MIL-DTL-26500

MIL-DTL-26500 AMPHENOLPCD | Alldatasheet

Document overview

• Manufacturer or author: Provided By alldatasheet.com(free datasheet download site)
• PDF pages: 37

Technical content

Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 395 Amphenol MIL-DTL-26500, Pyle ® MIL-DTL-26500, Pyle® Typical Markets:

• Military & Commercial Aviation
• High Temperature Applications
• Meets Boeing Specifications
• Missiles & Ordnance AmphenolAerospace New/Featured TABLE OF CONTENTS MIL-DTL-26500, Pyle® Connectors MIL-DTL-26500 Aluminum/Stainless Steel Shell Styles:
• Single Hole (D-hole) Mounted Receptacle,Threaded MS24265, Pyle ZZY . . . .406
• Single Hole (D-hole) Mounted Receptacle, Bayonet MS24265, Pyle ZZW . . . .409
• Ratchet Lock Plug/ Non-Decoupling Plug, Mating Flange MIL-DTL-26500 Firewall Class K Stainless Steel Shell Styles:
• Square Flange Mounted Receptacle, Firewall MS27613K, Pyle FPK Threaded MS27613K, Pyle
• Single Hole (D-hole) Mounted Receptacle Firewall MS27614K, Pyle FPK Threaded
• Straight Plug, Firewall MS27615K, Pyle FPK Threaded MS27615K, Pyle FYL, Bayonet MIL-DTL-26500, 48 Series Interconnect Products: MIL-DTL-26500 Hermetic Receptacle Shell Styles:
• Pyle ZZL/ZZB Hermetic Receptacles (three styles) Threaded or Bayonet . . . .421 Contacts & Accessories
• Shielded Coaxial Contacts, Contact Terminating Tools, Assembly Instructions,

AmphenolAerospace Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Dualok III SJT 38999 PCB HD EMI Filter Transient I II Accessories Herm/Seal Aquacon Fiber Optics Contacts Connectors Cables HIgH SPEED 26482 Matrix 2

83723 III

Matrix|Pyle High quality and dependability are the earned reputations of the Amphenol/Pyle Series of connectors designed to meet the specification requirements of MIL-DTL-26500. Serving such diverse fields as avionics, missile systems, aircraft general-purpose applications, aircraft engines and firewalls. Amphenol /Pyle MIL-DTL-26500 Connectors are medium sized connectors with a rugged design, lightweight construction and continuously dependable performance. This product family provides the following design features and options: Aluminum Connectors - Military Classes R and G; Proprietary (ZZY, ZZW)

• General purpose, environmentally resistant
• Threaded or bayonet coupling
• Square flange or single hole receptacles, and straight plug shell styles
• Black anodize non-conductive finish for class R and a conductive finish in class G that provides a minimum resistance path through the shell for grounding purposes
• Coupling nuts are hard coat treated for added protection against wear
• Rear accessory threads accommodate standard MS27291 series cable supports or related accessory hardware Stainless Steel Connectors - Military Class E; Proprietary (ZZY, ZZW)
• Machined from 300-series stainless steel providing superior strength and wear characteristics
• Threaded or bayonet coupling
• Shells experience a less than 10% loss in yield strength at elevated temperatures, 204°C (399°F)
• Shell hardware resists corrosion for the life of the connector without the need of additional finishes
• Same shell styles offered as in aluminum
• Variety of stainless steel accessories are available Firewall Connectors – Military Class K; Proprietary (FPK, FYL)
• Meets the fireproof requirements of MIL-DTL-5015, Class K
• Threaded or bayonet coupling
• FPL - threaded coupling; same as FPK; used on Lockheed Aircraft
• FP5K - threaded coupling; same as FPK; qualified for General Electric
• Non-magnetic stainless steel shells designed for superior strength and elevated temperatures up to 460°F for extended periods
• Same shell styles as stainless steel and aluminum versions

48 Series Receptacle Short Skirt -

Amphenol special application connector

• Low profile design for restricted installation requirements
• Wire Splice Connector
• Space saving, single contact, wire splice module Hermetic Connectors - Military Class H; Proprietary (ZZL, ZZB)
• See page 421 for brief description
• See page 421 for hermetic insert availability
• Consult Amphenol Aerospace for availability and ordering information. Contacts and Accessories for MIL-DTL-26500 connectors
• SAE AS39029 qualified contacts and special application contacts including thermocouple, printed circuit board and shielded/coaxial types
• Boeing specification contacts
• Aluminum and stainless steel cable supports; aluminum dummy receptacles
• Contact crimping/ installation/removal tools for Amphenol 48 series and Pyle-National MIL-DTL-26500 series Commercial Design with PC Tail Contacts
• Single piece insert construction
• PC Tail Contacts
• Special shell geometries
• For high volume cost sensitive applications MIL-DTL-26500, Pyle® Connectors Product Introduction and Options

AmphenolAerospaceContact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com II Dualok III SJT 38999 I PCB Accessories Aquacon HD EMI Filter Transient Herm/Seal Fiber Optics Contacts Connectors Cables HIgH SPEED 26482 Matrix 2 Matrix|Pyle 5015 Crimp Rear Release Matrix 26500 Pyle 22992 Class L Back- Shells Options Others MIL-DTL-26500, Pyle® Connectors Features and Class Descriptions Amphenol®/Pyle MIL-DTL-26500 Connectors are qualified to Military Specification MIL-DTL-26500, as well as numerous high performance customer specifications. These connectors are available in aluminum or stainless steel shells, with bayonet or threaded coupling, and are qualified to meet the specifications of the following MIL-DTL-26500 classes: MIL-DTL-26500 Classes Amphenol/ Pyle Series Classes Hardware Description Finish Class R: (Environmental Resistant) A Aluminum Alloy Black Anodize Class G M Aluminum Alloy Chromium Class E R Stainless Steel Passivated Class K Firewall FPK/FYL Stainless Steel Passivated Class H Hermetic HC CRS/Stainless Steel Various Crimp Contacts Rear-insertable, front-releasable, crimp style contacts are machined from a copper alloy material, plated gold over nickel, and are qualified to specification SAE AS39029. Contacts are crimp terminated outside the connector assembly and inserted into the appropriate cavity by means of a hand tool. Socket contacts utilize a multi-tined construction and feature a “C” spring which grips the tines, and ensures consistent and repetitive insertion/ withdrawal forces. Contact tines are protected by a stainless steel shroud. An optional pencil-clip thermocouple socket design is also offered. See page 422 for more information on thermocouple contacts. Alternate Keying All MIL-DTL-26500 Series Connector shells can be furnished with normal or any of five alternate key positions. (See page 400). Each plug shell has a master key and four alternate keys. The position of the alternate keys in relation to the fixed master key determines the key identification. Inserts are bonded to the shell in relation to the master key, thus allowing positive protection against mis-mating when differing circuits exist side by side. Connector Sealing The insert design utilizes a combination of resilient and rigid insulators to offer a connector with total sealing capabilities. Bonded interfaces between the resilient and rigid dielectric components eliminate air voids and thus protect the connector from potential degradation due to moisture and altitude conditions. In Firewall Class K connectors, the resilient insert forms the primary contact seal and is bonded to a molded ceramic rigid insert. The insert assembly is physically bonded and mechanically retained to the inside surface of the stainless steel shell, providing a void-less, mono-block configuration impervious to adverse environments. A pressure seal at the connector interface is accomplished through the aid of a coupling device which compresses the front resilient insulations and thus offers a seal around each contact which prevents the passage of air or moisture through the contact cavity. Back resilient insulators are designed with a triple sealing grip at each wire hole to offer positive sealing and prevent wicking of moisture through the connector without the use of external clamping rings or adapters. In addition, a dynamic “O” ring seal engages the front of the plug shell when connectors are mated and offers yet another barrier to moisture and containments. Fluid/Temperature Resistance The fluorosilicone compound elastomer, developed by Pyle-National, exceeds all specification requirements and provides excellent resistance to tear, compression set, fluids, and high temperatures. Amphenol/Pyle’s fluorosilicone compound offered in Class R, G, E and K is capable of reliability resisting: - MIL-H-5606 hydraulic fluid - MIL-L-9236 lubricating oil - MIL-L-7808 and MIL-L-23699 lubricating oils - MIL-J-5624 (JP-5) jet fuel - Glycol - Alkaline cleaning solutions of pH 10 or higher. Test methods are as defined in MIL-DTL-26500 specification. Alternate compounds have been developed by Pyle-National to solve unique user requirements not addressed by the specifications. Connectors have the capability of resisting high ambient temperatures up to 200°C (392°F) for long periods of time, thus contributing to an extended connector life. Connectors will withstand a combined ambient and internal temperature due to thermal rise of current carrying capacity of 238°C (469°F). Amphenol ®/Pyle® Firewall, Class K, connectors have the inherent ability to resist high temperatures up to 460°F (total temperature) for extended periods of time and can resist short time exposures (20 minutes) to prevent passage of a direct 2000°F flame. MIL-DTL-26500, Pyle® Connectors Product Introduction and Options

AmphenolAerospace Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Dualok III SJT 38999 PCB HD EMI Filter Transient I II Accessories Herm/Seal Aquacon Fiber Optics Contacts Connectors Cables HIgH SPEED 26482 Matrix 2 Matrix|Pyle MIL-DTL-26500, Pyle® Specifications TEST REQUIREMENTS MILITARY SPECIFICATIONS PYLE CONNECTOR CAPABILITIES Air Leakage (Classes E, G, R & K) 1 cu. inch per hr. max. -55°C (-67°F) Comply Altitude Immersion (Classes E, G, R & K) Sea level 1 inch of mercury, 3 cycles (IR 5000 megohms hi-pot 1500 volts-submerged) Comply Contact Retention (Classes E, G, R & K) Size 20 contact 20 lbs. min. Size 16 contact 25 lbs. min. Size 12 contact 30 lbs. min. Exceeds specifications Collet Retention No requirement Without damage to the collet or its retention means: Contact Insertion Force (Classes E, G, R & K) All size contacts 10 lbs. max. Comply Coupling Forces Torque required to couple and uncouple mating plugs and receptacles is not to exceed the values listed: Shell size Torque inch lbs. Comply Fluid Resistance (Classes E, G, R & K) 20 hrs. immersion in MIL-H-5606 hydraulic fluid and MIL-L-9236 lubrication oil. Must meet hi-pot. 20 hrs. min., fully functional physically and electrically after immersion. No deteriora tion of resilient material. Ground Resistance (Class G) .250 ohms backshell of plug to rear of receptacle flange. Comply High Potential (Classes E, G, R & K)

1500 VRMS mated & unmated at sea level

1000 VRMS mated to 110,000 ft. altitude Exceed with ample margin of safety. Insert Retention (Classes E, G, R & K) 75 psi. from either direction for 5 seconds. Exceeds specifications. Insulation Resistance (Classes E, G, R & K) 21°C (70°F), 5000 megohms between adjacent contacts and any contact and shell. Exceeds specifications. Low Temperature (Classes E, G, R & K) -55°C (-67°F) Comply Magnetic Permeability (Classes E, G, R & K) 2 mu. maximum Comply Moisture Resistance (Classes E, G, R & K) 1000 megohms min. per MIL-STD. 202 method 106 Comply Ozone Exposure (Classes E, G, R & K) 0.10 to .015% ozone exposure Comply Physical Shock (Classes E, G, R & K)

50 G’s, 3 axis, per MIL-STD-202, method 213, test condition C,

wired to monitor 1 microsecond discontinuity. Comply Sand & Dust Exposure (Classes E, G, R & K) No requirement. Meet MIL-E-5272 condition “B” Temperature Life (Classes E, G, R & K) Connector fully functional for 1000 hours at 200°C (392°F) ambi ent internal temperature 238°C (460°F) Comply Thermal Shock (Mated) (Classes E, G, R & K) Cycled five times from -55°C to 260°C, held for 30 minutes at each temperature and transferred to the other in 2 minutes or less, with no evidence of damage. Comply Vibration (Classes E, G, R & K) MIL-Std. 202 method 204 condition “D” at R. T., Comply - monitored for a max. of 1 micro second discontinuity. Flame Resistance (Class K) Performance requirements of Paragraph 4.5.18 Fireproof (Class K of MIL-DTL-5015D) Exceeds specifications 8 10 12 14 16 18 20 22 24 9 10 14 17 23 26 31 38 46 Size 20 – 75 lbs. min. Size 16 – 140 lbs. min Size 12 – 160 lbs. min.

AmphenolAerospaceContact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com II Dualok III SJT 38999 I PCB Accessories Aquacon HD EMI Filter Transient Herm/Seal Fiber Optics Contacts Connectors Cables HIgH SPEED 26482 Matrix 2 Matrix|Pyle 5015 Crimp Rear Release Matrix 26500 Pyle 22992 Class L Back- Shells Options Others Front Face of Pin Insert or Rear Face of Socket Insert Illustrated CONTACT LEGEND 20 16 12 † Designates Non-MS Configurations. K designates Firewall Class K inserts. H designates Hermetic inserts. Contact cavities are identified with a spiral guide line indicating cavity sequence. The first and last cavities are numbered and every tenth cavity is bracketed. Symmetrical about center line. Insert Arrangement 08-02 08-03 H 10-02 10-05H 10-20H 12-03KH 12-12H 14-03 14-04K Service Rating I I I I I I I I I Number of Contacts 2 3 2 5 2 3 12 2 1 4 Contact Size 20 20 20 20 16 16 20 16 12 12 Insert Arrangement 18-31KH 20-16 20-25 20-28 20-39 20-41 Service Rating I I I I I I Number of Contacts 31 16 19 6 24 4 37 2 41 Contact Size 20 16 20 12 20 12 20 16 20 3 1 15 1 3 2 Insert Arrangement 14-07KH 14-12 14-15KH 16-10KH 16-24KH 18-08KH 18-11 18-14KH Service Rating I I I I I I 1 I Number of Contacts 7 9 3 15 10 24 8 10 1 14 Contact Size 16 20 16 20 16 20 12 16 12 16 1 1 MIL-DTL-26500, Pyle® Insert Arrangements Shielded Coaxial Shielded Coaxial

AmphenolAerospace Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Dualok III SJT 38999 PCB HD EMI Filter Transient I II Accessories Herm/Seal Aquacon Fiber Optics Contacts Connectors Cables HIgH SPEED 26482 Matrix 2 Matrix|Pyle MIL-DTL-26500, Pyle® Insert Arrangements Alternate Keying Insert Arrangement 22-55KH 24-30† K 24-43** 24-57 Service Rating I I I I Number of Contacts 55 30 23 20 55 2 Contact Size 20 16 20 16 20 12 Alternate Keying Positions of Shells ALTERNATE POLARITY KEYWAY ARRANGEMENTS (Shell sizes 12, 14, 16, 18, 20, 22, 24, 28) View of front face of receptacle shell. Angles are counter-clock wise from “N” keyway. For plug shell, the key locations are clock wise when viewed from front of plug. Position For Connectors Size 8 and 10 For Connectors Size 12, 14, 16, 18, 20, 22, 24 and 28 A B C D A B C D Normal 105° 140° 215° 265° 105° 140° 215° 265° 6 102° 132° 248° 320° 18° 149° 192° 259° 7 80° 118° 230° 312° 92° 152° 222° 342° 8 35° 140° 205° 275° 84° 152° 204° 334° 9 64° 155° 234° 304° 24° 135° 199° 240° Y or 10* 25° 115° 220° 270° 98° 152° 268° 338° * Y is used for all Military part number call-outs - aluminum/stainless steel and firewall; 10 is used for Amphenol/Pyle part number call-outs - aluminum/stainless steel only. (See how to order pages 403, 404 and 414). Insert Arrangement 24-61 28-40†K 28-42†K Service Rating I I I Number of Contacts 61 36 4 42 Contact Size 20 16 12 16 1 1 † Designates Non-MS Configurations. K designates Firewall Class K inserts. H designates Hermetic inserts. Contact cavities are identified with a spiral guide line indicating cavity sequence. The first and last cavities are numbered and every tenth cavity is bracketed. Symmetrical about centerline. CONTACT LEGEND 20 16 12 D C B A Master Polarizing Keyway Shown is Engaging Face View of Receptacle Shell with Keyways Keying Positions (Plug Shell Keys would be Opposite) Insert Arrangement 22-12K 22-19KH 22-27† 22-32 Service Rating I I I I Number of Contacts 12 19 27 26 6 Contact Size 12 16 16 20 12 127 Front Face of Pin Insert or Rear Face of Socket Insert Illustrated

AmphenolAerospaceContact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com II Dualok III SJT 38999 I PCB Accessories Aquacon HD EMI Filter Transient Herm/Seal Fiber Optics Contacts Connectors Cables HIgH SPEED 26482 Matrix 2 Matrix|Pyle 5015 Crimp Rear Release Matrix 26500 Pyle 22992 Class L Back- Shells Options Others MIL-DTL-26500, Pyle® Quick Reference Charts THREADED COUPLING PYLE ZZY MS2426X( )TXX Shell Style (Stainless Steel pictured) Basic Performance Level Hardware Description* Class* Basic Part Number** Square Flange Mounted Receptacle Threaded Coupling General Purpose, Environmental Resistant Aluminum Military Class R or G MS24264(R or G)XXTXX Pyle A or M Series ZZY -(A or M)X-17XX Superior Strength, Corrosion Resistance up to 204°C (399°F) Stainless Steel Military Class E MS24264EXXTXX Pyle R Series ZZY -RX-17XX Single Hole (D-Hole) Mounted Receptacle Threaded Coupling General Purpose, Environmental Resistant Aluminum Military Class R or G MS24265(R or G)XXTXX Pyle A or M Series ZZY -(A or M)X-15XX Superior Strength, Corrosion Resistance up to 204°C (399°F) Stainless Steel Military Class E MS24265EXXTXX Pyle R Series ZZY -RX-15XX Straight Plug Threaded Coupling General Purpose, Environmental Resistant Aluminum Military Class R or G MS24266(R or G)XXTXX Pyle A or M Series ZZY -(A or M)X-10XX Superior Strength, Corrosion Resistance up to 204°C (399°F) Stainless Steel Military Class E MS24266EXXTXX Pyle R Series ZZY -RX-10XX BAYONET COUPLING PYLE ZZW MS2426X( )BXX Shell Style (Stainless Steel pictured) Basic Performance Level Hardware Description* Class* Basic Part Number** Square Flange Mounted Receptacle Bayonet Coupling General Purpose, Environmental Resistant Aluminum Military Class R or G MS24264(R or G)XXBXX Pyle A or M Series ZZW-(A or M)X-17XX Superior Strength, Corrosion Resistance up to 204°C (399°F) Stainless Steel Military Class E MS24264EXXTXX Pyle R Series ZZW-RX-17XX Single Hole (D-Hole) Mounted Receptacle Bayonet Coupling General Purpose, Environmental Resistant Aluminum Military Class R or G MS24265(R or G)XXBXX Pyle A or M Series ZZW-(A or M)X-15XX Superior Strength, Corrosion Resistance up to 204°C (399°F) Stainless Steel Military Class E MS24265EXXTXX Pyle R Series ZZW-RX-15XX Straight Plug Bayonet Coupling General Purpose, Environmental Resistant Aluminum Military Class R or G MS24266(R or G)XXBXX Pyle A or M Series ZZW-(A or M)X-10XX Superior Strength, Corrosion Resistance up to 204°C (399°F) Stainless Steel Military Class E MS24266EXXTXX Pyle R Series ZZW-RX-10XX NA designates not available * See how to order, page 403, for further description of hardware classes. ** See how to order, page 403, to complete part numbers.

AmphenolAerospace Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Dualok III SJT 38999 PCB HD EMI Filter Transient I II Accessories Herm/Seal Aquacon Fiber Optics Contacts Connectors Cables HIgH SPEED 26482 Matrix 2 Matrix|Pyle MIL-DTL-26500, Pyle® Quick Reference Charts RATCHET LOCK PLUG, BAYONET PYLE ZZY Shell Style (Stainless steel only) Basic Performance Level Hardware Description* Class* Basic Part Number** Ratchet Lock Plug Non-Decoupling Superior Strength, Corrosion Resistance up to 204°C (399°F) Employs ratchet feature in last 120° of rotation to eliminate need for safety-wiring Stainless Steel only Pyle R Series (Commercial only) ZZY -RX-12XX NNDC Plug New Non-Decoupling Superior Strength, Corrosion Resistance up to 204°C (399°F) Stainless Steel only Pyle R Series (Commercial only) ZZY -RX-13XX * See how to order, page 403, for further description of hardware classes. ** See how to order, page 403, to complete part numbers. RATCHET LOCK PLUG & MATING FLANGE MOUNTED, THREADED RECEPTACLE PYLE ZZY Shell Style (Stainless steel pictured) Basic Performance Level Hardware Description* Class* Pyle Basic Part Number** Ratchet Lock Plug Non-Decoupling Designed to meet high vibration requirements beyond MIL-DTL-26500. Aluminum Pyle A Series ZZY (A, D, F , M) X-12 (D, E or F) XX Stainless Steel Pyle R Series ZZY -RX-12 (D, E or F)XX Square Flange Mounted Receptacle Threaded Coupling Designed to meet high vibration requirements beyond MIL-DTL-26500. Aluminum Pyle A Series ZZY (A or F) X-17(D, E or F) XX Stainless Steel Pyle R Series ZZY -RX-17 (D, E or F) XX * See how to order, page 404, for further description of hardware classes. ** See how to order, page 404, to complete part numbers.

AmphenolAerospaceContact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com II Dualok III SJT 38999 I PCB Accessories Aquacon HD EMI Filter Transient Herm/Seal Fiber Optics Contacts Connectors Cables HIgH SPEED 26482 Matrix 2 Matrix|Pyle 5015 Crimp Rear Release Matrix 26500 Pyle 22992 Class L Back- Shells Options Others MIL-DTL-26500, Pyle® – How to Order Threaded/Bayonet Military & Commercial Accessory threads for aluminum and stainless steel hardware differ, and care should be taken in selection of alternate accessory hardware that will conform to the threads noted in the dimensional tables within this catalog. Step 1. Select a Shell Style Shell Style Service Class Shell Size Coupling Type Insert Arrangement Contact Type Alternate Keying MS24266 R 22 T 55 P 6 Designates MS24264 Square Flange Mounted Receptacle MS24265 Single D-Hole Mounted Receptacle MS24266 Straight Plug Easy steps to build a part number... Military Step 2. Select a Service Class Designates R Aluminum, non-conductive (black anodize finish) G Aluminum, conductive (chromium finish) E Stainless steel, Passivated Step 3. Select a Shell Size 8 10 12 14 16 18 20 22 24 Arrangements. First number represents Shell Size, second number is the Insert Arrangement. Step 6. Select a Contact Type Designates P Pin Contacts S Socket Contacts Step 7. Select an Alternate Keying Position of Shell 6, 7, 8, 9, Y (N for Normal) See page 400. Step 4. Select a Coupling Type Designates T Threaded B Bayonet Step 5. Select an Insert Arrangement from page 399 & 400 Step 1. Select a Shell Style Shell Style Service Class Contacts/ Accessories Shell Style Shell Size Insert Arrangement Contact Type Alternate Keying Contact Plating Deviations/ Specials ZZY A C 10 22 55 P 6 D XXX Designates ZZY Threaded Coupling ZZW Bayonet Coupling Easy steps to build a part number... Pyle Commercial Step 2. Select a Service Class Designates A Aluminum, non-conductive (black anodize finish) D Aluminum, O.D. CAD/Ni F Aluminum, Clear Cadmium plated M Aluminum, conductive (chromium finish) R Stainless steel, Passivated Arrangements. First number represents Shell Size, second number is the Insert Arrangement. Step 7. Select a Contact Type Designates P Pin Contacts S Socket Contacts Step 3. Select Contacts & Accessories Designates No Digit with contacts and cable support C without cable support, with contacts D Without contacts, with cable support O Without contacts or cable support Step 6. Select an Insert Arrangement from page 399 & 400 Step 4. Select a Shell Style Designates

10 Straight Plug

12 Non-Decoupling Plug(Ratchet Lock)

13 New Non-Decoupling Plug (NNDC) (SS

only)

15 Single Hole Mounting Receptacle

17 Square Flange Receptacle

Step 8. Select an Alternate Keying Position of Shell 06, 07, 08, 09, 10 (Omit for Normal) See page 400. Step 5. Select a Shell Size 8 10 12 14 16 18 20 22 24 28 Step 9. Select a Contact Plating Designates D Gold T Rhodium Step 10. Deviation/ Specials Consult Amphenol for more information. MIL-DTL-26500, Pyle® Quick Reference Charts

AmphenolAerospace Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Dualok III SJT 38999 PCB HD EMI Filter Transient I II Accessories Herm/Seal Aquacon Fiber Optics Contacts Connectors Cables HIgH SPEED 26482 Matrix 2 Matrix|Pyle MIL-DTL-26500, Pyle® – How to Order Ratchet Lock Plug, Mating Flange Receptacle Amphenol®/Pyle® connectors are specifically designed to meet high vibration requirements above and beyond the specification require ments of MIL-DTL-26500. The plug connector features a unique non-decoupling device which offers a ratchet mechanism designed to engage as the threaded connectors approach a bottomed condi- tion. Connector coupling assembly continues to ratchet for approxi mately 120 degrees until the mated connectors reach a complete metal-to-metal bottomed condition. The ratchet device maintains the connectors in a fully coupled condition, thus eliminating the need for safety wiring. Additional features include:

• Modified accessory thread to accommodate MIL-DTL-83723 back shell hardware.
• Rear accessory teeth are featured on both the plug and recepta cle shell to assure non-rotation of accessory hardware
• Intermateable with all MIL-DTL-26500 threaded connectors of like insert arrangement and key position Accessory threads for aluminum and stainless steel hardware differ, and care should be taken in selection of alternate accessory hardware that will conform to the threads noted in the dimensional tables within this catalog. Step 1. Select a Shell Style Shell Style Service Class Contacts & Accessories Shell Style Accessory Style Insert Arrangement Contact Type Alternate Keying Contact Plating Deviations/ Specials ZZY A C 12 D 14 04 P 06 D Designates ZZY Threaded Coupling Easy steps to build a part number... Pyle Commercial Step 2. Select a Service Class Designates A Aluminum, non-conductive (black anodize finish) D Aluminum, O.D. CAD/Ni F Aluminum, Clear Cadmium plated M Aluminum, conductive (chromium finish) R Stainless steel, Passivated First number represents Shell Size, second number is the Insert Arrangement. Step 7. Select a Contact Type Designates P Pin Contacts S Socket Contacts Step 3. Select Contact & Accessory Designates No Digit With contacts and clamp C With contacts O Without contacts Step 6. Select an Insert Arrangement from Page 399 & 400 Step 8. Select an Alternate Keying Position of Shell 06, 07, 08, 09, 10 (Omit for Normal) See page 400 Step 5. Select a Shell Size 10 12 14 16 18 20 22 24 28 Step 9. Select a Contact Plating Designates D Gold plate per MIL-DTL-39029 T Rhodium plate per MIL-DTL-26636 Step 5. Select Accessory Style Designates D Rear accessories per MIL-DTL-83723, 3 Accessory Serrations. E Rear accessories per MS 3155 (360° Accessory Serrations) F Rear accessories per MS 3155 with EMI Band (360° Accessory Serrations) Step 4. Select a Shell Style Designates

12 Non-Decoupling Plug, (Ratchet Lock)

13 New Non-Decoupling Plug (NNDC) (SS only)

17 Square Flange Mounted Receptacle

Step 10. Deviations/Specials Consult Amphenol for more information.

AmphenolAerospaceContact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com II Dualok III SJT 38999 I PCB Accessories Aquacon HD EMI Filter Transient Herm/Seal Fiber Optics Contacts Connectors Cables HIgH SPEED 26482 Matrix 2 Matrix|Pyle 5015 Crimp Rear Release Matrix 26500 Pyle 22992 Class L Back- Shells Options Others MS24264, Pyle® ZZY, MIL-DTL-26500 Square Flange Mounted Receptacle, Threaded Shell Size M Cable Support Thread Aluminum Connector Weight (lbs.) max including Contacts R Coupling Thread S Flange Width ±.005 T Mounting Hole Centers ±.005 Y Back Mount Min. Hole Z Front Mount Min. Hole Steel NS-2A Alum. UNEF-2A Modified Pin Insert Socket Insert NA designates not available. ** Not available in Stainless Steel. † Not available in Aluminum. All dimensions for reference only. STAINLESS STEEL Pyle ZZY-RX-17XX Series MS24264EXXTXX Military Class E ALUMINUM Pyle ZZY-XX-17XX Series MS24264RXXTXX Military Class R and G .125/.116 SIZES 8 TO 22 .154/.145 SIZES 24 & 28 (4 HOLES) R THREAD S T T S Y S T T S Y 1.375 MAX. .718 +.010 1.075 ±.010 M THREAD.125 MAX. PANEL THICKNESS .062 ±.010 Z .125/.116 SIZES 8 TO 22 .154/.145 SIZES 24 & 28 (4 HOLES) R THREAD 1.375 MAX. .718 ±.010 1.285 ±.010 M THREAD .125 MAX. PANEL THICKNESS .062 +.010 Z Shell Style Service Class Shell Size Coupling Type Insert Arrangement Contact Type Alternate Keying MS24264 E, R, G XX T XX X X Shell Style Service Class Contacts & Accessories Shell Style Shell Size Insert Arrangement Contact Type Alternate Keying Contact Plating Deviations/ Specials ZZY X X 17 XX XX X X X XXX Part # To complete see how to order page 403. Military Commercial MIL-DTL-26500, Pyle® – How to Order Ratchet Lock Plug, Mating Flange Receptacle

AmphenolAerospace Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Dualok III SJT 38999 PCB HD EMI Filter Transient I II Accessories Herm/Seal Aquacon Fiber Optics Contacts Connectors Cables HIgH SPEED 26482 Matrix 2 Matrix|Pyle MS24265, Pyle® ZZY, MIL-DTL-26500 Single Hole (D-Hole) Mounted Receptacle, Threaded Shell Size M Cable Support Thread Aluminum Connector Weight (lbs.) max including Contacts R Coupling Thread S Flange Width ±.005 T Lock Nut Flats Y Dia Mounting Hole Z Flat Mounting Hole Rec. min. Torque Jam Nut Inch/Lbs. Steel NS-2A Alum. UNEF-2A Modified Pin Insert Socket Insert Steel Alum.

08 NA NA NA NA NA NA NA NA NA NA NA

20 NA NA .152 .157 NA NA NA NA NA NA 100 24 1.411-36 1.437-18 .208 .212 NA NA NA NA NA NA 133

28 NA NA NA NA NA NA NA NA NA NA NA

NA designates not available. ** Not available in Stainless Steel. All dimensions for reference only. STAINLESS STEEL Pyle ZZY-RX-15XX Series MS24265EXXTXX Military Class E ALUMINUM Pyle ZZY-XX-15XX Series MS24265RXXTXX Military Class R S D FLAT PANEL CUT -OUT Z Y T S 1.375 MAX. .771 +.010 1.075 ±.010 M THREADR THREAD .062 MIN.125 MAX. PANEL THICKNESS S T S 1.375 MAX. .771 +.010 1.285 ±.010 M THREADR THREAD .062 MIN.125 MAX. PANEL THICKNESS Shell Style Service Class Shell Size Coupling Type Insert Arrangement Contact Type Alternate Keying MS24265 E or R XX T XX X X Shell Style Service Class Contacts & Accessories Shell Style Shell Size Insert Arrangement Contact Type Alternate Keying Contact Plating Deviations/ Specials ZZY X X 15 XX XX X X X XXX Part # To complete see how to order page 403. Military Commercial

AmphenolAerospaceContact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com II Dualok III SJT 38999 I PCB Accessories Aquacon HD EMI Filter Transient Herm/Seal Fiber Optics Contacts Connectors Cables HIgH SPEED 26482 Matrix 2 Matrix|Pyle 5015 Crimp Rear Release Matrix 26500 Pyle 22992 Class L Back- Shells Options Others MS24266, Pyle® ZZY, MIL-DTL-26500 Straight Plug, Threaded Shell Size M Cable Support Thread Aluminum Connector Weight (lbs.) max including Contacts R Coupling Thread S Dia. Max Coupling Nut T Shell Dia. +.000 –.005 Steel NS-2A Alum. UNEF-2A Modified Pin Insert Socket Insert Steel Alum. 28† 1.661-36 NA NA NA 1.812-16 1.912 NA 1.623 NA designates not available. ** Not available in Stainless Steel. † Not available in Aluminum. All dimensions for reference only. STAINLESS STEEL Pyle ZZY-RX-10XX Series MS24266EXXTXX Military Class E ALUMINUM Pyle ZZY-XX-10XX Series MS24266RXXTXX Military Class R ST 1.375 MAX. 1.075 ±.010 M THREAD R COUPLING THREAD

0.032 SAFETY WIRE HOLE

(3 LOCATIONS) ST 1.375 MAX. 1.155 ±.010 M THREAD R COUPLING THREAD (3 LOCATIONS) Shell Style Service Class Shell Size Coupling Type Insert Arrangement Contact Type Alternate Keying MS24266 E or R XX T XX X X Shell Style Service Class Contacts & Accessories Shell Style Shell Size Insert Arrangement Contact Type Alternate Keying Contact Plating Deviations/ Specials ZZY X X 10 XX XX X X X XXX Part # To complete see how to order page 403. Military Commercial

AmphenolAerospace Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Dualok III SJT 38999 PCB HD EMI Filter Transient I II Accessories Herm/Seal Aquacon Fiber Optics Contacts Connectors Cables HIgH SPEED 26482 Matrix 2 Matrix|Pyle MS24264, Pyle ZZW, MIL-DTL-26500 Square Flange Mounted Receptacle, Bayonet Shell Size M Cable Support Thread Aluminum Connector Weight (lbs.) max including Contacts S Flange Width ±.005 T Mounting Hole Centers ±.005 Y Back Mount Min. Hole Z Front Mount Min. Hole Steel NS-2A Alum. UNEF-2A Modified Pin Insert Socket Insert

28 NA NA NA NA NA NA NA NA

NA designates not available.** Not available in Stainless Steel. All dimensions for reference only. STAINLESS STEEL Pyle ZZW-RX-17XX Series MS24264EXXBXX Military Class E ALUMINUM Pyle ZZW-XX-17XX Series MS24264RXXBXX Military Class R S T T S Y .125/.116 SIZES 8 TO 22 .154/.145 SIZES 24 & 28 (4 HOLES)

3 PINS 120° APART

1.375 MAX. .718 ±.010 1.075 ±.010 M THREAD .125 MAX. PANEL THICKNESS .062 +.010 Z S T TS Y .125/.116 SIZES 8 TO 22 .154/.145 SIZES 24 & 28 (4 HOLES) 1.375 MAX. .718 ±.010 1.075 ±.010 M THREAD .125 MAX. PANEL THICKNESS .062 +.010 Z Shell Style Service Class Shell Size Coupling Type Insert Arrangement Contact Type Alternate Keying MS24264 E or R XX B XX X X Shell Style Service Class Contacts & Accessories Shell Style Shell Size Insert Arrangement Contact Type Alternate Keying Contact Plating Deviations/ Specials ZZW X X 17 XX XX X X X XXX Part # To complete see how to order page 403. Military Commercial

AmphenolAerospaceContact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com II Dualok III SJT 38999 I PCB Accessories Aquacon HD EMI Filter Transient Herm/Seal Fiber Optics Contacts Connectors Cables HIgH SPEED 26482 Matrix 2 Matrix|Pyle 5015 Crimp Rear Release Matrix 26500 Pyle 22992 Class L Back- Shells Options Others MS24265, Pyle® (ZZW), MIL-DTL-26500 Single Hole (D-Hole) Mounted Receptacle, Bayonet Shell Size M Cable Support Thread Aluminum Connector Weight (lbs.) max including Contacts S Flange Width ±.005 T Lock Nut Flats Y Dia Mounting Hole Z Flat Mounting Hole Recom. min. Torque Jam Nut Lb. - inches Steel NS-2A Alum. UNEF-2A Modified Pin Insert Socket Insert Steel Alum.

28 NA NA NA NA NA NA NA NA NA NA

NA designates not available. ** Not available in Stainless Steel. All dimensions for reference only. STAINLESS STEEL Pyle ZZW-RX-15XX Series MS24265EXXBXX Military Class E ALUMINUM Pyle ZZW-XX-15XX Series MS24265RXXBXX Military Class R S D FLAT PANEL CUT -OUT Z Y T S 1.375 MAX. .771 +.010 1.075 ±.010 M THREAD .062 MIN./125 MAX. PANEL THICKNESS S T S 1.375 MAX. .771 +.010 □1.285 ±.010 M THREAD .062 MIN.125 MAX. PANEL THICKNESS MS24265 E or R XX B XX X X Shell Style Service Class Contacts & Accessories Shell Style Shell Size Insert Arrangement Contact Type Alternate Keying Contact Plating Deviations/ Specials ZZW X X 15 XX XX X X X XXX Part # To complete see how to order page 403. Military Commercial

AmphenolAerospace Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Dualok III SJT 38999 PCB HD EMI Filter Transient I II Accessories Herm/Seal Aquacon Fiber Optics Contacts Connectors Cables HIgH SPEED 26482 Matrix 2 Matrix|Pyle MS24266, Pyle® (ZZW), MIL-DTL-26500 Straight Plug, Bayonet Shell Size M Cable Support Thread Aluminum Connector Weight (lbs.) max including Contacts S Dia Max. Coupling Nut T Shell Dia. +.000 –.005 Steel NS-2A Alum. UNEF-2A Modified Pin Insert Socket Insert Steel Alum.

28 NA NA NA NA NA NA NA

NA designates not available. ** Not available in Stainless Steel. All dimensions for reference only. STAINLESS STEEL Pyle ZZW-RX-10XX Series MS24266EXXBXX Military Class E ALUMINUM Pyle ZZW-XX-10XX Series MS24266RXXBXX Military Class R S T 1.375 MAX. M THREAD S T 1.375 MAX. M THREAD 1.155±.010 Shell Style Service Class Shell Size Coupling Type Insert Arrangement Contact Type Alternate Keying MS24266 E or R XX B XX X X Shell Style Service Class Contacts & Accessories Shell Style Shell Size Insert Arrangement Contact Type Alternate Keying Contact Plating Deviations/ Specials ZZW X X 10 XX XX X X X XXX Part # To complete see how to order page 403. Military Commercial

AmphenolAerospaceContact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com II Dualok III SJT 38999 I PCB Accessories Aquacon HD EMI Filter Transient Herm/Seal Fiber Optics Contacts Connectors Cables HIgH SPEED 26482 Matrix 2 Matrix|Pyle 5015 Crimp Rear Release Matrix 26500 Pyle 22992 Class L Back- Shells Options Others Pyle® (ZZY), MIL-DTL-26500 Ratchet Lock Plug, Non-Decoupling Plug Shell Size M Thread Cable Support R Thread Coupling S Dia Coupling Nut S1 Dia Coupling Nut T Shell Dia. All dimensions for reference only. RATCHET LOCK PLUG STAINLESS STEEL/ ALUMINUM Pyle ZZY-XX-12XX Series S T 1.375 MAX. R COUPLING THREAD M THREAD 1.015 ± 010 (6 LOCATIONS) Shell Style Service Class Contacts & Accessories* Shell Style Shell Size Insert Arrangement Contact Type Alternate Keying Contact Plating Deviations/ Specials ZZY X X 12 XX XX X X X XXX ZZY X X 13 XX XX X X X XXX Part # To complete see how to order page 404. NEW NON-DECOUPLING PLUG STAINLESS STEEL Pyle ZZY-RX-13XX Series

1.160 MAX

.068 .048 M THREAD Commercial

AmphenolAerospace Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Dualok III SJT 38999 PCB HD EMI Filter Transient I II Accessories Herm/Seal Aquacon Fiber Optics Contacts Connectors Cables HIgH SPEED 26482 Matrix 2 Matrix|Pyle Pyle® ZZY, Ratchet Lock Plug Non-Decoupling Plug Mating Sq. Flange Shell Size M Thread Cable Support Plug Receptacle S Dia Max. Coupling Nut T Shell Dia. +.000 –.005 R Coupling Thread S Flange Width ±.005 S1 Dia Coupling Nut T Mounting Hole Centers ±.005 Y Back Mount Hole (min.) Z Front Mount Hole (min.) 08 NA NA NA NA NA .820 NA NA NA NA designates not available. All dimensions for reference only. RATCHET LOCK PLUG With MIL-DTL-83723 Accessory Serrations per MS3155 STAINLESS STEEL/ALUMINUM Pyle ZZY- XX-12XXX Series MATING SQUARE FLANGE MOUNTED, THREADED RECEPTACLE STAINLESS STEEL/ALUMINUM Pyle ZZY-XX-17XX Series S T 1.375 MAX. M THREAD .310 MIN. S S T T 1.421 MAX. M THREAD Y Z R THREAD .125/.116 SIZES 8 TO 22 .154/.145 SIZES 24 & 28 (4 HOLES) Shell Style Service Class Contacts & Accessories* Shell Style Shell Size Insert Arrangement Contact Type Alternate Keying Contact Plating Deviations/ Specials ZZY X X 12 or 13 XX XX X X X XXX Part # To complete see how to order page 404. Commercial Size 8-24 1.310 MAX Size 28 1.430 MAX .068 .048 M THREAD MIN. FULL THREAD Size 8-24 .290 Size 28 .452 S T 1.375 MAX. M THREAD .310 MIN. S S T T 1.421 MAX. M THREAD Y Z R THREAD .125/.116 SIZES 8 TO 22 .154/.145 SIZES 24 & 28 (4 HOLES) NEW NON-DECOUPLING PLUG MATING Serrations per MS3155 STAINLESS STEEL/ALUMINUM Pyle ZZY- XX-13XXX Series

AmphenolAerospaceContact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com II Dualok III SJT 38999 I PCB Accessories Aquacon HD EMI Filter Transient Herm/Seal Fiber Optics Contacts Connectors Cables HIgH SPEED 26482 Matrix 2 Matrix|Pyle 5015 Crimp Rear Release Matrix 26500 Pyle 22992 Class L Back- Shells Options Others MIL-DTL-26500, Pyle® – Firewall Class K Stainless Steel Threaded and Bayonet THREADED COUPLING, FIREWALL, PYLE FPK, FPL, FP5K, MS2761X-KXXTXX Shell Style (Firewall stainless steel only) Basic Performance Level Hardware Description* Class* Basic Part Number** Square Flange Mounted Receptacle Threaded Coupling High performance. Environmentally sealed. Resists high temperatures up to 238°C (460°F). Class K Firewall Stainless Steel Military Class K MS27613-KXXTXX Pyle FPK or FPL or FP5K Series FPK-17( ) or FPL-17( ) or FP5K-17( ) Single Hole (D-Hole) Mounted Receptacle Threaded Coupling High performance. Environmentally sealed. Resists high temperatures up to 238°C (460°F). Class K Firewall Stainless Steel Military Class K MS27614-KXXTXX Pyle FPK or FPL or FP5K Series FPK-19( ) or FPL-19( ) or FP5K-19( ) Straight Plug Threaded Coupling High performance. Environmentally sealed. Resists high temperatures up to 238°C (460°F). Class K Firewall Stainless Steel Military Class K MS27615-KXXTXX Pyle FPK or FPL FPK-11( ) or FPL-11( ) Ratchet Locking Plug Threaded Coupling High performance. Environmentally sealed. Resists high temperatures up to 238°C (460°F). Class K Firewall Stainless Steel Meets Military Class K Consult Amphenol Pyle FPK or FPL or FP5K Series FPK-12( ) or FPL-12( ) or FP5K-12( ) BAYONET COUPLING, FIREWALL, PYLE FYL, MS2761X-KXXBXX Shell Style (Firewall stainless steel only) Basic Performance Level Hardware Description* Class* Basic Part Number** Square Flange Mounted Receptacle Bayonet Coupling High performance. Environmentally sealed. Resists high temperatures up to 238°C (460°F). Class K Firewall Stainless Steel Military Class K MS27613-KXXBXX Pyle FYL Series FYL-17 ( ) Single Hole (D-Hole) Mounted Receptacle Bayonet Coupling High performance. Environmentally sealed. Resists high temperatures up to 238°C (460°F). Class K Firewall Stainless Steel Military Class K MS27614-KXXBXX Pyle FYL Series FYL-19 ( ) Straight Plug Bayonet Coupling High performance. Environmentally sealed. Resists high temperatures up to 238°C (460°F). Class K Firewall Stainless Steel Military Class K MS27615-KXXBXX Pyle FYL Series FYL-11 ( ) * See how to order, page 414, for further description of hardware classes. ** See how to order, page 414, to complete part numbers.

AmphenolAerospace Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Dualok III SJT 38999 PCB HD EMI Filter Transient I II Accessories Herm/Seal Aquacon Fiber Optics Contacts Connectors Cables HIgH SPEED 26482 Matrix 2 Matrix|Pyle MIL-DTL-26500, Pyle® Firewall, Class K How to Order - Stainless Steel, Threaded or Bayonet Step 1. Select a Shell Style Shell Style Service Class Shell Size Coupling Type Insert Arrangement Contact Type Alternate Keying Cable Support MS27613 K 14 T 7 P 6 D Designates MS27613 Square Flange Receptacle MS27614 Single Hole Mounting Receptacle MS27615 Straight Plug Easy Steps to build a part number... Military Step 2. Select a Service Class Designates K Firewall - Stainless steel, passivated Step 3. Select a Shell Size 12 14 16 18 22 24 28 Step 6. Select a Contact Type Designates P Pin Contacts S Socket Contacts Step 7. Select an Alternate Keying Position 6, 7, 8, 9, Y (N for Normal) See page 400. Step 4. Select a Coupling Type Designates T Threaded B Bayonet Step 6. Select a Cable Support Designates D Long Straight (MS27658) P Standard Straight (MS27657) J Right Angle (MS27659) First number represents Shell Size, second number is the Insert Arrangement. Step 5. Select an Insert Arrangement on pages 399 & 400 Step 1. Select a Shell Style Connector Type Shell Style Shell Size Insert Arrangement Contact Type Less Contact/ Contact Plating Alternate Keying Cable Support Deviations/ Specials FPK 11 28 42 S T 06 D XXX Designates (Firewall, Class K Styles) FPK Threaded coupling, qualified to MIL- DTL-26500 and BACC63 Series FPL Threaded coupling, same as FPK, but used on Lockheed Aircraft FP5K Threaded Coupling, qualified for General Electric FYL Bayonet Coupling, qualified to MIL-DTL-26500 Easy Steps to build a part number... Commercial Step 2. Select a Shell Type Designates

11 Straight Plug

12 Ratchet Locking Threaded Plug

13 Improved Non-Decoupling Plug

19 D-Hole Mounting Receptacle

Step 3. Select a Shell Size 12 14 16 18 22 24 28 Step 5. Select a Contact Type Designates P Pin Contacts S Socket Contacts Step 7. Select an Alternate Keying Position 6, 7, 8, 9, Y (N for Normal) See page 400. Step 6. Select a Contact/Contact Plating Designates E No Contacts T Rhodium D Gold Contacts Step 8. Select a Cable Support Designates D Long Straight P Standard Straight J Right Angle First number represents Shell Size, second number is the Insert Arrangement. Step 4. Select an Insert Arrangement on pages 399 & 400 (Omit for normal) See page 429 (Omit for normal) See page 429 Step 9. Deviations/ Specials For Ratchet Lock Plug and New Non-Decoupling Consult Amphenol Please consult Amphenol for more information.

AmphenolAerospaceContact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com II Dualok III SJT 38999 I PCB Accessories Aquacon HD EMI Filter Transient Herm/Seal Fiber Optics Contacts Connectors Cables HIgH SPEED 26482 Matrix 2 Matrix|Pyle 5015 Crimp Rear Release Matrix 26500 Pyle 22992 Class L Back- Shells Options Others MIL-DTL-26500, BACC63 Firewall, Class K How to Order- Boeing Specifications Step 1. Boeing Aircraft Boeing Aircraft Electrical Connector Shell Type Shell Size Accessories Insert Arrangement Contact Type Alternate Keying BAC C 63X 14 S T 06 D Designates BAC Boeing Aircraft Company Easy Steps to build a part number... Per Boeing Company Step 2. Electrical Connector Designates E Electrical Connector Step 4. Select a Shell Size 12 14 16 18 22 24 28 Step 5. Accessories Designates C To order with D Cable Clamp replace – with Letter C Step 8. Select an Alternate Keying Position 6, 7, 8, 9, Y (N for Normal) See page 400Step 6. Select an Insert Arrangement on pages 399 & 400 Step 3. Select a Shell Type Designates 63X Plug, Threaded, Fire Barrier 63Y Receptacle, Threaded Fire Barrier 63AE Plug, Threaded, for use with No. 20 Wire Fire Barrier 63AF Receptacle, Flange Mount, Thread- ed, Fire Barrier, For use with No. 20 Wire Fire Barrier. Note: AE & AF require W11 variation on Pyle Number. First number represents Shell Size, second number is the Insert Arrangement. Step 7. Select a Contact Type Designates P Pin Contacts S Socket Contacts MIL-DTL-26500, Pyle® Firewall, Class K How to Order - Stainless Steel, Threaded or Bayonet Shell Style Service Class Shell Size Coupling Type Insert Arrangement Contact Type Alternate Keying Cable Support MS27613 K 14 T 7 P 6 D Connector Type Shell Style Shell Size Insert Arrangement Contact Type Less Contact/ Contact Plating Alternate Keying Cable Support Deviations/ Specials FPK 11 28 42 S T 06 D XXX

AmphenolAerospace Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Dualok III SJT 38999 PCB HD EMI Filter Transient I II Accessories Herm/Seal Aquacon Fiber Optics Contacts Connectors Cables HIgH SPEED 26482 Matrix 2 Matrix|Pyle MS27613, Pyle® FPK/FYL, Firewall Class K Square Flange Mounted Receptacle, Threaded or Bayonet Shell Size M Cable Support Thread R Coupling Thread S Flange Width ±.005 T Mounting Hole Centers ±.005 Y Back Mount Min. Hole Z Front Mount Min. Hole

08 NA NA NA NA NA NA

10 NA NA NA NA NA NA

20 NA NA NA NA NA NA

NA designates not available. ** Available in Threaded Coupling only. All dimensions for reference only. THREADED COUPLING Class K Stainless Steel Pyle FPK-17XX Series MS27613KXXTXX Military Class K BAYONET COUPLING Class K Stainless Steel Pyle FYL-17XX Series MS27613KXXBXX Military Class K .125/.116 SIZES 8 TO 22 .154/.145 SIZES 24 & 28 (4 HOLES) R THREAD S T TS Y S T TS Y 1.375 MAX. .718 +.010 1.075 ±.010 M THREAD.125 MAX. PANEL THICKNESS .062 ±.010 Z .125/.116 SIZES 8 TO 22 .154/.145 SIZES 24 & 28 (4 HOLES)

3 PINS 120˚ APART

1.375 MAX. .718 ±.010 1.075 ±.010 M THREAD .125 MAX. PANEL THICKNESS .062 +.010 Z Shell Style Service Class Shell Size Coupling Type Insert Arrangement Contact Type Alternate Keying Cable Support MS27613 K XX B or T XX X X X Connector Type Shell Style Shell Style Insert Arrangement Contact Type Contact Style Alternate Keying Cable Support Deviations/ Specials FPK or FYL 17 X XX XX X X X XXX Part # To complete see how to order page 414. Military Commercial

AmphenolAerospaceContact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com II Dualok III SJT 38999 I PCB Accessories Aquacon HD EMI Filter Transient Herm/Seal Fiber Optics Contacts Connectors Cables HIgH SPEED 26482 Matrix 2 Matrix|Pyle 5015 Crimp Rear Release Matrix 26500 Pyle 22992 Class L Back- Shells Options Others Shell Size M Cable Support Thread R Coupling Thread S Flange Width T Lock Nut Flats Y Mounting Hole Dia. Z Mounting Hole Flat Recom. min. Torque Jam Nut

08 NA NA NA NA NA NA 33

10 NA NA NA NA NA NA 36

20 NA NA NA NA NA NA 100

24 NA NA NA NA NA NA 133

NA designates not available. ** Available in Threaded Coupling only. All dimensions for reference only. THREADED COUPLING Class K Stainless Steel Pyle FPK-19XX Series MS27614KXXTXX Military Class K BAYONET COUPLING Class K Stainless Steel Pyle FYL-19XX Series MS27614KXXBXX Military Class K S D FLAT PANEL CUT-OUT Z Y T S 1.375 MAX. .771 +.010 1.075 ±.010 M THREAD .062 MIN/.125 MAX. PANEL THICKNESS S T S 1.375 MAX. .771 +.010 1.075 ±.010 M THREAD .062 MIN./125 MAX. PANEL THICKNESS M THREAD MS27614, Pyle® FPK or FYL, Firewall Class K Single Hole (D-Hole) Mounted Receptacle Threaded or Bayonet Shell Style Service Class Shell Size Coupling Type Insert Arrangement Contact Type Alternate Keying Cable Support MS27614 K XX B or T XX X X X Connector Type Shell Style Shell Style Insert Arrangement Contact Type Contact Style Alternate Keying Cable Support Deviations/ Specials FPK or FYL 19 X XX XX X X X XXX Part # *To complete see how to order page 414. Military Commercial MS27613, Pyle® FPK/FYL, Firewall Class K Square Flange Mounted Receptacle, Threaded or Bayonet

AmphenolAerospace Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Dualok III SJT 38999 PCB HD EMI Filter Transient I II Accessories Herm/Seal Aquacon Fiber Optics Contacts Connectors Cables HIgH SPEED 26482 Matrix 2 Matrix|Pyle MS27615, Pyle® FPK, Firewall Class K Ratchet Lock Plug, Threaded Shell Size M Cable Support Thread R Coupling Thread S Coupling Nut Dia T Shell Dia.

08 NA NA NA NA

10 .563-36 .687-24 .931 .526 12 .733-36 .875-20 1.111 .696 14 .803-36 .937-20 1.175 .765 16 .930-36 1.062-18 1.302 .892 18 1.036-36 1.187-18 1.408 .998

20 NA NA NA NA

22 1.286-36 1.437-18 1.658 1.248 24 1.411-36 1.562-18 1.783 1.373 28 1.661-36 1.812-16 2.038 1.623 RATCHET LOCK PLUG Threaded Coupling Class K Stainless Steel Pyle FPK-12XX Series MS27615KXXSXX Military Class K 1.375 MAX. 1.024± .010 R COUPLING THREAD M THREAD

0.032 SAFETY WIRE HOLES

(6 LOCATIONS) S T Shell Size M Cable Support Thread R Coupling Thread Coupling Nut T Shell Dia. Dia. Dia.

08 NA NA NA NA NA

10 NA NA NA NA NA

20 NA NA NA NA NA

28 1.661-36 1.812-16 1.912 NA 1.623 THREADED COUPLING Class K Stainless Steel Pyle FPK-11XX Series MS27615KXXTXX Military Class K BAYONET COUPLING Class K Stainless Steel Pyle FYL-11XX Series MS27615KXXBXX Military Class K M THREAD 1.375 MAX. TS2 M THREAD .035 DIA. SAFETY WIRE HOLES (6 LOCATIONS) 1.250 MAX. WITHOUT CABLE CLAMP 1.014±.010 S1 T Available in Threaded Coupling only. NA designates not available. All dimensions for reference only. M THREAD 1.375 MAX. TS2 M THREAD .035 DIA. SAFETY WIRE HOLES (6 LOCATIONS) 1.250 MAX. WITHOUT CABLE CLAMP 1.014±.010 S1 T MS27615, Pyle® FPK/PYL Firewall Class K Straight Plug, Threaded or Bayonet 1.375 MAX. 1.024± .010 R COUPLING THREAD M THREAD (6 LOCATIONS) S T M THREAD 1.375 MAX. TS2 M THREAD .035 DIA. SAFETY WIRE HOLES (6 LOCATIONS) 1.250 MAX. WITHOUT CABLE CLAMP 1.014±.010 S1 T M THREAD 1.375 MAX. TS2 M THREAD .035 DIA. SAFETY WIRE HOLES (6 LOCATIONS) 1.250 MAX. WITHOUT CABLE CLAMP 1.014±.010 S1 T Shell Style Service Class Shell Size Coupling Type Insert Arrangement Contact Type Alternate Keying Cable Support MS27615 K XX B or S XX X X X Connector Type Shell Style Shell Style Insert Arrangement Contact Type Contact Style Alternate Keying Cable Support Deviations/ Specials FPK or FYL 11 or 12 X XX XX X X X XXX Part # To complete see how to order page 414. Military Commercial

AmphenolAerospaceContact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com II Dualok III SJT 38999 I PCB Accessories Aquacon HD EMI Filter Transient Herm/Seal Fiber Optics Contacts Connectors Cables HIgH SPEED 26482 Matrix 2 Matrix|Pyle 5015 Crimp Rear Release Matrix 26500 Pyle 22992 Class L Back- Shells Options Others MIL-DTL-26500 Type – 48 Series Receptacle Short Skirt Receptacle Short Skirt – Aluminum – Bayonet Coupling Shorter, lighter, and more economical than the standard MIL-DTL-26500 connector recepta cles, the 48 Series receptacle short skirt comes in two versions: with standard flange and with reduced flange. Both versions are 1.100” long which is .275” shorter than the length of the standard MIL-DTL-26500 connector. They have molded epoxy fiberglass inserts and can operate continuously up to 125°C (257°F), but otherwise they offer the same environ mental sealing, from the panel out, as standard MIL-DTL-26500 connectors. They have bay onet coupling and mate with standard MIL-DTL-26500 plugs. The hard dielectric inserts, with resilient face seal and molded-in gold plated solder cup pin contacts, are available in insert arrangements shown in the chart below. Receptacle Short Skirt with Standard Flange Insert Arrangement Amphenol Part Number* A ±.005 B ±.005 C Max. D +.000 –.005 E Max. Receptacle Short Skirt with Reduced Flange Insert Arrangement Amphenol Part Number* A Max. B ±.005 C Max. D +.000 –.005 E Max. * To complete part number: Replace XX with alternate keying positions (omit for normal position). See page 400. For more information on other Amphenol®/Pyle® 48 Series products consult Amphenol Aerospace. AVAILABLE WITH PIN CONTACTS ONLY DIA. 4 HOLES SOLDER CUP , PIN TYPE CONTACTS, GOLD PLATED HARD DIELECTRIC INSERT WITH MOLDED-IN CONTACTS .125 .116 B A .067 MAX. .728 MAX. .870 MAX. 1.100 MAX. C DIA D DIA E DIA Commercial Design with PCB Contacts:

• Intermateable with standard 26500 plugs
• Non-removable PC tail contacts
• Special shell geometries and clinch nut available
• Single piece insert
• Ideal for high volume cost sensitive applications

48 Series

AmphenolAerospace Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Dualok III SJT 38999 PCB HD EMI Filter Transient I II Accessories Herm/Seal Aquacon Fiber Optics Contacts Connectors Cables HIgH SPEED 26482 Matrix 2 Matrix|Pyle MIL-DTL-26500 Type – 48 Series Wire Splice Connector Special Application Wire Splice Connector The Amphenol® 48 Series Wire Splice Connector is a low cost, space-saving connector design that can be used for various applica tions. The push-mating/twist-pull-unmating feature provides a simple solution to many design requirements without sacrificing performance. This wire splice connector utilizes a metal retention clip for a single size 16 pin and socket contact. Features and benefits include:

• Push-mating/twist-pull-unmating
• Uses standard M39029/31-229 pin and M39029/32-248 socket contacts
• Incorporates environmental sealing grommet
• Metal collet retention
• Uses standard MIL-DTL-26500 contact removable tools
• Low cost
• Weight savings design
• Space savings design
• Color coded connector halves - red or blue Receptacle Wire Splice Amphenol

48-7191 10-804342 Blue Pin ZZL-4016-36LD Socket ZZL-4116-36LD48-7191-1 10-804342-1 Red Plug Wire Splice Amphenol 48-7190 10-804341 Blue Pin ZZL-4016-36LD Socket ZZL-4116-36LD48-7190-1 10-804341-1 Red RECEPTACLE PLUG .300 MAX. DIA. .492 REF . .658 REF . ROTATE 45° TO UNLOCK UNLOCK 1.170 MAX. “B” “B” ARROWS (2 PLACES) FOR MATING ALIGNMENT .300 MAX. DIA. .492 REF ..658 REF . 1.170 MAX. ARROWS (2 PLACES) FOR MATING ALIGNMENT

AmphenolAerospaceContact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com II Dualok III SJT 38999 I PCB Accessories Aquacon HD EMI Filter Transient Herm/Seal Fiber Optics Contacts Connectors Cables HIgH SPEED 26482 Matrix 2 Matrix|Pyle 5015 Crimp Rear Release Matrix 26500 Pyle 22992 Class L Back- Shells Options Others Pyle® ZZL/ZZB, MIL-DTL-26500 Type Hermetic (three styles), Threaded or Bayonet Amphenol®/Pyle® is an experienced supplier of highly reliable her metic connectors for the aircraft industry. Amphenol’s ZZL and ZZB series of hermetic receptacles are designed to the requirements of MIL-DTL-26500, they are available in stainless steel shells with gold-plated, nickel-iron alloy contacts. Hermetic receptacles are available in shell sizes 8, 10, 12, 14, 16, 18, 22, 24 and 28. The hermetic series is offered in a variety of receptacle shell styles, which include solder mount, square flange and “D” hole mount. These connectors can be ordered with either eyelet, solder-well or printed circuit tail pin contacts. Consult Amphenol Aerospace for more information on hermetic con nectors, and for optional connector designs. Consult Amphenol Aerospace for ordering information of printed circuit tail contacts. Step 1. Select a Series Series Service Class Shell Style Shell Size Insert Arrangement Contact Type Alternate Keying Contact Plating Variations ZZY A C T 55 P 6 D H45 Designates ZZL Threaded Coupling ZZB Bayonet Coupling Easy Steps to build a part number for Hermetic Connectors... Commercial Step 2. Service Class Designates HC Hermetic Class See inserts labeled with an “H” on page 399 & 400 Step 7. Select a Contact Type Designates P Male Pin Contacts with standard gold plate Step 3. Select a Shell Style Designates

14 Solder Mount Receptacle

Step 6. Select an Insert Arrangement Step 8. Select an Alternate Keying Position 06, 07, 08, 09, 10 (Omit for Normal) See page 400 Step 5. Select a Shell Size 8 10 12 14 16 18 22 24 28 Step 9. Select a Contact Plating Designates E Eyelet W Solderwell Step 10. Select a Variation Designates H45 304L Stainless Steel Shell H52 Tinned Termination Tails H56 Same as standard; gold contacts H77 304L Stainless Steel Shell, Inconel Contacts H127 Same as H125 except 304L Stainless Steel Shell H146

303 Stainless Steel

Shell, 100 Micro-inch Gold H152 304L Stainless Steel Shell with Individual Beads, Loose Seals H177 303 Stainless Steel Shell, Loose Seals H181 Tin Plated Contacts

AmphenolAerospace Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Dualok III SJT 38999 PCB HD EMI Filter Transient I II Accessories Herm/Seal Aquacon Fiber Optics Contacts Connectors Cables HIgH SPEED 26482 Matrix 2 Matrix|Pyle Contacts and Accessories For MIL-DTL-26500 Connectors Crimp Contacts per MIL-DTL-39029 – Copper Alloy, Gold Plating PIN CONTACTS Contact Size Spec. Number Bin Code MS Number Amphenol/Pyle No.

20 M39029/31 627 MS24254-20P ZZL-4020-36LD*

16 M39029/31 229 MS24254-16P ZZL-4016-36LD*

12 M39029/31 235 MS24254-12P ZZL-4012-36LD*

• Add – H139 for Boeing Marking for Pin/Socket, Standard Plating. Add – H148 for Boeing Marking for Pin/Socket, Select Plate. SOCKET CONTACTS Contact Size Spec. Number Bin Code MS Number Amphenol/Pyle No.

20 M39029/32 260 MS24255-20S ZZL-4120-36LD*

16 M39029/32 248 MS24255-16S ZZL-4116-36LD*

12 M39029/32 254 MS24255-12S ZZL-4112-36LD*

Amphenol®/Pyle® Special Application Contacts Copper Alloy, Rhodium plated Contacts† Contact Size Description Amphenol/Pyle Pin No. Amphenol/Pyle Socket No.

20 Copper Alloy/

Rhodium plated ZZL-4020-36LT ZZL-4120-36LT

16 Copper Alloy/

Rhodium plated ZZL-4016-36LT ZZL-4116-36LT

12 Copper Alloy/

Rhodium plated ZZL-4012-36LT ZZL-4112-36LT † Contacts qualified to Boeing BACC47CN/CP . Thermocouple Contacts Contact Size Material Amphenol/Pyle Pin No. Amphenol/Pyle Socket No. Pencil Clip Design* Split Tine Design** Color Code Alumel Chromel Constantan ZZL-4020-10R ZZL-4020-10P ZZL-4020-10N ZZL-4120-10R ZZL-4120-10P ZZL-4120-10N ZZY -4120-10R ZZY -4120-10P ZZY -4120-10N Green White Y ellow Alumel Chromel Constantan ZZL-4016-10R ZZL-4016-10P ZZL-4016-10N ZZL-4116-10R ZZL-4116-10P ZZL-4116-10N ZZY -4116-10R ZZY -4116-10P ZZY -4116-10N Green White Y ellow Alumel Chromel Constantan ZZL-4012-10R ZZL-4012-10P ZZL-4012-10N ZZL-4112-10R ZZL-4112-10P ZZL-4112-10N ZZY -4112-10P ZZY -4112-10P ZZY -4112-10N Green White Y ellow Printed Circuit Board/Wire-Wrap Contacts A variety of different designs are available; please consult Amphenol Aerospace for more information. Reel Contacts 2000 contacts per reel (gold or rhodium plated) are available. Consult Amphenol Aerospace for more information. Sealing Plugs For sealing spare contact holes. Same sealing plug is used in both plug and receptacle. Contact Size Amphenol/Pyle No. MS Number Color Code 20 10-405996-20 MS-27488-20 Red 16 10-405996-16 MS-27488-16 Blue 12 & #1 Shielded 10-405996-12 MS-27488-12 Y ellow # 2 Shielded 10-405996-8 MS27187-4 White Sealing Gaskets For use with square flange mounted receptacles. Provide waterproofing and pressure sealing features. Contact Size Amphenol/Pyle No.

08 ZZL-6508-10D

10 ZZL-6510-10D

12 ZZL-6512-10D

14 ZZL-6514-10D

16 ZZL-6516-10D

18 ZZL-6518-10D

20 ZZL-6520-10D

22 ZZL-6522-10D

• Pencil clip socket design - see page 397 for description. ** Split tine socket with napkin ring design - see page 397 for description.

AmphenolAerospaceContact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com II Dualok III SJT 38999 I PCB Accessories Aquacon HD EMI Filter Transient Herm/Seal Fiber Optics Contacts Connectors Cables HIgH SPEED 26482 Matrix 2 Matrix|Pyle 5015 Crimp Rear Release Matrix 26500 Pyle 22992 Class L Back- Shells Options Others Shielded/Coaxial Contacts For MIL-DTL-26500 Connectors Drawing (See below and on next page) Shielded Contact Part No./ Contact Type Cable Stripping Dim.*** +.0156 –.0000 Amphenol Crimp Tools (Center Contact) Outer Ferrule Crimping Tool†† Cable Application A B C Tool Nest Bushing Crimp Setting Type 1 #1 Shielded 48-1226-02 Pin 48-1227-02 Socket 48-1227-50 Socket .2189 .0781 .1094 294-268* 294-289** 294-1631 #3 294-529 #22 AWG per MIL-C-7078 Type II and MIL-C-27500-22 KING RG-174/U, -188/U 48-1226-57 Pin 48-1227-57 Socket .2189 .0781 .1094 294-268* 294-289** 294-1631 #1 294-528 Raychem 9530A11 Type 2 #1 Shielded 48-1226-51, -54 Pin 48-1227-51, -54, -56 Socket .2189 .0313 .1563 294-268* Type 3 #1 Shielded 48-1226-55 Pin 48-1227-55 Socket .2344 .0313 .1563 294-268* Type 4 #2 Shielded 48-2187-02 Pin 48-2188-02 Socket .2189 .1094 .1406 294-126 294-243 294-1166† 294-358 294-268* 294-1014 Turret Head 294-1014 294-1015 299-1630 .030 -.040 294-528 #18, 20, 22 AWG per MIL-C-7078, Type II and MIL-C-27500-18, -20, -22 KING Extruded Jacket 48-2187-50, -51 Pin Socket .2189 .1094 .1406 294-1166† 294-358 294-268* 294-1014 294-1015 294-1630 .030 .040 Type 5 #2 Shielded 48-2187-52 Pin 48-2188-52 Socket .3125 .1094 .1406 294-358** 294-268* 294-1015 294-1630 .037 -.041 294-530 RG-59/U and 21-541 * Conforms to MIL-C-22520/2 specification. † Same as 294-126, less positioners. MS3191 tools are inactive for new procurement, but can be used if available. †† Including Hex Die Set * Refer to illustration on page 424 Step 1 Slide sealing boot or sleeve and outer ferrule onto cable and strip cable as shown at right. After stripping, slide spacer over center conductor as shown for Type 2 and Type 3. For Type 3 slide spacer under wire braid. Step 2 Insert stripped center conductor into contact until wire shows through inspection hole and dielectric (Type 1, Type 4 and Type 5) or spacer (Type 2 and Type 3) butts against contact. Fully seat contact in nest bushing of crimp tool and crimp in one full stroke. (Follow same crimping procedures except use nest bushing crimping tool from table above). Step 3 Slightly flair out ends of wire braid to facilitate insertion of inner ferrule of body assembly. Do not comb braid. Step 4 Install center contact in body assembly and slide inner ferrule underneath wire braid as shown. Push center contact until it is locked in place in the body assembly. Pull lightly on cable to make sure that contact is securely locked in place. Step 5 Slide outer ferrule over braid and up against body as shown. There should be no slack in the wire braid. Crimp the outer ferrule with proper tool from table above. Then for Type 1, Type 3 and Type 5 slide sealing sleeve toward contact until sleeve touches outer ferrule. Step 6 Insert the assembled shielded contact into the connector in the same way as the standard contact using applicable insertion tool (see page 427). This completes assembly for Type 1, Type 2, Type 3 and Type 5. Step 7 To complete assembly for Type 4, push sealing boot into connector grommet until O-ring riser of boot snaps into place and seals the assembly. Type 1 Shielded Contact Assembly Procedure OUTER FERRULE CENTER SOCKET CONTACT PIN BODY ASSEMBLY SEALING SLEEVE CENTER PIN CONTACT SOCKET BODY ASSEMBLY SEALING SLEEVE OUTER FERRULE OUTER FERRULE CENTER SOCKET CONTACT PIN BODY ASSEMBLY SEALING SLEEVE CENTER PIN CONTACT SOCKET BODY ASSEMBLY SEALING SLEEVE OUTER FERRULE OUTER FERRULE CENTER SOCKET CONTACT PIN BODY ASSEMBLY SEALING SLEEVE CENTER PIN CONTACT SOCKET BODY ASSEMBLY SEALING SLEEVE OUTER FERRULE OUTER FERRULE CENTER SOCKET CONTACT PIN BODY ASSEMBLY SEALING SLEEVE CENTER PIN CONTACT SOCKET BODY ASSEMBLY SEALING SLEEVE OUTER FERRULE OUTER FERRULE CENTER SOCKET CONTACT PIN BODY ASSEMBLY SEALING SLEEVE CENTER PIN CONTACT SOCKET BODY ASSEMBLY SEALING SLEEVE OUTER FERRULE Contacts and Accessories For MIL-DTL-26500 Connectors

AmphenolAerospace Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Dualok III SJT 38999 PCB HD EMI Filter Transient I II Accessories Herm/Seal Aquacon Fiber Optics Contacts Connectors Cables HIgH SPEED 26482 Matrix 2 Matrix|Pyle Shielded/Coaxial Contacts, cont. For MIL-DTL-26500 Connectors Cable Stripping Strip cable jacket, braid and dielectric to the dimensions shown in the table on page 423. Make all cuts square and sharp, being careful not to nick braid, dielectric, or center conductor when cutting. If conductor ends fray, twist them to their normal lay. Shielded Contact Assembly Procedure, cont. Type 2 Type 3 Type 4 Type 5 (Refer to stripping dimensions in chart on page 423) A B C OUTER FERRULE SPACER OUTER FERRULE SPACER SEALING SLEEVE OUTER FERRULE SEALING BOOT OUTER FERRULE SEALING SLEEVE OUTER FERRULE SPACER BEAD OUTER FERRULE SEALING SLEEVE OUTER FERRULE SEALING SLEEVE SEALING BOOT OUTER FERRULE SEALING SLEEVE OUTER FERRULE Shielded Contacts after Crimping

AmphenolAerospaceContact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com II Dualok III SJT 38999 I PCB Accessories Aquacon HD EMI Filter Transient Herm/Seal Fiber Optics Contacts Connectors Cables HIgH SPEED 26482 Matrix 2 Matrix|Pyle 5015 Crimp Rear Release Matrix 26500 Pyle 22992 Class L Back- Shells Options Others Assembly Instructions for MIL-DTL-26500 Contact Termination Contacts should be crimped to the wire with MS Standard hand crimping tools or specification automatic crimping machines. When stripping the wire, avoid nicking wires or damaging the insula tion as it is a functional part of the sealing system. Contact Size Wire Size Stripping Length 20 20 to 24 .170” – .201” 16 16 to 18 .207” – .238” 12 12 to 14 .207” – .238” Follow steps 1 – 4, as shown below, for proper contact crimping: 1. Insert stripped wire into contact pocket until it is visible through inspection hole. 3. Crimp in one full stroke. (The ratchet will not release jaws until tool has completed stroke). 2. Carefully seat contact in crimp tool positioner. 4. Inspect crimp for wire visibility through inspec tion hole.

AmphenolAerospace Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Dualok III SJT 38999 PCB HD EMI Filter Transient I II Accessories Herm/Seal Aquacon Fiber Optics Contacts Connectors Cables HIgH SPEED 26482 Matrix 2 Matrix|Pyle Assembly Instructions for MIL-DTL-26500 Contact Insertion into the Connector The following steps are recommended for assembly. NOTE: The Pyle Miniature Connector is designed with a unique sealing principle. Assembly of contacts into the connector must be made with reasonable care to avoid damage to the silicone rubber insert. 1. Lubricate wire cavities in back face of insert with a very thin film of DC-200 Silicone Oil or equal before inserting contacts. 2. Locate contact in insertion tool (as shown in illustration). 3. Align contact with hole in rear face of insert. The alignment of insertion tool with contact must be coaxial with the axis of the connector. When contact has entered rear seal portion of insert, maintain alignment of contact and tool parallel to, and in line with hole. Insert contact to full depth. Seating of the contact in the retention collet is audible. The contact insertion force is less than five pounds. 4. Extract insertion tool, keeping it aligned with hole. Contact Removal from the Connector A contact is removed from the connector insert with the extraction tool as follows: 1. Set the spacer sleeve in the proper position for removal of male or female contact. 2. Place tool over the contact and insert into front face of cavity. The align ment of removal tool with contact must be coaxial with axis of connector. 3. Exert a nominal force axially (from 5 to 10 lbs.) to release retention collet. Spacer sleeve will shoulder at front face of insulation when tool is inserted to proper depth. 4. Push extraction plunger to force the contact out of the rear of the insert. 5. Grasp contact or wire at rear face of insert and complete the extraction. 6. Remove extraction tool axially. 7. After using extraction tool the spacer sleeve should be set forward in last notch to protect the end of the plunger guide. Panel Mounting Two receptacle shell styles, flange mount and D-hole mount, are available for panel mounting. See the applicable drawings for mounting hole dimensions. The square flange receptacle, sizes 10 through 22, is fastened to the panel with four size #4-40 machine screws. The 24 and 28 size shells are fastened with #6-32 machine screws.

AmphenolAerospaceContact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com II Dualok III SJT 38999 I PCB Accessories Aquacon HD EMI Filter Transient Herm/Seal Fiber Optics Contacts Connectors Cables HIgH SPEED 26482 Matrix 2 Matrix|Pyle 5015 Crimp Rear Release Matrix 26500 Pyle 22992 Class L Back- Shells Options Others Accessories – Contact Terminating Tools For MIL-DTL-26500 Connectors Contact Crimping Tools Contact Size Crimping Tool with Indenters Adjustable Turret Checking Gage for Crimping Tool Amphenol/ Pyle No. Mil. No. Amphenol/ Pyle No. Mil. No. Amphenol/ Pyle No. Mil. No. TP-201354 M22520/1-01 (Class 1) TP-201355 M22520/1-02 (Class 1) TP-201356 M22520/316 Contact Insertion Tools Contact Size Insertion Tool Insertion Tool Replacement Tip & Pin Amphenol/ Pyle No. Mil. No. Color Code Amphenol/ Pyle No. Mil. No.

20 ZZL-R-9510-A-20 MIL-I-81969/17-9 Red ZZL-R-9531-A-20 –

16 ZZL-R-9510-16 MIL-I-81969/17-4 Blue ZZL-R-9531-16 –

12 ZZL-R-9510-12 MIL-I-81969/17-5 Y ellow ZZL-R-9531-12 –

Pyle No. Mil. No. Color Code Amphenol/ Pyle No. Mil. No.

20 ZZL-R-9511-20 MS-24256-R-20 Red ZZL-R-9557-20 –

16 ZZL-R-9511-16 MS-24256-R-16 Blue ZZL-R-9557-16 –

12 ZZL-R-9511-12 MS-24256-R-12 Y ellow ZZL-R-9557-12 –

Use table below to determine correct wire stripping length for your wire sizes. When stripping the wire, avoid nicking wires or damaging insulation, as it is a functional part of the sealing system. Contact Size Wire Size Stripping Length 20 20 to 24 .170” – .201” 16 16 to 18 .207” – .238” 12 12 to 14 .207” – .238” See pages 425 and 426 for assembly instructions for proper contact termination and contact insertion/removal. Assembly Instructions for MIL-DTL-26500

AmphenolAerospace Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Dualok III SJT 38999 PCB HD EMI Filter Transient I II Accessories Herm/Seal Aquacon Fiber Optics Contacts Connectors Cables HIgH SPEED 26482 Matrix 2 Matrix|Pyle Accessories – Contact Terminating Tools For 48 Series MIL-DTL-26500 Connectors Crimping Tools for Shielded Contacts Shielded Contact Size For Crimping Center Contact For Crimping Outer Ferrule Basic Crimp Tool Contact Positioner Basic Crimp Tool (Hex dies included) Hex Dimension # 1 Shielded 357-100 294-1631 294-529 .128 Hex # 2 Shielded 294-1630 294-528 .160 Hex Standard Crimping Tool for Power Contacts Basic Crimp Tool Use with Turret HeadAmphenol Part No. Military Part No. 294-542 M22520/1-01 M22520/1-02 Contact Size Color Code Wire Size

20 Red 20–22–24

16 Blue 16–18–20

12 Y ellow 12–14

Contact Size Amphenol Part No. Military Part No. 20 294-88 MS2456A20 16 294-96 MS2456A16 #12, # 1 Shielded 294-72 MS24256R12 #2 Shielded 294-128 – Contact Size Amphenol Part No. Military Part No. 20 294-89 MS2456R20 16 294-97 MS2456R16 #12, # 1 Shielded 294-73 MS2456R12 #2 Shielded 294-127 – For more information on other tools available consult Amphenol Aerospace. NOTE: Amphenol and Pyle tools are interchangeable. Amphenol Tool 357-100 Amphenol Tool 294-529 or 294-528 Contact Insertion Tools Contact Removal Tools

AmphenolAerospaceContact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com II Dualok III SJT 38999 I PCB Accessories Aquacon HD EMI Filter Transient Herm/Seal Fiber Optics Contacts Connectors Cables HIgH SPEED 26482 Matrix 2 Matrix|Pyle 5015 Crimp Rear Release Matrix 26500 Pyle 22992 Class L Back- Shells Options Others Accessories - Cable Supports For MIL-DTL-26500 Connectors Cable Supports - Aluminum Shell Size Non-Conductive, Black Anodize Finish Conductive, Chromium Finish A Max. Dia. B ±.015 X I.D. ±.38 Thread UNEF-2B P Max. MS. No. Amphenol/Pyle No. MS No. Amphenol/Pyle No. Shell Size Standard Straight Support (L = .781) Long Straight Support MS No. Amphenol/ Pyle No. A Dia. MS No. Amphenol/ Pyle No. A Dia. Similar to MS No. Amphenol/ Pyle No. A Dia. L Max Overall Length Thread 10 NA NA NA NA NA NA NA *FPL-R-5310L NA NA .563-36 12 NA NA NA NA NA NA MS27658-12 FPL-R-5312L .435 1.070 .753-36

20 NA NA NA NA NA NA NA *FPL-R-5320L NA NA NA

24 NA NA NA NA NA NA MS27658-24 FPL-R-5324L 1.162 1.670 1.411-36 28 NA NA NA NA NA NA MS27658-28 FPL-R-5328L 1.412 1.870 1.661-36 Cable clamps support cable or wire at the plug or receptacle and prevent twisting and pulling. L A L A P MAX. A MAX. DIA. B X I.D. *Consult Amphenol Aerospace for availability Cable Supports - Stainless Steel, Straight Cable Supports - Stainless Steel, Right Angle Shell Size Cable Support, Right Angle Similar to MS No. Amphenol/Pyle No. A Dia. L Max Overall Length Thread 10 NA *FPL-R-5210 NA NA .563-36 12 MS27659-12 FPL-R-5212 .435 1.298 .753-36 14 MS27659-14 FPL-R-5214 .504 1.388 .803-36 16 *MS27659-16 *FPL-R-5216 .686 1.523 .930-36 18 MS27659-18 FPL-R-5218 .794 1.622 1.036-36 22 MS27659-22 FPL-R-5222 1.038 1.878 1.286-36 24 *MS27659-24 *FPL-R-5224 1.162 2.000 1.411-36 28 *MS27659-28 *FPL-R-5228 1.412 2.250 1.661-36

Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Dualok III SJT 38999 PCB HD EMI Filter Transient I II Accessories Herm/Seal Aquacon Fiber Optics Contacts Connectors Cables HIGH SPEED26482 Matrix 2

83723 III5015 26500

Matrix|Pyle Accessories - Cable Supports, cont. For MIL-DTL-26500 Connectors Additional right angle conduit adapters and cable support clamps are avail ab le which provide added protection for the cable or wiring. Closed back cable support clamps have a removable cover; while open back cable sup por t clamps have a strap to protect the wires at the right angle bend. Cable Supports - Aluminum, Closed Right Angle Shell Size Cable Support - Closed Right Angle MS No. Amphenol No. A Dia. Max. B Max. C Max D Max E Thread UNEF-2B

8 MS27558-1 48-2222-08100

.672 1.200 .938 .245 .4375-28

10 MS27558-2 48-2222-10100

.797 1.320 1.049 .370 .5625-24 12 MS27558-3 48-2222-12100 1.016 1.320 1.248 .370 .7500-20 14 MS27558-4 48-2222-14100 1.110 1.487 1.330 .520 .8125-20 16 MS27558-5 48-2222-16100 1.234 1.470 1.447 .520 .9375-20 18 MS27558-6 48-2222-18100 1.360 1.588 1.577 .645 1.0625-18 20 MS27558-7 48-2222-20100 1.485 1.759 1.698 .780 1.1875-18 22 MS27558-8 48-2222-22100 1.610 1.759 1.820 .780 1.3125-18 Cable Supports - Aluminum, Open Right Angle Shell Size Cable Support - Open Right Angle MS No. Amphenol No. A Dia. Max. B Max. C Max D Max E Thread UNEF-2B

8 MS27559-1 48-2222-08200

.672 1.173 .938 .201 .4375-28

10 MS27559-2 48-2222-10200

.797 1.293 1.049 .328 .5625-24 12 MS27559-3 48-2222-12200 1.016 1.293 1.248 .328 .7500-20 14 MS27559-4 48-2222-14200 1.110 1.460 1.330 .452 .8125-20 16 MS27559-5 48-2222-16200 1.234 1.443 1.447 .508 .9375-20 18 MS27559-6 48-2222-18200 1.360 1.561 1.577 .571 1.0625-18 20 MS27559-7 48-2222-20200 1.485 1.732 1.698 .748 1.1875-18 22 MS27559-8 48-2222-22200 1.610 1.732 1.819 .748 1.3125-18 24 MS27559-9 48-2222-24200 1.735 2.000 1.945 .996 1.4375-18 Conduit Adapter- Aluminum, Right Angle Shell Size Conduit Adapter - Right Angle Equivalent MS No. Amphenol No. A Dia. Max. B Max. C Max D Max E Thread UNEF-2B F Thread UNEF-2A

8 MS27557-1 48-2222-08000

.672 1.300 1.403 .245 .4375-28 .6250-24

10 MS27557-2 48-2222-10000

.797 1.420 1.514 .370 .5625-24 .7500-20 12 MS27557-3 48-2222-12000 1.016 1.420 1.713 .370 .7500-20 .7500-20 14 MS27557-4 48-2222-14000 1.110 1.575 1.795 .520 .8125-20 .8750-20 16 MS27557-5 48-2222-16000 1.234 1.558 1.912 .520 .9375-20 .8750-20 18 MS27557-6 48-2222-18000 1.360 1.675 2.042 .645 1.0625-18 1.0000-20 20 MS27557-7 48-2222-20000 1.485 1.863 2.163 .780 1.1875-18 1.1875-18 22 MS27557-8 48-2222-22000 1.610 1.863 2.285 .780 1.3125-18 1.1875-18 .335 MAX. E THREAD D C B A F THREAD .335 MAX. E THREAD D C BA .335 MAX. E THREAD D C BA

AmphenolAerospaceContact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com II Dualok III SJT 38999 I PCB Accessories Aquacon HD EMI Filter Transient Herm/Seal Fiber Optics Contacts Connectors Cables HIgH SPEED 26482 Matrix 2 Matrix|Pyle 5015 Crimp Rear Release Matrix 26500 Pyle 22992 Class L Back- Shells Options Others Accessories - Dummy Receptacles Protection Caps Dummy Receptacles - Aluminum Threaded or Bayonet Used as an anchoring place for disconnected plugs, dummy receptacles eliminate the problems involved in letting plugs swing freely. They also pro vide a limited air seal and prevent accumulation of foreign material on the face of the plug. Order by part numbers in chart below. RECOMMENDED PANEL CUT -OUT Size Dimensional Data How to Order Thread Size UNEF-2A A Square ±.005 B ±.005 C Max. Dia. D Min. Dia. Bayonet Threaded Amphenol Part No. Equivalent MS Part No. Amphenol Part No. Equivalent MS Part No. Threaded Style pictured A SQUARE B C MAX. DIA. .067 MAX. .728 MAX. .132/.122 DIA. FOR SIZES 10 THRU 22 .159/.149 DIA. FOR SIZE 24 .125/.116 DIA. FOR SIZES 10 THRU 22 .154/.145 DIA. FOR SIZE 24 BAYONET How to Order Bayonet Cap & Chain Size Plug Receptacle Amphenol Part No. Equivalent MS Part No. Amphenol Part No. Equivalent MS Part No. 10 48-2144 MS27293-1 48-2150 MS27295-1 12 48-2143 MS27293-2 48-2149 MS27295-2 14 48-2142 MS27293-3 48-2148 MS27295-3 16 48-2141 MS27293-4 48-2147 MS27295-4 18 48-2140 MS27293-5 48-2146 MS27295-5 20 48-2773 MS27293-8 48-2774 MS27295-8 22 48-2139 MS27293-6 48-2145 MS27295-6 24 48-2767 MS27293-9 48-2768 MS27295-9 THREADED How to Order Threaded Cap & Chain Size Plug Receptacle Amphenol Part No. Equivalent MS Part No. Amphenol Part No. Equivalent MS Part No. 10 48-2340-10 MS27292-1 48-2301-10 MS27294-1 12 48-2340-12 MS27292-2 48-2301-12 MS27294-2 14 48-2340-14 MS27292-3 48-2301-14 MS27294-3 16 48-2340-16 MS27292-4 48-2301-16 MS27294-4 18 48-2340-18 MS27292-5 48-2301-18 MS27294-5 20 48-2340-20 MS27292-8 48-2301-20 MS27294-8 22 48-2340-22 MS27292-6 48-2301-22 MS27294-6 24 48-2340-24 MS27292-9 48-2301-24 MS27294-9 Dimensional Data Size A Max. Dia. B ±.250 Chain Length Bayonet Cap Threaded Cap Plug Receptacle Plug Receptacle C C1 C Thread UNEF-2A C1 Thread UNEF-2B +.000 –.005 +.005 –.000 Plug Cap Receptacle Cap Plug Cap Receptacle Cap A MAX C A MAX C BB A MAX B A MAX C1 Coupling Thread B C Coupling Thread Protection Caps and Chains - Threaded or Bayonet Protective metal caps provide an environmental seal for the connector face. They exclude dirt, dust, moisture and other foreign materials from the face of unmated plugs and receptacles. The caps have a woven steel strap so they can be easily attached.