IP57-M03-500-B

IP57 MCLENNAN | Alldatasheet

Document overview

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Technical content

Industrial planetary gearheads IP57 series The IP57 gear box is designed to provide long life in industrial automation, industrial, scientific and process contro l applications that require repetitive cycling featuring high dynamics, accurate velocity or positional control. Advanced manufacturing techniques, combined with a design focused on the needs of state of the art motion cont rol has resulted in a combination of optimised performance characteristics combined with economic prices. Key features

• Planetary construction for high torque and compact dimensions
• NEMA23 frame size, IP43 for NEMA17 and IP86 for NEMA35 are also available.
• Suitable for use with both servo and stepper motors
• Wide range of standard ratios with additional options also available
• Exact gear ratios simplify calibration in positional control systems
• mounting kit options to fit most motors
• Standard options available from stock Construction The IP57 is based on an all metal planetary design for high strength. The materials and the treatment processes employed have been carefully selected to achieve high strength and long life. The output shaft / carrier assembly is machined from solid for optimum strength and torsional rigidity. The IP57 may be constructed with up to 4 stages to provide a gear ratio of up to 10,000:1. Unlike some multi-stage designs this is achieved using a single part annular to improve unit sealing and torsional stiffness. Each gear stage may be provided with a number of alternative ratios. IP 57 series gearheads utilise precision gears to provide a controlled backlash and are therefore ideal for use in positioning systems. The design is based on the use of exact gear ratios to make the calibration of digital positioning systems easier. Gear ratios The IP57 design enables a wide range of gear ratios to be selected. Standard ratios are usually available from stock Semi-standard units are built to order but carry a price premium for small quantities. Special ratios may be engineered to meet customer’s special projects, typically within a 12 week timescale Gear ratios options Single stage units 2 stage units 3 stage units 9:1 36:1 3:1 12:1 45:1 4:1 15:1 60:1 5:1 16:1 75:1 7:1 20:1 80:1 10:1 25:1 90:1 30:1 125:1 40:1 150:1 50:1 250:1 70:1 300:1 100:1 400:1 500:1 700:1 1000:1 Mclennan Servo Supplies Ltd. Tel: +44 (0)8707 700 700 www.mclennan.co.uk

Dimensions: mm IP57 series Motor adaptor if required Ø 66.68 Ø 5.1 57.2 motor Lg 1.6 25.4 5.0 3.2 IP series gearhead Ø 38.1 Ø 12.7 Ø 57.2 Key height 13.9 IP57 Gearhead length ( Lg ) : mm Single stage units 2 stage units 3 stage units 36:1 B 79 3:1 B 54 9:1 B 66 45:1 B 79 4:1 B 54 12:1 B 66 60:1 B 79 5:1 A 54 15:1 B 66 75:1 B 79 7:1 A 68 16:1 B 66 80:1 B 79 10:1 A 68 20:1 B 66 90:1 B 93 25:1 A 66 125:1 A 79 30:1 B 80 150:1 A 93 40:1 B 80 250:1 A 93 50:1 A 80 300:1 B 93 70:1 A 80 400:1 B 93 100:1 A 80 500:1 A 93 700:1 A 93 1000:1 A 93 Also see preferred shaft options for above ratios: IP57 Gearhead output shaft options: Standard shaft ‘type A’ Semi-standard shaft ‘type B’ Semi-standard shaft ‘type C’ (Available from stock) (Special order only) (Special Order only) Note: The preferred shaft options for each gear ratio are shown in the table above. When using the type ‘C’ shaft the maximum torque capacity of the gearhead is limited to 4 Nm Special shafts Special shafts can be provided to meet customer special requirements The limiting values that may be specified are shown in the drawing 25.4 ∅ 12.7 13.9 1.6 3.2 25.4 ∅ 12.0 13.45 18.7 1.6 4.0 21.5 M5 x 6 deep 25.4 ∅ 6.35 1.6 21.5 100 ∅ 14 1.6 Mclennan Servo Supplies Ltd. Tel: +44 (0)8707 700 700 www.mclennan.co.uk

( i:1 ) Maximum Continuous Torque ( Nm ) Max. Peak Torque ( Nm ) Typical Backlash (arc min.) Efficiency Typical Inertia @ input ( Kgcm2 ) Mass ( Kg ) 5 6 12 0.027 IP57-M01 1 10 5.4 10.5 20 92% 0.018 0.7 0.8 15 24 0.024 0.017 IP57-M02 100 13.5 21.5 30 84% 0.017 0.9 1.0 1.0 125 250 500 0.024 0.017 0.017 1.1 1.2 1.2 1000 18 36 0.017 1.2 IP57-M03 10,000 25 40 78% 0.017 Note; Maximum Torque ratings apply for Shaft options A & B Maximum Torque capacity of Shaft Option C = 3 Nm General Specification Maximum Shaft Radial Load 500 N @ 12 mm from gearhead mounting face for shaft options A & B

80 N @ 12 mm from gearhead mounting face for shaft option C

Maximum Shaft Axial Load 490 N Maximum Recommended input speed 5000 rpm Output Bearing type Ball Bearings Operating Temperature range -40 to + 65 Degree C Typical Input Friction @ motor < 0.05 Nm Pinion fitting position How to Order Optional Pinion clamp Typical Part Number: IP57 – M 01 - 5 - A ∅ 57 mm Planetary Gearhead Ratio Motor mounting Output shaft option Number of stages Pinion clamp for 6 & 6.35 mm bore pinions: 400MAX00024 Pinion clamp for 8 mm bore pinions: 400MAX00025 L p Pinion Motor Dimension ‘Lp’ Gearhea d Ratio Motor shaft diameter < 6.35 mm Motor shaft diameter < 8 mm 5:1 28.25 / 28.35 mm 10:1 41.95 / 42.05 mm 41.95 / 42.05 mm 25:1 22.35 / 22.45 mm 50:1 100:1 250:1 500:1 1000:1 36.05 / 36.15 mm 36.05 / 36.15 mm Note: standard pinion fitted to motor shaft using Loctite 638 adhesive. Pinion clamp An optional pinion clamp may be ordered separately This enables the pinion to be clamped in position using an Alan key supplied with the clamp kit Mclennan Servo Supplies Ltd. Tel: +44 (0)8707 700 700 www.mclennan.co.uk

Standard NEMA23 Motor mounting kit for motors with 6.35 mm diameter shaft Standard NEMA23 Motor mounting kit for motors with 8.0 mm diameter shaft Motor mounting kits for motors with round flange and face mounting Motor Details Shaft diameter ∅ D1 6 mm 6 mm 8 mm Max shaft length L1 25 mm 25 mm 25 mm Bearing register ∅ D2 28 mm 25 mm 25 mm Max register length L2 8.8 mm 3 mm 3 mm Mounting holes 3 x M4 4 x M5 max 4 x M5 max Mounting hole PCD 50 mm 38.89 mm 38.89 mm Standard Gearheads Fitting kits IP57-M01- 5 B 400MAX00005 400MAX00009 400MAX00013 IP57-M01- 10 B 400MAX00006 400MAX00010 400MAX00014 IP57-M02- 25 B 400MAX00007 400MAX00011 400MAX00015 IP57-M02- 50 B to IP57-M03-1000 B 400MAX00008 400MAX00012 400MAX00016 Special Fitting Tools None 204MSC00002 204MSC00008 of dimensions: mm Motor ∅ 6.35 ∅ 5.1 ∅ 66.68 PCD 20.6 1.6 ∅ 38.15 Fixing components Gearhead Pinion Gearhead Fitting Kit IP57-M01- 5 B 400MAX00001 IP57-M01- 10 B 400MAX00002 IP57-M02- 25 B 400MAX00003 IP57-M02- 50 B IP57-M02- 100 B 400MAX00004 IP57-M03- 250 B IP57-M03- 500 B IP57-M03-1000 B Motor ∅ 8.0 ∅ 5.1 ∅ 66.68 PCD 20.6 1.6 ∅ 38.15 Fixing components Gearhead Pinion 14 * Gearhead Fitting Kit IP57-M01- 5 B * 400MAX00017 IP57-M01- 10 B 400MAX00018 IP57-M02- 25 B * 400MAX00019 IP57-M02- 50 B IP57-M02- 100 B 400MAX00020 IP57-M03- 250 B IP57-M03- 500 B IP57-M03-1000 B Note * Gearhead assembly length increased by 14 mm on 5: & 25:1 ratios Motor ∅ D1 Adapter 204ADT00033L 1 max. ∅ D2 Fixing components Gearhead Pinion Mounting hole options A B PCD Standard servo motor flanges Mclennan Servo Supplies Ltd. Tel: +44 (0)8707 700 700 www.mclennan.co.uk