LD4160 POWEREX | Alldatasheet
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Powerex, Inc., Hillis Street, Youngwood, Pennsylvania 15697 (724) 925-7272 POW-R-BLOK TM Dual Diode Isolated Module
600 Amperes / Up to 2400 Volts
Revision Date: 11/5/2002 LD41__60 Ordering Information: Select the complete eight-digit module part number from the table below. Example: LD412460 is a 2400V,
600 Ampere Dual Diode Isolated
TM Module. Type Voltage Volts (x100) Current Amperes (x10) LD41 08 12 to 24 LD41__60 Dual Diode POW-R-BLOK TM Module
600 Amperes / 800-2400 Volts
Dimension Inches Millimeters A 5.91 150.0 B 4.88 124.0 C 4.41 112.0 D 2.36 60.0 E 2.05 52.0 F 1.97 50.0 G 1.89 48.0 H 1.73 44.0 J 1.22 31.0 K 1.10 28.0 L 1.00 25.4 M 0.69 17.5 N 0.39 10.0 P M10 Metric M10 Q 0.26 Dia. 6.5 Dia. R 0.24 6.0 S 0.12 3.0 T .110 x .032 2.5 x 0.8 Note: Dimensions are for reference only. Description: Powerex Dual Diode Modules are designed for use in applications requiring rectification and isolated packaging. The modules are isolated for easy mounting with other components on a common heatsink. POW-R-BLOK TM has been tested and recognized by the Underwriters Laboratories. Features: /G84/G3 Electrically Isolated Heatsinking /G84/G3 Aluminum Nitride Isolator /G84 Compression Bonded Elements /G84 Metal Baseplate /G84 Low Thermal Impedance for Improved Current Capability /G84 UL Recognized Benefits: /G84/G3 No Additional Insulation Components Required /G84/G3 Easy Installation /G84/G3 No Clamping Components Required /G84 Reduce Engineering Time Applications: /G84/G3 Bridge Circuits /G84/G3 AC & DC Motor Drives /G84/G3 Battery Supplies /G84/G3 Power Supplies /G84/G3 Large IGBT Circuit Front Ends CONNECTION DIAGRAM J F C B A R L H Q - DIA. (4 TYP.) P - M10 THD (3 TYP.) K DG M N S E OUTLINE DRAWING
Powerex, Inc., Hillis Street, Youngwood, Pennsylvania 15697 (724) 925-7272 POW-R-BLOK TM Dual Diode Isolated Module Revision Date: 11/5/2002 LD41__60 Absolute Maximum Ratings Characteristics Conditions Symbol Units Repetitive Peak Reverse Blocking Voltage V RRM up to 2400 V Non-Repetitive Peak Reverse Blocking Voltage (t < 5 msec) V RSM V RRM + 100 V RMS Forward Current I F(RMS) 950 A Average Forward Current 180° Conduction, T C=106°C I F(AV) 600 A Peak One Cycle Surge Current, Non-Repetitive 60 Hz, 100% V RRM reapplied
50 Hz, 100% VRRM reapplied
A A Peak Three Cycle Surge Current, Non-Repetitive 60 Hz, 100%V RRM reapplied I FSM 15,500 A Peak Ten Cycle Surge Current, Non-Repetitive 60 Hz, 100% V RRM reapplied I FSM 13,000 A I2t for Fusing for One Cycle 8.3 milliseconds 10 milliseconds I2t I2t 1,840,000 1,810,000 A2 sec A2 sec Operating Temperature T J -40 to +150 °C Storage Temperature T stg -40 to +150 °C Max. Mounting Torque, M6 Mounting Screw 55 in. – Lb. Nm Max. Mounting Torque, M10 Terminal Screw 110 in. – Lb. Nm Module Weight, Typical 1500 g 3.30 lb V Isolation @ 25C Vrms 3000 V
Powerex, Inc., Hillis Street, Youngwood, Pennsylvania 15697 (724) 925-7272 POW-R-BLOK TM Dual Diode Isolated Module Revision Date: 11/5/2002 LD41__60 Electrical Characteristics, TJ=25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Max. Units Repetitive Peak Reverse Leakage Current I RRM Up to 2400V, T J=150°C 40 mA Peak On-State Voltage V FM TJ=150°C, IFM=1800A 1.19 V Threshold Voltage, Low-level Slope Resistance, Low-level V(TO)1 rT1 TJ = 150°C, I = 15%IF(AV) to πIF(AV) 0.747 0.243 V mΩ Threshold Voltage, High-level Slope Resistance, High-level V(TO)2 rT2 TJ = 150°C, I = πIF(AV) to IFSM 0.914 0.145 V mΩ VTM Coefficients, Full Range T J = 150°C, I = 15%IF(AV) to IFSM VTM = A+ B Ln I +C I + D Sqrt I A = B = C = D = 5.05E-01 3.44E-02 8.13E-05 6.57E-03 Thermal Characteristics Characteristics Symbol Max. Units Thermal Resistance, Junction to Case RΘJ-C Per Module, both conducting Per Junction, both conducting 0.0325 0.0650 °C/W °C/W Thermal Impedance Coefficients ZΘJ-C Z ΘJ-C= K1 (1-exp(-t/τ1)) + K2 (1-exp(-t/τ2)) + K3 (1-exp(-t/τ3)) + K4 (1-exp(-t/τ4)) K1 = 8.03E-04 K2 = 1.03E-02 K3 = 1.64E-02 K4 = 3.75E-02 τ1 = 3.39E-04 τ2 = 3.15E-03 τ3 = 1.06E-01 τ4 = 2.066 Thermal Resistance, Case to Sink Lubricated RΘC-S Per Module 0.01 °C/W
Powerex, Inc., Hillis Street, Youngwood, Pennsylvania 15697 (724) 925-7272 POW-R-BLOK TM Dual Diode Isolated Module Revision Date: 11/5/2002 LD41__60 Maximum Transient Thermal Impedance 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.001 0.01 0.1 1 10 100 Time - t - Seconds Thermal Impedance - Zjc - °C/W (Junction to Case) LD41N Maximum On-State Forward Voltage Drop 0.00 1.00 2.00 3.00 4.00 5.00 10 100 1000 10000 100000 Instantaneous On-State Current - Ifm - Amperes On-State Voltage - Vfm - Volts ( Tj = 150 °C ) LD 41N 0 180 360 CONDUCTION ANGLE Maximum On-State Power Dissipation 15° 30° 60° 90° 120° 180° 100 200 300 400 500 600 700 0 100 200 300 400 500 600 700 Average On-State Current - If(av) - Amperes Max. Power Dissipation Per Diode - Watts (Sinusoidal Waveform) LD41N 0 180 360 CONDUCTION ANGLE Maximum Allowable Case Temperature 120° 90° 60° 30° 15° 180° 100 105 110 115 120 125 130 135 140 145 150 0 100 200 300 400 500 600 700 Average On-State Current - If(av) - Amperes Max. Case Temperature - Tcase -° C (Sinusoidal Waveform) LD41N 0 180 360 CONDUCTION ANGLE Maximum On-State Power Dissipation 90° 60° 30° 120° 180° 270° 15° 360° 100 200 300 400 500 600 700 800 900 1000 0 200 400 600 800 1000 Average On-State Current - If(av) - Amperes Max. Power Dissipation Per Diode - Watts (Rectangular Waveform) LD41N 0 180 360 CONDUCTION ANGLE Maximum Allowable Case Temperature 270° 180° 120° 90° 60° 30° 15° 360° 100 110 120 130 140 150 0 200 400 600 800 1000 Average On-State Current - If(av) - Amperes Max. Case Temperature - Tcase -°C (Rectangular Waveform) LD41N
Powerex, Inc., Hillis Street, Youngwood, Pennsylvania 15697 (724) 925-7272 POW-R-BLOK TM Dual Diode Isolated Module Revision Date: 11/5/2002 LD41__60 Six-Pulse Bridge Circuit Total Power Dissipation & Maximum Rated Output Current With Sink to Ambient Resistance of Heatsink as a Parameter. Total Power Dissipation vs Maximum Rated Output Current 500 1000 1500 2000 2500 3000 3500 4000 0 500 1000 1500 2000 Maximum Bridge Output Current (A) 500 1000 1500 2000 2500 3000 3500 4000 Total Power Dissipation (W) Powerex LD41--60 Pow-R-Blok 6-Pulse Bridge 500 1000 1500 2000 2500 3000 3500 4000 0 2 04 06 08 0 1 0 0 1 2 0 1 4 0 Ambient Temperature (C) Total Power Dissipation (W) 0.30 0.20 0.15 0.12 0.10 0.08 0.06 0.05 0.04 0.03 0.025 0.02 0.015 0.01 Rth S-A (C/W)