M57160AL-01 POWEREX | Alldatasheet
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Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 Hybrid Integrated Circuit For Driving IGBT Modules Description: M57160AL-01 is a hybrid inte- grated circuit designed for driving Powerex 600V and 1200V F-Series IGBT Modules. This device operates as an isolation amplifier for these modules and provides the required electrical isolation between the input and output with an opto- coupler. Short circuit protection is provided by a built-in gate voltage detector that monitors the F-Series IGBT’s internal RTC circuit. A fault signal is provided if the short circuit protection is activitated. Features: □ Built-in Short Circuit Protection with Timer and Reset Functions □ Adjustable Blanking Time □ Low Voltage of V EE (-3V) □ Electrical Isolation Between Input and Output with Opto- couplers iso= 2500VRMS for 1 min.) Application: To drive IGBT modules for inverter, AC Servo systems, etc. Recommended Modules: Powerex 600V and 1200V F-Series IGBT Modules Opto-Coupler13 Interface Gate Shutdown Circuit Detect Circuit Timer & Reset Circuit Latch Fault Output
6 VEE
4 VCC
47.0 Max. 9.5 Max. 2.54 × 13 = 33.02 5.5 Max. 4.5 Max. 20.5 Max. 7.5 Max. 11.5 Max. 141 Outline Drawing Block Diagram Dimensions in mm
Hybrid IC for IGBT Gate Driver Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 Absolute Maximum Ratings, Ta = 25°C unless otherwise specified Item Symbol Test Conditions Limit Units Supply Voltage V CC DC 18 Volts VEE DC -15 Volts Input Voltage V I Applied between: 13 – 14 -1 ~ 7 Volts Output Voltage V O Applied at the Output Voltage “H ” VCC Volts Output Current I OHP Pulse Width 2µs, f ≤ 20kHz -5 Amperes IOLP Pulse Width 2µs, f ≤ 20kHz 5 Amperes Isolation Voltage V RMS Sinewave Voltage 60Hz, 1 min. 2500 Volts Case Temperature T c 85 °C Operating Temperature T opg No Condensation Permitted -20 ~ 60 °C Storage Temperature t stg * -25 ~ 100 °C Fault Output Current I FO Applied 8 pin 20 mA Input Voltage V R1 Applied 1 pin V CC Volts * Differs from H/C conditions Electrical Characteristics, Ta = 25°C, VCC = 15V, VEE = -5V, RG = 2Ω unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units Supply Voltage V CC 14 15 — Volts VEE Recommended Range -3.0 -5.0 -10 Volts Pull-up Voltage on Input Side V IN 4.75 5.00 5.25 Volts “H ” Input Current I IH Recommended Range 15.2 16 19 mA Switching Frequency f Recommended Range —— 20 kHz Gate Resistor R G Recommended Range 2.0 —— Ω “H ” Input Current I IH VIN = 5V — 16 — mA “H ” Output Voltage V OH 13 14 — Volts “L” Output Voltage V OL -3.0 -4.0 — Volts “L-H” Propagation Time t PLH — 0.4 1.0 µs “L-H” Rise Time t r IIH = 16mA — 0.5 1.0 µs “H-L” Propagation Time t PHL — 0.8 1.3 µs “H-L” Fall Time t f — 0.4 1.0 µs Timer t timer Between Start and Cancel 1.0 — 2.0 ms (Under Input Sign “L”) Fault Output Current I FO Applied 8 pin, R = 3.9kΩ — 5.0 — mA Controlled Time Detect Short Circuit 1 ttrip1 Pin 1 : 11.5V, Pin 2 : Open — 4.0 — µs Controlled Time Detect Short Circuit 2* ttrip2 Pin 1 : 11.5V, — 6.2 — µs Pin 2 – 4 : 22pF (Connective Capacitance) Over-current Detect Voltage V SC Difference Between — 3.0 — Volts VCC and Gate Voltage of IGBT Please refer to the Maximum Limit of Switching Frequency curves *Length of wiring of capacitor controlled time detect short circuit is within 5cm from 2 and 4 pin coming and going.
Hybrid IC for IGBT Gate Driver Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 1.6 1.2 0.8 0.4 1.4 1.0 0.6 0.2 0.0 -20 0 20 40 60 tPHL tPLH VCC = 15V VEE = -5V R G = 2.2 Ω VIN = 5V Load: CM150DU-24F AMBIENT TEMPERATURE, T a, (°C) PROPAGATION DELAY TIME, “L-H”, tPLH , (µs) PROPAGATION DELAY TIME, “H-L”, tPHL , (µs) tPLH, tPHL VS. Ta CHARACTERISTICS (TYPICAL) 1.6 1.2 0.8 0.4 1.4 1.0 0.6 0.2 0.0 tPHL tPLH VCC = 15V VEE = -5V R G = 2.2 Ω Ta = 26°C Load: CM150DU-24F INPUT SIGNAL VOLTAGE, V I, (V) PROPAGATION DELAY TIME, “L-H”, tPLH , (µs) PROPAGATION DELAY TIME, “H-L”, tPHL , (µs) tPLH, tPHL VS. VI CHARACTERISTICS (TYPICAL) 01 0 2 0 4 0 30 50 CONNECTIVE CAPACITANCE, C trip, (pF) (Pin: 2 – 4 ) OVERCURRENT DETECTION CONTROLLED TIME, t trip, (µs) ttrip VS. Ctrip CHARACTERISTICS (TYPICAL) VCC = 15V VEE = -5V Ta = 25°C Pin 1 : 11.5V 02 0 4 0 8 0 60 100 POWER DISSIPATION, P D , (W) POWER DISSIPATION VS. AMBIENT TEMPERATURE (MAXIMUM RATING) AMBIENT TEMPERATURE, T a, (°C) 0 1 02 03 04 0 SUPPLY VOLTAGE, V CC , (V) (APPLIED BETWEEN 4 – 6 ) DISSIPATION CURRENT, (mA) DISSIPATION CURRENT VS. SUPPLY VOLTAGE (APPLIED BETWEEN: 4 – 6 ) INPUT SIGNAL “L” (TYPICAL) Ta = 25°C MAXIMUM LIMIT OF SWITCHING FREQUENCY, f, (kHz) MAXIMUM LIMIT OF SWITCHING FREQUENCY 50°C 60°C VCC = 15V VEE = -5V CM75TU-12FCM 100TU-12F CM150TU-12FCM200TU-12FCM 300DU-12F CM400DU-12FCM600HU-12FCM50TU-24FCM75TU-24FCM100TU-24FCM150DU-24FCM200DU-24FCM300DU-24FCM400DU-24FCM600HU-24F MAXIMUM LIMIT SWITCHING FREQUENCY, f, (kHz) MAXIMUM LIMIT OF SWITCHING FREQUENCY 50°C 60°C VCC = 15V VEE = -10V CM 75TU-12F CM 100TU-12F CM 150TU-12F CM 200TU-12F CM 300DU-12F CM 400DU-12F CM 600HU-12FCM 50TU-24F CM 75TU-24F CM 100TU-24F CM 150DU-24F CM 200DU-24F CM 300DU-24F CM 400DU-24F CM 600HU-24F
Hybrid IC for IGBT Gate Driver Powerex, Inc., 200 Hillis Street, Youngw ood, Pennsylvania 15697-1800 (724) 925-7272 Operation of Protection Circuit 1. During a short circuit, high current causes the F-Series IGBT module’s built in RTC to activate and pull the gate voltage down. This reduction of gate voltage is detected by pin 1 of the M57160AL-01. If the gate voltage remains more than 3 volts below V CC for more than ttrip, then a soft shutdown and fault output signal are initiated by the M57160AL-01. 2. When a short circuit is detected the M57160AL-01 output will remain latched in the low (off) state for t timer, which is typically 1.5ms. After ttimer has expired an off state input command of at least 5µs will unlatch the output and normal operation will resume. 3. The t trip time can be extended by connecting external capacitance between pin 2 and pin 4 . Precaution 1. The 3 , 7 , and 10 pins are for production test purposes only. Do not use these pins for any connections. 2. The 100µF capacitors for power supply decoupling must be located as close as possible to the M57160AL-01. 3. If C trip is used it must be connected as close as possible to pins 2 and 4 . 4. To avoid possible misoperation, the input signal should be maintained in the off state during power up/down. 5. If it is necessary or desirable to disable the short circuit protection function this can be accomplished by leaving pin 1 not connected. VIN 3.9 k/H9024 R G C trip VCC VEE 100µF 100µF TTL, etc. f = 20kHz D.F. = 50% VIN = 5V VCC = 15V VEE = 5V R G = 2.1Ω C trip = 0 ~ 47pF M57160AL-01 RTC CIRCUIT START RESET DETECT THE SHORT CIRCUIT GATE SIGNAL SHUT DOWN TIMER START FAULT SIGNAL OUTPUT TIMER END 1~2 msec NO YES INPUT SIGNAL IS "L" NO YES Application Circuit Example Operation Flow on Detecting Short Circuit Note: When the protection circuit is activated the output voltage becomes –|VEE| + 2 Volts.
Hybrid IC for IGBT Gate Driver Powerex, Inc., 200 Hillis Street, Youngw ood, Pennsylvania 15697-1800 (724) 925-7272 VIN 3.9k/H9024 R G R 1 VCC 100µF RTC CIRCUIT VCC = 20V R 1 = 3.3kΩ VZ (DZ1) = 5.1V C rev = 47/H9262F min. Note: Input signals must be delayed until C rev is fully charged. M57160AL-01 D Z1 C rev VIN VOUT tr tf 90% 50% 10% tPLH tPHL 0V VI 0V VO 10V
8 PIN OUTPUT
-3V 10V ttrip 1,2 ttimer Definition of Characteristics 1. Switching Operation 2. The Timing When the Over Current or Short Circuit Protection Operates Application Example for Single Power Supply Application Example for High Power Module 3.9k/H9024 R G C trip VCC = 15V VEE = 5V C trip = 0 ~ 47pF C 1 • C2 ≥ 100/H9262F (low impedance type) M57160AL-01 RTC VCC VEE C 1 C 2 Manufacturer Motorola Shindengen Zetex Q1 (NPN) D44VH10 2SC4151 ZTX851 Q2 (PNP) D45VH10 2SA1601 ZTX951
Hybrid IC for IGBT Gate Driver Powerex, Inc., 200 Hillis Street, Youngw ood, Pennsylvania 15697-1800 (724) 925-7272 Adjustment of Soft Shutdown If it is necessary to make the soft shutdown slower in order to control transient voltages, an external capacitor (C s) and 62/H9024 resistor can be connected between pin 6 and pin 9 . Application Example for Softer Shutdown INPUT SIGNAL OUTPUT VOLTAGE (PIN 5 to PIN 6 ) 90% 50% 10% 0% 3.9 k/H9024 R G C trip VCC = 15V VEE = 5V C trip = 22pF C 1 • C2 ≥ 100/H9262F (low impedance) M57160AL-01 RTC VCC VEE C 1 C 2 C S 62/H9024 Manufacturer Motorola Shindengen Zetex Q1 (NPN) D44VH10 2SC4151 ZTX851 Q2 (PNP) D45VH10 2SA1601 ZTX951 100 02 5 7 5 50 125 100 150 CONNECTIVE CAPACITANCE, C S, (nF) (PIN 9 – R (62/H9024) – CS – PIN 6 ) FALL TIME ON ACTIVITY CIRCUIT PROTECTION, t1, t2 (/H9262S) t1, t2 VS. CS CHARACTERISTICS (TYPICAL)