6462106 CLARKE | Alldatasheet
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OPERATING & MAINTENANCE INSTRUCTIONS ORIGINAL INSTRUCTIONS= GC11/22 - rev 7 SANDER/POLISHER MODEL NO: CP185 PART NO: 6462106
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com INTRODUCTION Thank you for purchasing this CLARKE Sander/Polisher. Before attempting to use this product, please read this manual thoroughly and follow the instructions carefully. In doing so you will ensure the safety of yourself and that of others around you, and you can look forward to your purchase giving you long and satisfactory service. Your Sander/Polisher has been designed to give long and trouble free service. If, however, having followed the instructions in this booklet carefully, you encounter problems, take the unit to your local CLARKE dealer. GUARANTEE This product is guaranteed against faulty manufacture for a period of 12 months from the date of purchase. Please keep your receipt which will be required as proof of purchase. This guarantee is invalid if the product is found to have been abused or tampered with in any way, or not used for the purpose for which it was intended. Faulty goods should be returned to their place of purchase, no product can be returned to us without prior permission. This guarantee does not effect your statutory rights. ENVIRONMENTAL RECYCLING POLICY Through purchase of this product, the customer is taking on the obligation to deal with the WEEE in accordance with the WEEE regulations in relation to the treatment, recycling & recovery and environmentally sound disposal of the WEEE. In effect, this means that this product must not be disposed of with general household waste. It must be disposed of according to the laws governing Waste Electrical and Electronic Equipment (WEEE) at a recognised disposal facility.
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com TABLE OF CONTENTS INTRODUCTION 2 GUARANTEE 2 ENVIRONMENTAL PROTECTION 2 TABLE OF CONTENTS 3 GENERAL SAFETY RULES 4 ELECTRICAL CONNECTIONS 6 OVERVIEW 7 BEFORE USE 8 OPERATION 9 MAINTENANCE 10 FAULT FINDING 11 SPECIFICATION 12 CONSUMABLE SPARE PARTS 13 COMPONENT PARTS 14 DECLARATIONS OF CONFORMITY 15
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com GENERAL SAFETY RULES WORK ENVIRONMENT 1. Keep the work area clean and well lit. Cluttered and dark areas invite accidents. 2. Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids, gasses or dust. Power tools create sparks which may ignite dust or fumes. 3. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control. ELECTRICAL SAFETY 1. Power tools must match the power outlet. Never modify the plug in any way. Do not use adaptor plugs with earthed (grounded) power tools. Correct plugs and outlets will reduce the risk of electric shock. 2. Do not expose power tools to rain or wet conditions. Any water entering power tools will increase the risk of electric shock. 3. Do not abuse the electrical cable. Never use the cord for pulling or unplugging the power tool. Keep the cable away from sources of heat, oil, sharp edges or moving parts. Damaged or tangled cables increase the risk of electric shock. 4. When operating a power tool outdoors, use an extension cable suitable for outdoor use. Using the correct cable reduces the risk of electric shock. PERSONAL SAFETY 1. Stay alert, watch what you are doing and use common sense when you are operating a power tool. Do not operate a power tool when you are tired, ill or under the influence of alcohol, drugs or medication. 2. Wear personal protective equipment including eye protection. Safety equipment such as a dust mask, non-skid shoes or hearing protection used for appropriate conditions will reduce personal injuries. Use a face or dust mask if operation is particularly dusty. Wear ear protectors/defenders as the noise level of this machine can exceed 85dB (A). If working at floor level, always wear knee pads. CAUTION: FAILURE TO FOLLOW THESE PRECAUTIONS COULD RESULT IN PERSONAL INJURY, AND/OR DAMAGE TO PROPERTY.
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com 3. Do not over-reach. Keep your proper footing and balance at all times. This enables better control of the power tool in unexpected situations. 4. Avoid accidental starting of the machine. Ensure the switch is in the off position and the locking button disengaged before plugging the machine in to the power supply. Carrying power tools around with your finger on the trigger or plugging in power tools that are switched on invites accidents. 5. Dress properly. Do not wear loose clothing or jewellery which may get caught in moving parts. Wear protective hair covering to contain long hair. For best footing, wear rubber soled footwear. Keep floor clear of oil, scrap wood, etc. 6. Concentrate on the job in hand, no matter how trivial it may seem. Be aware that accidents are caused by carelessness due to familiarity. 7. Switch the machine OFF immediat ely after the task is completed. POWER TOOL USE AND CARE 1. Do not force the machine. Use the correct power tool for your application. It will do a better and safer job at the rate for which it was designed. 2. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired. 3. Disconnect the power tool from the power supply before making any adjustments, changing accessories, or storing the tool. These measures will reduce the risk of the power tool starting accidentally. 4. Store power tools out of the reach of children and do not allow persons unfamiliar with these instructions to operate the power tool. Power tools are potentially dangerous in the hands of untrained users. 5. Maintain power tools in top condition. Keep tools/ machines clean for the best and safest performance. Check for misalignment or binding of moving parts, broken parts, or any condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools. 6. Use recommended accessories. The use of improper accessories could be hazardous. 7. Machine cleanliness. Do not allow the ventilation slots in the machine to become blocked with dust. 8. Check the power tool for damage before using the machine. Any damaged part should be inspected to ensure that it will operate properly and perform its intended function. Check for alignment of moving parts, breakage of parts, mountings, and any other condition that may affect the machine’s operation. Any damage should be properly repaired or the part replaced. If in doubt, DO NOT use the machine. Consult your local dealer
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com ELECTRICAL CONNECTIONS Before switching the product on, make sure that the voltage of your electricity supply is the same as that indicated on the rating plate. This product is designed to operate on 230VAC 50Hz. Connecting it to any other power source may cause damage. This product may be fitted with a non-rewireable plug. If it is necessary to change the fuse in the plug, the fuse cover must be refitted. If the fuse cover becomes lost or damaged, the plug must not be used until a suitable replacement is obtained. If the plug has to be changed because it is not suitable for your socket, or due to damage, it should be cut off and a replacement fitted, following the wiring instructions shown below. The old plug must be disposed of safely, as insertion into a mains socket could cause an electrical hazard. If the colours of the wires in the power cable of this product do not correspond with the markings on the terminals of your plug, proceed as follows. T he Blue wire must be connected to the terminal marked N. The Brown wire must be connected to the terminal marked L. We strongly recommend that this machine is connected to the mains supply via a Residual Current Device (RCD) If in any doubt, consult a qualified electrician. DO NOT attempt any repairs yourself. This symbol indicates that this is a Class II product, and does not require an earth connection. WARNING! Read these electrical safety instructions thoroughly before connecting the product to the mains supply. WARNING! The wires in the power cable of this product are coloured in accordance with the following code: Blue = Neutral Brown = Live Plug must be BS1363/A approved. Always fit a 13 Amp fuse. Ensure that the outer sheath of the cable is firmly held by the clamp Neutral (Blue) Live (Brown)
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com OVERVIEW When unpacking, check for damage or shortages etc. Any found should be reported to your CLARKE dealer where the appliance was originally purchased. This CP185 sander/polisher is supplied with the following components: 1 x ‘D’ Handle 2 x Handle Fixing Bolts 2 x Washers 1 x 6 mm Hexagon Key 1 x 180 mm Backing Pad 1 x Wool Polishing Bonnet NO DESCRIPTION NO DESCRIPTION 1 ‘D’ Handle 5 Air Vent
2 Spindle Lock Button 6 Trigger
3 Backing Pad 7 Trigger Lock Button
4 Brush Holder Cap 8 Speed Controller
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com BEFORE USE FITTING THE ‘D’ HANDLE 1. Slot the ‘D’ handle onto the body of the tool, locating the lugs into the recesses in the tool body. NOTE: the handle is recessed to fit onto the tool in one position only, and is not adjustable, other than for left or right handed use. 2. When the handle is in position, secure in position with two allen screws, supplied, tighten using 6 mm Hex key, DO NOT overtighten FITTING THE BACKING PAD 1. Screw the backing disc onto the spindle. 2. Press and hold the spindle lock button and tighten the pad hand tight in a clockwise direction. Either the polishing bonnet or a sanding disc can be fitted. IMPORTANT: Never press the spindle lock button while the motor is running. Failure to observe this instruction may cause internal damage or could lead to personal injury WARNING: MAKE SURE THAT THE TOOL IS SWITCHED OFF AND UNPLUGGED FROM THE MAINS SUPPLY BEFORE FITTING OR REMOVING THE ‘D’ HANDLE OR BACKING PAD.
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com OPERATION 1. Whether polishing or sanding, always ensure the workpiece is securely fixed, i.e. clamped to a workbench or secured in a vice. 2. When working on car bodywork, the vi bration may cause any items left on the car bonnet, boot or roof. to fall onto the rotating disc and be thrown, leading to injury to yourself or others in the work vicinity. Always keep the work area tidy. 3. Hold the sander/polisher firmly with both hands and switch on. The motor will then run. Press and hold the trigger lock button whilst holding the trigger in and the tool will run continuously. To release the button, squeeze the trigger, then release and the motor will stop. 4. Adjust the speed control to the desired working speed. 5. Slowly apply the sander/polisher to the workpiece and proceed to sand or polish. Move the disc across the work applying a light even pressure. If it is necessary to change the speed, always lift the disc from the work surface, adjust the speed control to the required speed then reapply to the work surface and continue as before. 6. On completion, lift the sander/polishe r from the work surface and release the trigger 7. Ensure the motor has come to a complete stop before setting the tool down on the workbench etc. Failure to do so can cause the tool to be thrown, resulting in damage to the tool or personal injury. WARNING: ENSURE THAT THE WORKING POSITION ADOPTED DOES NOT CAUSE OPERATOR FATIGUE WHICH MAY LEAD TO LOSS OF CONTROL WARNING: THE DISC WILL CONTINUE TO ROTATE FOR A FEW SECONDS AFTER THE TRIGGER HAS BEEN RELEASED.
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com MAINTENANCE Before commencing any maintenance procedures, always ensure the sander/polisher is isolated from the electrical supply by switching off and removing the plug from the power socket. BEFORE USE 1. Always inspect the tool before use and ensure it is in top condition. 2. Ensure all fixing screws remain tight to ensure the tool is in safe working condition. 3. Inspect the power cable to ensure it is sound and free from cracks or bare wires etc. CLEANING 1. Ensure all air ventilation slots are cl ear, (Use compressed air to clean the tool if possible. Always wear protective goggles when cleaning with compressed air). 2. Clean the exterior of the tool with a soft cleaning cloth. Never use any chemicals or harsh abrasives. Avoid using solvents when cleaning plastic parts, which may be susceptible to damage from various types of commercial solvents. GENERAL MAINTENANCE 1. Occasionally remove and inspect the motor brushes and replace if necessary. When removing brushes, note which way round they are. The brushes must be returned exactly as they are removed, DO NOT swap over positions etc. 2. Never allow the brushes to wear more than two thirds of their original length, (new brushes are approximately 13 mm long), fit new brushes when or before they are worn down to 5 mm. All bearings etc, in this tool are lubricated with a sufficient amount of high grade lubricant for the tools lifetime under normal operating conditions, therefore no further lubrication is necessary. Refer to your CLARKE dealer if internal maintenance is required.
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com FAULTFINDING Problem Possible Cause Remedy Tool will not operate No power supply Check supply and rectify as necessary. Faulty Switch Consult your Clarke dealer Fuse blown Consult your Clarke dealer if necessary. Faulty motor Consult your Clarke dealer Motor runs but pad does not rotate Pad fastening not engaged. Press button and engage pad. Drive gear broken. Consult your Clarke dealer Heavy internal sparking Faulty motor. Consult your Clarke dealer Motor becomes hot Unduly heavy use. Reduce the force applied to the tool. Let the tool do the work. Air vents have become blocked. Clean out the air vents using compressed air or clean with a dry cloth. Low supply voltage. Ensure supply voltage is correct. If an extension cable is used, ensure it is of the correct rating and is fully unwound. Excessive vibration Disc no mounted correctly Check and rectify. Machine bearings worn. Consult your Clarke dealer
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com SPECIFICATIONS Please note that the details and specifications contained herein, are correct at the time of going to print. However, CLARKE International reserve the right to change specifications at any time without prior notice. CONSUMABLE SPARE PARTS Replacement bonnets and abrasive discs are available from your CLARKE dealer. The Sander/Polisher Accessory Kit - CPK180 (Part No 3051995) includes: 1 x Foam Polishing Sponge 1 x Foam Rubber Backing Pad 1 x Rubber Backing Pad 1 x Synthetic Fleece Polishing Bonnet 1 x Wool Fleece Polishing Bonnet 3 x Sanding Discs (Grit 40, 60, 80) Item Specification Dimensions (L x W x H) 420 x 190 x 180 mm Weight 3.7 kg Backing pad type Polymer with ‘hook & loop’ system Disc Diameter 180 mm Operating voltage & Frequency 230 V 50 Hz Fuse Rating 13 A Motor Power 1200 W No Load Speed 600-3000 rpm Sound Pressure Level (LpA dB) LWA 85.0 dB(A) Sound Power Level (LwA dB) LWA 96 db (A) Vibration (front handle) Less than 2.5 m
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com PARTS LIST & DIAGRAM
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com PARTS LIST & DIAGRAM No Description No Description
1 Support Ring 24 Disc Spindle
2 Bearing 25 Polishing Disc
3 Bearing Cover 26 Woodruff Key
4 Motor Rotor Assembly 27 Carbon Brush Cover
5 Screw M8 x 20 28 Carbon Brush
6 Washer 29 Carbon Brush Holder
7 Side Handle 30 Nameplate
8 Bearing Retainer 31 Motor Stator
9 Bearing 6201 32 Screw st4.8 x 70
10 Front Gear Housing 33 Main Housing
11 Screw st4.8 x 35 34 Label
12 Stop Cover 35 Rear Housing (R/H)
13 Spring 36 Cable Entry
14 Screw M5 x 16 37 Power Cable
15 Screw M5 x 12 38 Cable Clamp
16 Stop Pin 39 Screw st4.8 x 18
17 Bearing 0810 40 Rear Housing (L/H)
18 Circlip 41 Trigger Assembly
19 Spur Gear 42 Rivet 2 x 10
20 Circlip 43 Spring
21 Packing Gland 44 Speed Controller
22 Screw M4 x 16 45 Nameplate
23 Dust Cover
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com DECLARATIONS OF CONFORMITY