spray RoHS Amphenol EU / 2002 / 95 / EC *Add P prefix for potted ex: PTV
Nick Lidell • Phone: (607) 563-5655 • Email: nlidell@amphenol-aao.com www.amphenol-aerospace.com 6. ALTERNATE POSITION Shell size Key & keyway arrangement identification letter AR° or AP° BSC BR° or BP° BSC CR° or CP° BSC DR° or DP° BSC
9 N 105 140 215 265
11, 13, and N 95 141 208 236 A 113 156 182 292 B 90 145 195 252 C 53 156 220 255 D 119 146 176 298 E 51 141 184 242 and N 80 142 196 293 A 135 170 200 310 B 49 169 200 244 C 66 140 200 257 D 62 145 180 280 E 79 153 197 272 21, and N 80 142 196 293 A 135 170 200 310 B 49 169 200 244 C 66 140 200 257 D 62 145 180 280 E 79 153 197 272 HIGH DENSITY INTERCONNECTS Connector Type Shell Style Service Class Shell Size - Insert Arrangement Contact Type Alternate Positions PCB Options TV or PTV (Potted version) 06 RW 23-151 P B (P25) A plug with a given rotation letter will mate with a re- ceptacle with the same rotation letter. The angles for a given connector are the same whether it contains pins or sockets. Inserts are not rotated in conjunction with the master key/keyway. A, B, C, D, E or blank for normal. DR BSC° CR BSC BR BSC AR BSC MAIN KEYWAY RECEPTACLE (front face shown) MAIN KEYWAY AP BSC BP BSC DP BSCCP BSC PLUG (front face shown) 7. PCB Contact Options Pin Contacts Pin Contacts with Alignment Disc* Socket Contacts Socket Contacts with Alignment Disc PCB tail stickout +/- .040 inch P1 P1AD S1 S1AD .100” nominal P15 P15AD S15 S15AD .150” nominal P2 P2AD S2 S2AD .200” nominal P25 P25AD S25 S25AD .250” nominal P3 P3AD S3 S3AD .300” nominal P35 P35AD S35 S35AD .350” nominal Pre-Tin Options Add "T" to end of suffix for Pre-tinned PC tails Ex: (P15T), (S25ADT)
Nick Lidell • Phone: (607) 563-5655 • Email: nlidell@amphenol-aao.com www.amphenol-aerospace.com CONTACTS & TOOLS CONTACT PART NUMBERS*: Size 23 Sockets 10-597330-735 (M39029/17-172) Size 23 Pins 10-597331-735 (M39029/18-177) Sealing Plugs 10-405996-222 (MS27488-22-2) *Amphenol may use other contacts not listed above TOOLS: Crimp Tool: Daniels M22520/2-01 Positioner: Daniels M22520/2-16 Socket Daniels M22520/2-13 Pin Insertion Tool: Daniels DAK225-22 Removal Tool: Daniels DRK225-22 Insertion/Removal Tool: M81969/16-04 (Plastic)CRIMP BARREL DIA.: (Inches) .034-.036 CRIMP BARREL DEPTH: (Inches) .151-.155 TECHNICAL DATA HD38999 series was designed to meet and/or exceed the specifications of MIL-DTL-38999. The connector series has been tested to all the requirements of 38999 with the use of AS39029 size 23 contacts. Test reports are available upon request. The following is a summary of some of the performance requirements. EMI SHIELDING EFFECTIVENESS: Solid metal to metal coupling, EMI grounding fingers and conductive finishes have proven to be the ultimate in EMI/EMP shielding effectiveness. The following chart illustrated shielding effectiveness data which is typical in HD38999 connectors. 140 120 100 100 200 300 400 500 600 7008 00 NICKEL CLASS F, CLASS M TYPICAL SHIELD EFFECTIVENESS DATA FREQUENCY MEGAHERT Z NICKEL CLASS F, CLASS M MIL-DTL-38999 REQUIREMENTS LEAKAGE dB 140 120 100 1 2 34 5 NICKEL CLASS F, CLASS M TYPICAL SHIELD EFFECTIVENESS DATA NICKEL CLASS F, CLASS M MIL-DTL-38999 REQUIREMENTS 6 7 8 9 10 FREQUENCY GI GAHERT Z LEAKAGE dB Note: Wire insulation diameter greater than 0.045 is too large for the extraction tool to work properly. Connector damage is possible. ELECTRICAL: 22 AWG: 5.0 AMPS 24 AWG: 3.0 AMPS 26 AWG: 2.0 AMPS 28 AWG: 1.5 AMPS Insulation Resistance: 5000 megohms min.@500 VDC 25C Dielectric Withstanding Voltage: 1000 VRMS@sea level MECHANICAL: Metallic Shells: Material: Aluminum al loy, Stainless Steel Protection: Electr oless Nickel, O.D. Cadmium, Durmalon (Nickel PTFE), Zinc Nickel Composite Shells: Material: Thermoplast ic Protection: Electr oless Nickel, O.D. Cadmium, Durmalon (Nickel PTFE), Zinc Nickel Contacts: Material: Copper Al loy Pr otection: Gold over Nickel Insert Retention to Shell: 100 psi in axial load Durability: 500 full mating and unmating cycles Vibration: 60G sine per MIL-DTL-38999L Para 4.5.23.2.1 5G2 Random per EIA-364-28E, T est condition A 1G2 Random per EIA-364-28E, T est condition I Shock: Per EIA-364-27B, 300g
Nick Lidell • Phone: (607) 563-5655 • Email: nlidell@amphenol-aao.com www.amphenol-aerospace.com Environmental: Operating Temperature: –65°C to +175°C Salt Spray: Metallized: Electroless Nickel: 48 hours Anodic Coating, O. D. Cadmium, Durmalon, Zinc Nickel: 500 hours Salt Spray Composite: Electr oless Nickel: 1000 hours O. D. Cadmium, Durmalon, Zinc Nickel: 500 hours TECHNICAL DATA WALL MOUNTING RECEPTACLE TVP00( ) - CRIMP , METAL CTVP00( ) - CRIMP , COMPOSITE M.005 T
4 PLACESTT
4 PLACES
S
2 PLACES
LL (TV) LL (CTV)1 M (TV) M (CTV)1 L (TV) L (CTV)1
1.240 MA X
BAND † BLUE BAND †† –A– Z (TV) Z (CTV)1 BACK PANEL MOUNTING FRONT PANEL MOUNTING Shell Size MS Shell Size Code B Thread Class 2A 0.1P-0.3L- TS (Plated) L Max. (TV) L1 Max. (CTV) M +.000 –.005 (TV) M1 +.000 –.005 (CTV) R1 R2 S Max. T ±.008 Max. (TV) Max. (CTV) A1 Back Panel Mount Front Panel Mount AA Max. Panel Thickness LL +.006 –.000 (TV) LL1 ±.005 (CTV) TT ±.008 See how to build a part number on pages 2 † Red band indicates fully mated †† Blue band indicates rear release contact retention system. Inches
Nick Lidell • Phone: (607) 563-5655 • Email: nlidell@amphenol-aao.com www.amphenol-aerospace.com .005 M (4) CORR OSION RESI STANT STEEL .112-40 UNC-3B I NSERTS A T W M (TV) M (CTV ) .673 ±.002 CONT ACT STICKOUT* .019 ±.001 AA RED BAND † BLUE BAND †† 1S R .005 M (4) CORR OSION RESI STANT STEEL .112-40 UNC-3B SELF-LOCKI NG CLINCH NUTS PER MIL-N-45938/6-4C, M45938/6-6C EXCEPT SHELL SIZES 23 & 25 TV40 .138-32 UNC-3B PER MIL-N-45938/7-2P, M45938/7-4PEXCEPT FOR SHELL SIZES 23 & 25 45° See how to build a part number on pages 2 * Contact stickout dimension: see Step 7 of how to order on page 2. † Red band indicates fully mated †† Blue band indicates rear release contact retention system. WALL MOUNTING DOUBLE FLANGE (PRINTED CIRCUIT BOARD MOUNT) TVP40( ) - CRIMP , METAL CTVP40( ) - CRIMP , COMPOSITE Shell Size MS Shell Size Code A Dia. ±.005 (TV) A Dia. ±.005 (CTV) B Thread Class 2A 0.1P-0.3L-TS (Plated) M +.000 –.005 (TV) M ±.003 (CTV) R (Panel Mount) (CTV) R (Panel Mount (TV) S Max. (TV) S Max. (CTV) AA Max. Panel Thickness PCB Mounting Dimensions T Dia. (TV) TP W (CTV) TP LINE RECEPTACLE TV01( ) - CRIMP , METAL CTV01( ) - CRIMP , COMPOSITE GG (TV) GG (CTV)1 S (TV) S (CTV) B THREAD LL (TV) LL (CTV)1 M (TV) M (CTV) .280 MIN FULL THD L (TV) L (CTV)1 Z (TV) Z (CTV)1 –A– RED BAND□ † BLUE BAND□††See how to build a part number on pages 2 & 3 † Red band indicates fully mated †† Blue band indicates rear release contact retention system. Shell Size MS Shell Size Code B Thread 0.1P-0.3L-TS-2A (Plated) M +.000 –.005 (TV) M +.000 –.005 (CTV) L Max. (TV) L Max. (CTV) S ±.010 (TV) S ±.010 (CTV) Z Max (TV) Z
1 Max
(CTV) GG ±.010 (TV) GG ±.010 (CTV) LL +.006 –.000 (TV) LL ±.005 (CTV)
Nick Lidell • Phone: (607) 563-5655 • Email: nlidell@amphenol-aao.com www.amphenol-aerospace.com BOX MOUNT RECEPTACLE TVP02( ) - CRIMP , METAL CTVP02( )- CRIMP , COMPOSITE Shell Size MS Shell Size Code B Thread Class 2A 0.1P-0.3L- TS (Plated) L Max. (TV) Max. (CTV) M +.000 –.005 (TV) +.000 –.005 (CTV) R1 R2 S Max. T ±.008 Max. (TV) Max. (CTV) A1 Back Panel Mount Front Panel Mount AA Max. Panel Thickness LL +.006 –.000 (TV) LL1 ±.005 (CTV) TT ±.008 M (TV) M (CTV) LL (TV) LL (CTV) AAB THREAD BLUE BAND †† RED BAND † L (TV) L (CTV)1 Z (TV) Z (CTV)1 M.005 T S See how to build a part number on pages 2 & 3 † Red band indicates fully mated †† Blue band indicates rear release contact retention system. **Consult Amphenol Aerospace for availability for box mount receptacles.
Nick Lidell • Phone: (607) 563-5655 • Email: nlidell@amphenol-aao.com www.amphenol-aerospace.com JAM NUT RECEPTACLE TV07( ) - CRIMP , METAL CTV07( ) - CRIMP , COMPOSITE Shell Size MS Shell Size Code B Thread Class 2A 0.1P-0.3L-TS (Plated) C Max. D +.010 –.000 D +.000 –.010 H Hex +.017 –.016 S ±.010 V Thread Metric R Thread (Plated) 9-7543 REDUCED FLANGE JAM NUT RECEPTACLE TV97( ) - CRIMP , METAL C DIA. A M B THREAD R THREAD ‘O’ RING .125 ±.005 .094 ±.005 4 PLACES .062 –.125 PANEL THICKNESS 1.220 REF. +.005 –.000 .043 BLUE BAND† RED BAND JAM NUT D-HOLE MOUNTING Shell Size MS Shell Size Code B Thread Class 2A 0.1P-0.3L-TS (Plated) A +.010 –.005 C Dia. Max. D +.010 –.000 D +.000 –.010 M R Thread (Plated) 9-7543 C H S .062 MIN .125 MAX BLUE BAND †† .418 MAX
1.280 MAX
SHELL SIZES 9/11 – .871 SHELL SIZES 13/25 – .878 .091 MAX B THREAD V THREAD R THREAD RED BAND –A– ‘O’ RING JAM NUT D-HOLE MOUNTING See how to build a part number on pages 2 † Red band indicates fully mated †† Blue band indicates rear release contact retention system. H .059 dia. min., 3 lockwire holes. Formed lockwire hole design (6 holes) is optional
Nick Lidell • Phone: (607) 563-5655 • Email: nlidell@amphenol-aao.com www.amphenol-aerospace.com JAM NUT DOUBLE FLANGE RECEPTACLE (PRINTED CIRCUIT BOARD MOUNT) TV47( ) - CRIMP , METAL CTV47( ) - CRIMP , COMPOSITE S C H HEX .673 ±.002 CONT ACT STICKOU T* .019 ±.001 V M .889 MA X. B THREAD R THREAD .062-.125 PANE L THICKNESS (4) CORR OSION RESI STANT STEEL .112-40 UNC-3B I NSERTS .005 M 45°RED BAND † BLUE BAND W 2A 0.1P-0.3L-TS (Plated) C ±.005 (Jam Nut Flange Dia. +.010 –.000 +.000 –.010 H Hex +.017 –.016 M Dia. ±.005 R Thread Metric (Plated) S +.011 –.010 PCB Mounting Dimensions V Dia. (TV) TP W (CTV) TP See how to build a part number on pages 2 * Contact stickout dimension: see Step 7 of how to order on page 2. † Red band indicates fully mated †† Blue band indicates rear release contact retention system. H .059 dia. min., 3 lockwire holes. Formed lockwire hole design (6 holes) is optional
Nick Lidell • Phone: (607) 563-5655 • Email: nlidell@amphenol-aao.com www.amphenol-aerospace.com STRAIGHT PLUG TV06( ) - CRIMP , METAL CTV06( ) - CRIMP , COMPOSITE 1.263 MAX
1.220 MAX B THREAD
.359 MAX .359 MAX .591 +.003 –.000 BLUE BAND †
1.263 MAX
Q –A– V THREAD .591 +.003 –.000 –A– Q B THREAD BLUE BAND † METAL COMPOSITE Shell Size MS Shell Size Code B Thread 0.1P-0.3L-TS-2B (Plated) Q Dia. Max. 9 A .6250 .858 11 B .7500 .984 13 C .8750 1.157 15 D 1.0000 1.280 17 E 1.1875 1.406 19 F 1.2500 1.516 21 G 1.3750 1.642 23 H 1.5000 1.768 25 J 1.6250 1.890 † Blue band indicates rear release contact retention system STRAIGHT PLUG WITH INTEGRAL BACKSHELL TV96( ) (TV TYPE) - CRIMP , METAL This MIL-DTL-38999 Series III style connector features an integral backshell design that eliminates the need for costly backshell accessories. The backshell feature is incorporated into the rear of the connector shell, allowing the user to attach the shield of their cable directly to the connector. This provides superior EMI shielding and ease for overmold applications. The straight plug with integral backshell is available in aluminum shells with OD Cad or Electroless Nickel plating. Shell Size MS Shell Size Code A Max. B +.005 –.000 C +.003 –.002 9 A .859 .416 .472 11 B .969 .524 .580 13 C 1.141 .652 .708 15 D 1.266 .810 .866 17 E 1.391 .928 .984 19 F 1.500 1.046 1.102 21 G 1.625 1.164 1.220 23 H 1.750 1.282 1.338 25 J 1.875 1.400 1.456 See how to build a part number on pages 2 † Blue band indicates rear release contact retention system. A DIA. B C 1.600 MAX. .500 ±.002 .313 ±.002 +.001 –.002.376 +.001 –.002.063 BLUE BAND†
Nick Lidell • Phone: (607) 563-5655 • Email: nlidell@amphenol-aao.com www.amphenol-aerospace.com Notice: Specifications are subject to change without notice. Contact your nearest Amphenol Corporation Sales Office for the latest specifications. All statements, information and data given herein are believed to be accurate and reliable but are presented without guarantee, warranty, or responsibility of any kind, expressed or implied. Statements or suggestions concerning possible use of our products are made without representation or warranty that any such use is free of patent infringement and are not recommendations to infringe any patent. The user should assume that all safety measures are indicated or that other measures may not be required. Specifications are typical and may not apply to all connectors. AMPHENOL is a registered trademark of Amphenol Corporation. ©2020 Amphenol Corporation REV :3/30/2020 NEW CUSTOM DESIGNED HD38999 CONNECTORS - PROVIDE MORE INTERCONNECT SOLUTIONS ALIGNMENT DISKS Alignment disks keep contacts aligned for easier insertion into circuit boards. These are typically ordered with the connector - see step 7 of How to Order on page 2. FILTERED HD38999 CONNECTORS - FOR EMI/EMP PROTECTION High density patterns are available in filter 38999 connectors - consult Amphenol Aerospace for ordering. D DIA. .032 ±.005 Shell Size D Dia. ±.010 9 .234 11 .350 13 .500 15 .725 17 .750 19 .850 21 .953 23 1.147 25 1.250 HD38999 FOR GIGABIT ETHERNET APPLICATIONS The HD38999 is available for high speed (Gigabit Ethernet) data transmission in the size 9-9 insert pattern. Data transmission performance of this connector insert: 10 Base T, 100 Base TX, and 1000 Base T networks using Cat 5e per TIA/EIA568B and Class D per ISO/IEC 11801. (Test report available - consult Amphenol Aerospace for more information) 9 7 Blue White/Blue White/Green Ground/or cavity not used Green White/Brown Brown White/Orange Orange VIEW REAR OF CONNECTOR SIGNAL-GROUND PIN CONFIGURATION WIRING RECOMMENDATIONS HD38999 CONNECTOR WITH 9-9 INSERT PATTERN (REAR VIEW)