3110387 CLARKE | Alldatasheet
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OPERATION & MAINTENANCE INSTRUCTIONS ORIGINAL INSTRUCTIONS DL1122 - REV 2 AIR STAPLE/NAIL GUN MODEL NO: CSN-1D PART NO: 3110387
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com INTRODUCTION Thank you for purchasing this CLARKE product. Before attempting to use this product, please read this manual thoroughly and follow the instructions carefully. In doing so you will ensure the safety of yourself and that of others around you, and you can look forward to your purchase giving you long and satisfactory service. GUARANTEE This product is guaranteed against faulty manufacture for a period of 12 months from the date of purchase. Please keep your receipt which will be required as proof of purchase. This guarantee is invalid if the product is found to have been abused or tampered with in any way, or not used for the purpose for which it was intended. Faulty goods should be returned to their place of purchase, no product can be returned to us without prior permission. This guarantee does not effect your statutory rights. CONSUMABLES The following Consumables are available from your local Clarke Dealer NAILS - 1.25MM CROWN (18 GAUGE) STAPLES - 5.5MM CROWN Length Part No: Length Part No: 20mm 1800415 16mm 1800429 30mm 1800417 19mm 1800431 35mm 1800421 25mm 1800435 40mm 1800423 32mm 1800436 50mm 1800427 40mm 1800437
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com SAFETY WARNINGS SAFETY OF THE STAPLE/NAIL GUN 1. Check prior to use that the safety an d triggering mechanism is functioning properly and that all nuts and bolts are tight. 2. Do not carry out any modifications to the staple/nail gun. 3. Do not disassemble or make inoperat ive any parts of the staple/nail gun such as the safety yoke. 4. Do not perform any "emergency repairs". 5. The staple/nail gun should be serviced properly and at regular intervals in accordance with the instructions. 6. Avoid weakening or damaging the staple/nail gun, for example by:
- punching or engraving; modification not authorised by the manufacturer; guiding against templates made of hard material such as steel; dropping or pushing across the floor; using the equipment as a hammer; applying excessive force of any kind. SAFETY AT WORK 1. Never point any operational staple/nai l gun at yourself, any other person or animals. 2. Hold the staple/nail gun during the work operation in such a way that no injuries can be caused to the head or to the body in the event of a possible recoil. 3. Never actuate the staple/nail gun in to free space. This will avoid any hazard caused by free flying fasteners and excessive strain on the tool. 4. The staple/nail gun shall be disconne cted from the compressed air system during transportation, especially where an unusual physical posture is adopted whilst moving. 5. Carry the staple/nail gun at the wo rkplace using only the handle, and never with the trigger actuated. 6. Take conditions at the workplace in to account. Fasteners can penetrate thin workpieces or slip off corners and edges of workpieces, and thus put people at risk. 7. For personal safety, use protective equipment such as hearing and eye protection and safety gloves.
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com SAFETY SYMBOLS PREPARING THE STAPLE/NAIL GUN FOR USE CONNECTION TO THE COMPRESSED AIR SYSTEM 1. Ensure that the pressure supplied by the compressed air system does not exceed the maximum allowable pressure of the staple/nail gun See “Specification” on page 8. 2. Make sure that the safe ty yoke is not depressed. 3. Connect the staple/nail gun to the compressed air supply using suitable hose equipped with quick-action connectors. 4. Check for proper functioning by applyi ng the muzzle of the staple/nail gun to a piece of wood and actuating the trigger once or twice. Read manual before use Wear ear defenders Wear suitable eye protection Do not use on scaffolding or ladders May only be used with an effective safety yoke CAUTION: READ AND OBSERVE THESE OPERATING INSTRUCTION BEFORE USING THE STAPLE/NAIL GUN. WARNING: ENSURE THE AIR SUPPLY IS CLEAN AND DOES NOT EXCEED 100PSI WHILE OPERATING THE NAIL/STAPLE GUN.
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com RECOMMENDED CONNECTION CONFIGURATION TIPS Drain the compressor air tank dail y. Water in the air line will damage the nail/staple gun and will invalidate your warranty. Clean air inlet filter on the staple/nail gun weekly. Line pressure should be increased to compensate for unusually long air hoses (over 8m). The minimum hose diameter should be 1/4” I.D. and fittings must have the same bore. Keep hose away from heat, oil and sharp edges. Check hoses for wear, and make certain that all connections are secure. FILLING THE MAGAZINE Only those fasteners specified in “Consumables” on page 2 may be used. When filling the magazine, hold the staple/nail gun so that the muzzle is not pointing towards yourself or any other person. 1. With your fingers well away from the trigger, and the tool pointed away from you, and anyone in the vicinity, press and hold the magazine catch. 2. Pull out the magazine and load with appropriate nails or staples as shown.
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com HANDLING THE STAPLE/NAIL GUN 1. Pay attention to the SAFETY WARNINGS in these operating instructions. 2. Set the operating pressure to between 60-100psi, depending upon the size of nail used and type of material being worked. 3. Having checked that the staple/nail gu n is functioning correctly, press the staple/nail gun against the work piece at a right angle and pull the trigger. 4. Check whether the fastener has been driven into the workpiece. If it is protruding, increase the air pressure by 0.5 bar. If it has been driven in too far, reduce the air pressure by 0.5 bar. Check the result after each adjustment. 5. You should work with the lowest possible air pressure. 6. In the event of long breaks in work or at the end of the working shift, disconnect the staple/nail gun from the compressed air supply and empty the magazine. TO CLEAR A JAM Should a blockage occur: 1. Turn off the compressed air supply. 2. Pull the trigger to ensure the stap le/nail gun is not under pressure. 3. Open the magazine and pull out the offending staple/nail. 4. Close the magazine. 5. Ensure that all parts of the nail/ staple gun are secure and correctly positioned, then reconnect the air supply. TIPS Do not trigger the staple/nail gun unnecessarily if the magazine is empty. Any defective or improperly fu nctioning staple/nail gun must immediately be disconnected from the compressed air supply and passed to a specialist for inspection. Connectors and hoses should be protected against contamination from dust, debris, sand etc. which will result in leaks and damage to the staple/nail gun and the couplings.
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com MAINTENANCE DAILY BEFORE USE 1. Drain water from compre ssor air tank and air line. 2. Check and clean, if necessary, the air inlet gauze filter. DURING USE 1. To lubricate the internal components du ring operation, an air line lubricator should be used. 2. If an air system oiler is not being us ed, lubricate the staple/nail gun every 2 hours with a few drops of air line oil, dripped into the air inlet. Clarke Air Line Oil is available fr om your CLARKE dealer part no. 3050825. WEEKLY 1. Check the security of the bo lts and tighten if necessary. 2. Clean air inlet filter on the staple/nail gun. STORAGE 1. Clean the nail/staple gun after use. 2. When not in use, disconnect from ai r supply, clean the staple/nail gun and store in a safe, dry, childproof location. WARNING: DISCONNECT THE STAPLE/NAIL GUN FROM THE COMPRESSED AIR SUPPLY AND EMPTY THE MAGAZINE BEFORE PREFORMING ANY MAINTENANCE.
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com MAINTENANCE NOTES Be aware that factors other than the tool may effect its operation and efficiency such as reduced compressor output, excessive drain on the airline, moisture or restrictions in the line, or the use of connectors of improper size or poor condition which will reduce air supply. Grit or gum deposits in the tool may also reduce efficiency. This condition can be corrected by cleaning the air strainer and flushing out the tool with gum solvent oil, or failing this, the tool should be disassembled, thoroughly cleaned, dried and reassembled. If the tool runs erratica lly or becomes inefficient, and the air supply is sound, dismantle the piston assembly and replace worn or damaged parts, or take the tool to your CLARKE dealer. The use of parts other than CLARKE replacement parts may result in safely hazards, decreased tool performance and will invalidate your warranty. SPECIFICATION Type of Tool CSN-1D Dimensions 255 x 54 x 252 mm Weight (Including supplied accessories / fixings) 2.24 kg Activation Mode Single sequential Drive Speed 90 (shots/min) Compressed Air Maximum Allowable Pressure 120 psi /8.3 bar Recommended Allowable Pressure Range 60 - 100 psi /4.14 - 6.9 bar Noise Characteristic Values In Accordance With EN12549. Sound Pressure: 88.7 dB(A) Sound Power Measured LwA 101.7 dBLwA Vibration Characteristic Values In Accordance With ISO 8662-1 1: 1999 <2.5 m/s
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com DECLARATION OF CONFORMITY
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com EXPLODED DIAGRAM
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com SPARE PARTS LIST No Description Part No No Description Part No 01 Hex. Skt Head Screw HTCSN1D01 42 Compression Spring HTCSN1D42 02 Compression Spring HTCSN1D02 43 Roll Pin 2.5x16 HTCSN1D43
03 Air Deflector HTCSN1D03 44 Safety Plate HTCSN1D44
04 Cap Screw M5x20 HTCSN1D04 45 Trigger HTCSN1D45
05 Lock Washer 5mm HTCSN1D05 46 Cap Screw M4x10 HTCSN1D46
06 Cylinder Cover HTCSN1D06 47 Lock Washer HTCSN1D47
07 O-Ring 13.7x2.4 HTCSN1D07 48 Nose Cover HTCSN1D48
08 Sealing Washer HTCSN1D08 4 9D r i v e G u i d e r H T C S N 1 D 4 9
09 Compression Spring HTCSN1D09 50 Spacer HTCSN1D50
10 Head Valve HTCSN1D10 51 Nose HTCSN1D51
11 Sealing Washer HTCSN1D11 52 Cap Screw M4x14 HTCSN1D52
12 O-Ring 31.2x2.5 HTCSN1D12 53 Bar HTCSN1D53 13 O-Ring 24.8x3.5 HTCSN1D13 54 Roll Pin 1.5x10 HTCSN1D54
14 Sealing Gasket HTCSN1 D14 55 Insert HTCSN1D55
15 Collar HTCSN1D15 56 Magazine HTCSN1D56
16 O-Ring 41.7x3 HTCSN1D16 57 Scale HTCSN1D57 17 O-Ring 26.2x2.4 HTCSN1D17 58 Magazine Label HTCSN1D58
18 Cylinder HTCSN1D18 59 Inlay Slice HTCSN1D59
19 O-Ring 21x3 HTCSN1D19 60 Tube HTCSN1D60
20 Piston Assembly HTCSN1D20 61 Catch Lever HTCSN1D61
21 Bumper HTCSN1D21 62 Compression Spring HTCSN1D62
22 Gun Body HTCSN1D22 63 Pusher Pipe HTCSN1D63
23 Rubber Washer HTCSN1D23 64 Pusher HTCSN1D64
24 O-Ring 1.7x2 HTCSN1D24 65 Compression Spring HTCSN1D65
25 Pin HTCSN1D25 66 Washer HTCSN1D66
26 Safety Seat HTCSN1D26 67 Fixed Seat HTCSN1D67
27 Compression Spring HTCSN1D27 68 Cap Screw M4x38 HTCSN1D68
28 E-Clip 6mm HTCSN1D28 69 Pin HTCSN1D69
29 TUV Drive Stand HTCSN1D29 70 Flat Head Screw HTCSN1D70
30 TUV Adjusting Nut HTCSN1D30 71 Cap Screw M4x6 HTCSN1D71
31 Hex Nut M4 HTCSN1D31 72 Support Seat HTCSN1D72
32 Compression Spring HTCSN1D32 73 Washer HTCSN1D73
33 Steel Ball 2mm HTCSN1D33 74 Cap Screw M4x20 HTCSN1D74
34 Safety Yoke HTCSN1D34 75 Rubber Handle Grip HTCSN1D75
35 Rectangle Washer HTCSN1D35 76 O-Ring 36.3x3.55 HTCSN1D76
36 Piston Valve HTCSN1D36 77 End Cap HTCSN1D77
37 Compression Spring HTCSN1D37 78 Air Plug HTCSN1D78
38 Valve Stem HTCSN1D38 79 Air Plug Cover HTCSN1D79
39 O-Ring 2.5x1.5 HTCSN1D39 80 O-Ring 2.4x1.6 HTCSN1D80
40 Trigger Valve Guide HTCSN1D40 81 Cap Screw M4x14 HTCSN1D81
41 O-Ring 11.2x2 HTCSN1D41