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User Manual Please read the Important Notice and Warnings at the end of this document Revision 1.4 www.infineon.com page 1 of 47 2020-07-16 AN2019-04 EVAL-M3-IM564 User Manual EVAL-M3-IM564 User Manual iMOTION ™ Modular Application Design Kit About this document Scope and purpose This user manual provides an overview of the evaluation board EVAL-M3-IM564 including its main features, key data, pin assignments and mechanical dimensions. EVAL-M3-IM564 is an evaluation board as part of the iMOTION™ modular application design kit. This power board includes a PFC integrated 3-phase CIPOS™ Mini intelligent power module (IPM) for motor drive applications. In combination with the control board equipped with the M3 30-pin interface connector such as EVAL-M3-102T, it features and demonstrates Infineon’s CIPOS™ Mini IPM technology and advanced motion control engine (MCE 2.0) technology for permanent magnet motors drive over the full speed range. The inverter section has 600 V of voltage and 20 A of current rating, and the PFC section has 600 V of voltage and 20 A of current rating. It is optimized to major home appliances like air conditioners and low power motor dirve applications with high-frequency switching operation of power factor correction. This evaluation board EVAL-M3-IM564 was developed to support customers during their first steps designing applications with CIPOS™ Mini PFC integrated IPM IM564-X6D/IM564-X6DS and running any permanent magnet motor via sensorless sinusoidal control. Intended audience This user manual is intended for all technical specialists who know motor control and high-power electronics converters. The board is intended to be used under laboratory conditions. Attention: The Evaluation Boards and Reference Boards as well as the information in this document are solely intended to support designers of applications in evaluating the use of products from Infineon Technologies for their intended applications. Environmental conditions have been considered in the design of the Evaluation Boards and Reference Boards provided by Infineon Technologies. The design of the Evaluation Boards and Reference Boards has been tested by Infineon Technologies only as described in this document. The design is not qualified in terms of safety requirements, manufacturing and operation over the entire operating temperature range or lifetime. The Evaluation Boards and Reference Boards provided by Infineon Technologies are subject to functional testing only under typical load conditions. Evaluation Boards and Reference Boards are not subject to the same procedures as regular products regarding returned material analysis (RMA), process change notification (PCN) and product discontinuation (PD). Evaluation Boards and Reference Boards are not commercialized products, and are solely intended for evaluation and testing purposes. In particular, they shall not be used for reliability testing or production. The Evaluation Boards and Reference Boards may therefore not comply with CE or similar standards (including but not limited to the EMC Directive 2004/EC/108 and the EMC Act) and may not fulfill other requirements of the country in which they are operated by the customer. The customer shall ensure that all Evaluation Boards and
User Manual 2 of 47 Revision 1.4 2020-07-16 EVAL-M3-IM564 User Manual iMOTION™ Modular Application Design Kit About this document Reference Boards will be handled in a way which is compliant with the relevant requirements and standards of the country in which they are operated. The Evaluation Boards and Reference Boards as well as the information provided in this document are addressed only to qualified and skilled technical staff, for laboratory usage, and shall be used and managed according to the terms and conditions set forth in this document and in other related documentation supplied with the respective Evaluation Board or Reference Board. It is the responsibility of the customer’s technical departments to evaluate the suitability of the Evaluation Boards and Reference Boards for the intended application, and to evaluate the completeness and correctness of the information provided in this document with respect to such application. The customer accepts that the Evaluation Boards and Reference Boards are not intended to be used in life-endangering applications such as medical, nuclear, military, life-critical or other applications, where failure of the Evaluation Boards and Reference Boards, or any results from the use thereof, can reasonably be expected to result in personal injury. The Evaluation Boards and Reference Boards and any information in this document is provided "as is" and Infineon Technologies disclaims any warranties, express or implied, including but not limited to warranties of non-infringement of third party rights and implied warranties of fitness for any purpose, or for merchantability. Infineon Technologies shall not be responsible for any damages resulting from the use of the Evaluation Boards and Reference Boards and/or from any information provided in this document. The customer is obliged to defend, indemnify and hold Infineon Technologies harmless from and against any claims or damages arising out of or resulting from any use thereof. Infineon Technologies reserves the right to modify this document and/or any information provided herein at any time without further notice.
User Manual 3 of 47 Revision 1.4 2020-07-16 EVAL-M3-IM564 User Manual iMOTION™ Modular Application Design Kit Introduction Safety precautions Please note the following warnings regarding the hazards associated with development systems. Table 1 Safety precautions Warning: The DC link potential of this board is up to 400 VDC. When measuring voltage waveforms by oscilloscope, high voltage differential probes must be used. Failure to do so may result in personal injury or death. Warning: The evaluation or reference board contains DC bus capacitors which take time to discharge after removal of the main supply. Before working on the drive system, wait five minutes for capacitors to discharge to safe voltage levels. Failure to do so may result in personal injury or death. Darkened display LEDs are not an indication that capacitors have discharged to safe voltage levels. Warning: The evaluation or reference board is connected to the grid input during testing. Hence, high-voltage differential probes must be used when measuring voltage waveforms by oscilloscope. Failure to do so may result in personal injury or death. Darkened display LEDs are not an indication that capacitors have discharged to safe voltage levels. Warning: Remove or disconnect power from the drive before you disconnect or reconnect wires, or perform maintenance work. Wait five minutes after removing power to discharge the bus capacitors. Do not attempt to service the drive until the bus capacitors have discharged to zero. Failure to do so may result in personal injury or death. Caution: The heat sink and device surfaces of the evaluation or reference board may become hot during testing. Hence, necessary precautions are required while handling the board. Failure to comply may cause injury. Caution: Only personnel familiar with the drive, power electronics and associated machinery should plan, install, commission and subsequently service the system. Failure to comply may result in personal injury and/or equipment damage. Caution: The evaluation or reference board contains parts and assemblies sensitive to electrostatic discharge (ESD). Electrostatic control precautions are required when installing, testing, servicing or repairing the assembly. Component damage may result if ESD control procedures are not followed. If you are not familiar with electrostatic control procedures, refer to the applicable ESD protection handbooks and guidelines. Caution: A drive that is incorrectly applied or installed can lead to component damage or reduction in product lifetime. Wiring or application errors such as undersizing the motor, supplying an incorrect or inadequate AC supply, or excessive ambient temperatures may result in system malfunction. Caution: The evaluation or reference board is shipped with packing materials that need to be removed prior to installation. Failure to remove all packing materials that are unnecessary for system installation may result in overheating or abnormal operating conditions.
User Manual 4 of 47 Revision 1.4 2020-07-16 EVAL-M3-IM564 User Manual iMOTION™ Modular Application Design Kit Introduction Table of contents
User Manual 5 of 47 Revision 1.4 2020-07-16 EVAL-M3-IM564 User Manual iMOTION™ Modular Application Design Kit Introduction
1 Introduction
The EVAL-M3-IM564 evaluation power board is a part of the iMOTION™ modular application design kit for motor drives (iMOTION™ MADK). In order to run a motor, the matching control board is required to interface this power board. The MADK platform is intended for use with various power stages and different control boards. These boards can easily be interfaced through the 30-pin iMOTION™ MADK M3 such as EVAL-M3-102T, or the 20-pin iMOTION™ MADK M1 interface connector to control board. This board is equipped with a 30-pin M3 connector and is intended for single-motor control only. This evaluation board is designed to provide an easy-to-use power stage based on the Infineon's CIPOS™ Mini intelligent power module (IPM). The board is equipped with all assembly groups for sensorless field-oriented control (FOC). It provides a single-phase AC-connector, rectifier, boost PFC and 3-phase output for connecting the motor. The power stage also contains emitter shunts for current sensing and a voltage divider for DC-link voltage measurement. The EVAL-M3-IM564 evaluation board is available through regular Infineon distribution partners as well as on Infineon's website. The features of this board are described in the main features chapter of this document, whereas the remaining paragraphs provide information to enable the customers to copy, modify and qualify the design for production according to their own specific requirements. Environmental conditions were considered in the design of the EVAL-M3-IM564, but the board is not qualified in terms of safety requirements or manufacturing and operation over the entire operating temperature range or lifetime. The boards provided by Infineon are subject to functional testing only. The block diagram of the EVAL-M3-IM564 is depicted in Figure 1. This evaluation board includes an EMI filter and soft power-up circuit, 30-pin iMOTION™ MADK-M3 interface connector, auxiliary power supply to provide 15 V and 3.3V, PFC gate drive circuit and the CIPOS™Mini IPM IM564-X6D/IM564-X6DS. MHVIC 30 pin iMOTIONTM MADK-M3 connector CIPOSTM IPM IM564-X6D Inverter Section Line Neutral 15V PWM VFO Itrip PWMVTH GK DCBsense 15V & 3.3V CIPOSTM IPM IM564-X6D PFC Section PFC Overcurrent protection Overcurrent and Overtemperature protection PFC Gatekill VAC+ VAC- PFC_Shunt+ PFC_Shunt- Power Supply I_Shunt+ I_Shunt- Gate Driver PFC_PWM EMI Filter & Soft Power Up Circuit Figure 1 The block diagram of the EVAL-M3-IM564 The hardware circuit regarding overtemperature and overcurrent protection is also included in this power board. The sense connection to the common emitter shunt resistor is connected to the 30-pin iMOTION™ MADK-M3 interface connector. This power board is compatible with PFC integrated CIPOS™ Mini IPMs that feature 3-phase common emitters and built-in NTC considering motor power rating and IPM’s current rating.
User Manual 6 of 47 Revision 1.4 2020-07-16 EVAL-M3-IM564 User Manual iMOTION™ Modular Application Design Kit Introduction Evaluation boards are not subject to the same procedures as regular products regarding returned material analysis (RMA), process change notification (PCN) and product discontinuation (PD). Evaluation boards are intended to be used under laboratory conditions by technical specialists only.
User Manual 7 of 47 Revision 1.4 2020-07-16 EVAL-M3-IM564 User Manual iMOTION™ Modular Application Design Kit Main features of EVAL-M3-IM564
2 Main features of EVAL-M3-IM564
EVAL-M3-IM564 is an evaluation board for motor drive applications with single-phase, integrated PFC and 3- phase IPM. Combined in a kit with one of the available MADK control board options, it demonstrates Infineon’s motion control IC and IPM technology for motor drives with single-phase PFC. Main features of CIPOS™ Mini IPM IM564-X6D/IM564-X6DS include:
- 3 half bridges with TRENCHSTOP™ 20 A/600 V and antiparallel diodes for inverter section
- 20 A/600 V CoolMOS™ power MOSFETs and rapid switching emitter-controlled diodes for PFC section
- Lead-free terminal plating; RoHS compliant
- Very low thermal resistance due to DCB
- Rugged SOI gate driver technology with stability against transient and negative voltage
- Negative potential allowed up to VS =-11 V for single transmission at VBS=15 V
- Integrated bootstrap functionality
- Overcurrent shutdown
- Temperature monitor
- Undervoltage lockout at all channels
- Low side common emitter
- Cross conduction prevention
- All six switches turn off during protection The evaluation board characteristics include:
- Input voltage 165~265 VAC
- Maximum 2800 W motor power output
- Power factor correction
- On board EMI filter
- Current sensing with single shunt
- Auxiliary power supply with 15 V, 3.3 V
- Overcurrent protection
- Overtemperature hardware protection
- Sensing of DC-link voltage
- Thermistor output
- Fault diagnostic output
- Measurement test points compatible with standard oscilloscope probes
- PCB is 148 mm × 165 mm and has two layers with 35 μm copper each
- RoHS compliant
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2.1 EVAL-M3- IM564 board specifications
Table 2 depicts the important specifications of the evaluation board EVAL-M3-IM564. Table 2 EVAL-M3-IM564 board specifications Parameters Values Conditions / comments Input Voltage 165 - 265 Vrms lower AC input, less motor power output Current
13.3 Arms input 165 VAC (enable PFC function), Pin=2200
W, fPWM=6 kHz, fPFC=50 kHz, Ta=25 C, Th=80 °C, Motor speed=2500 RPM
10 Arms input 220 VAC (enable PFC function), Pin=2200
W, fPWM=6 kHz, fPFC=50 kHz, Ta=25 C, Th=80 °C, Motor speed=2500 RPM
12.7 Arms input 220 VAC (enable PFC function), Pin=2800
W, fPWM=6 kHz, fPFC=50 kHz, Ta=25 C, Th=80 °C, Motor speed=2500 RPM Output Power(3 phases)
2000 W 165 VAC ≤ input ≤ 265 VAC (enable PFC
function), fPWM=6 kHz, fPFC=50 kHz, Ta=25 C, Th=80 °C, Motor speed=2500 RPM
2800 W 220 VAC ≤ input ≤ 265 VAC (enable PFC
function), fPWM=6 kHz, fPFC=50 kHz, Ta=25 C, Th=80 °C, Motor speed=2500 RPM Current per leg
6.6 Arms input =220 VAC (enable PFC function),
pout=2000 W, fPWM=6 kHz, fPFC=50 kHz, Ta=25 C, Th=80 °C, Motor speed=2500 RPM
8.7 Arms input =220 VAC (enable PFC function),
pout=2800 W, fPWM=6 kHz, fPFC=50 kHz, Ta=25 C, Th=80 °C, Motor speed=2500 RPM DC Bus Voltage Recommend DC bus voltage 380 V Enable PFC and for higher input voltage Recommend DC bus voltage 340 V Enable PFC and for lower input voltage Switching Frequency PFC switching frequency fPFC 50 kHz (typ.) For EVAL-M3-IM564 evaluation borad 50 kHz (max.) Limited by controller board EVAL-M3-102T Inverter switching frequency fPWM 6 kHz (typ.) For EVAL-M3-IM564 evaluation borad 20 kHz (max.) Limited by controller board EVAL-M3-102T Current feedback PFC current sensing resistor 10 mΩ RS3 Inverter current sensing resistor 10 mΩ RS4 Protections PFC OCP1 20 Apeak Set EVAL-M3-102T’s PFCITRIPREF=2.57 V,so that R8=470 ohm, R9=1.65 kohm
User Manual 9 of 47 Revision 1.4 2020-07-16 EVAL-M3-IM564 User Manual iMOTION™ Modular Application Design Kit Main features of EVAL-M3-IM564 Parameters Values Conditions / comments PFC OCP2
22 Apeak Configured by either PFC current sensing
resistor RS3, or adapting comparator threshold divider resistor R5/R7 or R4/R8 Inverter OCP1
120 Apeak Configured by MCEWizard only, OPA output
Max. range peak value is 31 Apeak (23.8 Arms) Inverter OCP2
22 Apeak Configured by changing shunt resistor RS4 , or
adapting comparator threshold divider resistor R30/R31 or R19/R29 Inverter OCP3
25 Apeak Configured by changing shunt resistor RS4 , or
threshold divider resistor R40/R41, ITRIP positive going threshold is about 525 mV Temperature trip level 100 °C For controller board EVAL-M3-102T On board power supply 15 V 15 V ± 5 %, max. 1 A Used for CIPOS™IPM gate driver & cooling fan 3.3 V 3.3 V ± 2 %, max. 20 mA Supplying the 3.3 V to the controller board and protection circuits PCB characteristics Material FR4, 1.6 mm thickness, 2 layers. 35 µm copper thickness Dimension 148 mm × 165 mm System environment Ambient temperature 25 °C NA 1 For iMOTION ™ IC IMC1xx, there are three types of Gatekill input source (Refer to section 4.2.3, or control board user manual for details). Please note that if you select comparator for Gatekill input source, the external Gatekill signal will be not used. And the signal I_Shunt will be compared by the internal comparator with the “Gatekill Comparator Reference” value set in MCEWizard only.
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2.2 Pin assignment
General information about the connectors of the EVAL-M3-IM564 evaluation board is reported. Table 3 includes the details of the AC input connector J1. Table 3 J1- AC Line connector S. No. Pin Details
1 Line AC line input
2 Neutral AC neutral input
3 Earth Earth ground
Table 4 provides the details of the motor side connector J2. Table 4 J2- Motor side connector S. No. Pin Details
1 W Connected to motor phase W
2 V Connected to motor phase V
3 U Connected to motor phase U
Table 5 provides the pin assignments of the 30-pin iMOTION™MADK-M3 interface connector J3. This connector is the interface to the controller board. Table 5 J3 - iMOTION™MADK-M3 30-pin interface connector for controller board Pin Name Pin name connectors 1 PWMUH 3.3 V compatible logic input for high side gate driver-Phase U
2 GND Ground
3 PWMUL 3.3 V compatible logic input for low side gate driver-Phase U
4 GND 4 GND ground
5 PWMVH 3.3 V compatible logic input for high side gate driver-Phase V 6 +3.3 V On board 3.3 V supply 7 PWMVL 3.3 V compatible logic input for low side gate driver-Phase V 8 +3.3 V On board 3.3 V supply 9 PWMWH 3.3 V compatible logic input for high side gate driver-Phase W
10 I_U Positive current sense output
11 PWMWL 3.3 V compatible logic input for low side gate driver-Phase W
12 I_U- Negative current sense output or ground
13 GK Gatekill signal – active low when overcurrent is detected
14 DCBSense DC bus positive voltage, scaled in 0-3.3 V range by a voltage divider
15 VTH Thermistor output
16 I_V Not used
17 I_V- Not used
18 I_W Not used
19 I_W- Not used
User Manual 12 of 47 Revision 1.4 2020-07-16 EVAL-M3-IM564 User Manual iMOTION™ Modular Application Design Kit Main features of EVAL-M3-IM564 Pin Name Pin name connectors
20 VCC 15 V power supply
21 PFCG0 3.3 V compatible logic input for PFC gate driver IC
22 GND Ground
23 PFCG1 Not used
24 +3.3 V On board 3.3 V supply
25 PFCGK PFC Gatekill signal – active low when PFC overcurrent is detected
26 DCBSense DC bus positive voltage, scaled in 0-3.3 V range by a voltage divider
27 VAC+ AC voltage sensing positive cycle
28 VAC- AC voltage sensing negative cycle
29 IPFC+ PFC current sensing positive
30 IPFC- PFC current sensing negative
User Manual 13 of 47 Revision 1.4 2020-07-16 EVAL-M3-IM564 User Manual iMOTION™ Modular Application Design Kit Getting started with EVAL-M3-IM564
3 Getting started with EVAL-M3-IM564
In order to run the motor system, a combination of the iMOTION™ MADK power board (EVAL-M3-IM564) and the matching MADK control board is required. The iMOTION™ software tools, MCEDesigner and MCEWizard, are also required in order to initially set up the system, as well as to control and fine-tune the system performance to match users’ exact needs. This chapter provides more details on setting up the system and getting started with the iMOTION™ MADK development platform. Note: If you are using an EVAL-M3-102T control board, please make the following changes to better match EVAL-M3-IM564 for OPA’s gain and PFC OCP level. 1. Delete R6 and R10 of EVAL-M3-102T 2. R13 of EVAL-M3-102T from 2 kohm change to 0 ohm 3. R25 of EVAL-M3-102T from 1 kohm change to 0 ohm 4. R8 of EVAL-M3-102T from 24 kohm change to 470 ohm R9 of EVAL-M3-102T from 470 ohm change to 1.65 kohm for PFCTRIPREF
3.1 Setting up the system
After downloading and installing the iMOTION™ PC tools (MCEWizard and MCEDesigner), the following steps need to be taken in order to run the motor. Refer to user manual for iMOTION™ MADK control board such as (EVAL-M3-102T), MCEWizard and MCEDesigner documentation for more information. Figure 4 shows the system connection using EVAL-M3-IM564 and control board (used control board EVAL-M3- 102T for example). Figure 4 System connection example using EVAL-M3-IM564 PC-USB Connector AC Power Input Motor Phase Outputs PFC Inductor
User Manual 14 of 47 Revision 1.4 2020-07-16 EVAL-M3-IM564 User Manual iMOTION™ Modular Application Design Kit Getting started with EVAL-M3-IM564 1. Connect PC-USB connector on the on-board debugger to the PC via USB cable. 2. Connect EVAL-M3-IM564’s MADK M3 30-pin interface connector (J3) to control board (see Figure 4). 3. Get the latest “IMC102T-F064 MCE Software Package” available on www.infineon.com/imotion-software website. (Infineon iMOTION™ control IC IMC102T-F064 is used for control board EVAL-M3-102T). 4. Connect motor phase outputs to the motor. 5. Use MCEWizard to enter the motor and evaluation board hardware parameters, and click button “Export to Designer file (.txt)” to system drive parameters’ file which will be used by MCEDesigner. 6. Connect AC power to power input connector (J1) and power-on system. 7. Open MCEDesigner and open MCEDesigner default configuration file (.irc) for IMC102T devices (IMC102T_xx.irc) by clicking “File” menu and select “Open” in the pull down list. 8. Import system drive parameters’ file (generated in step 5) into MCEDesigner by clicking “File” > “Import Drive Parameters.” Select “Update All” radio button. 9. Program the MCE firmware and system parameters into the internal flash memory of iMOTION™ IC by clicking “Tools > Programmer “in the pull-down menu, and then clicking on the “Program Firmware and Parameter” radio button. See the chapter “MCEDesigner setup overview” in Section 3.2.2 for more details. If the latest version of MCE firmware is already programmed into the IMC102T-F064 IC, then programming firmware can be skipped by selecting “Program Parameters” radio button option. Finally click “Start” button to program firmware and parameters (or parameters only when programming firmware was skipped). 10. Start the motor by clicking the green traffic light button in the control bar.
User Manual 15 of 47 Revision 1.4 2020-07-16 EVAL-M3-IM564 User Manual iMOTION™ Modular Application Design Kit Getting started with EVAL-M3-IM564 3.2 iMOTION™ development tools and software The iMOTION™development tool installers for MCEDesigner and MCEWizard are available for download via Infineon iMOTIONTM website (http://www.infineon.com/imotion-software). All the available tools and software variants are listed there. The on-board debugger uses the SEGGER J-Link’s driver for UART communication with IMC102T-F064. The J- Link driver will be installed during the MCEDesigner installation. In case the driver is not installed properly, please go to SEGGER J-Link website to download and install the latest J-Link “Software and Documentation pack for Windows.”
3.2.1 MCEWizard setup overview
After installing the MCEWizard, the shortcut for MCEWizard appears on the Windows desktop. Double-click the shortcut to open the MCEWizard, and configure the parameters for evaluation boards and motor. Figure 5 shows the “Welcome Page” for MCEWizard, where the MADK control board or power board can be selected via the pull-down list. Infineon continues to release new MADK controller and power boards. Therefore, it could happen that some of the newest power boards are not pre-configured in the MCEWizard tool, and cannot be selected via the pull-down menu. In that case, the user should select another power board (as similar as possible) and follow the MCEWizard setup steps by entering the parameter values which are specific to the chosen board. Make sure both “I have modified the circuit board” and “Enable advanced question” checkmarks are selected (or check “Customized Design for Expert User”). Please refer to the user manual of the corresponding power board for additional information. After selecting the MADK control and power board, start the MCEWizard system setup procedure by clicking the “Next” button in the right bottom corner as shown in Figure 5. Figure 5 Welcome page of MCEWizard iMOTION™ MADK system enables users to easily test different combinations of control and power boards with their motors. Users should be familiar with the system level parameters which are related to the motor used.
User Manual 16 of 47 Revision 1.4 2020-07-16 EVAL-M3-IM564 User Manual iMOTION™ Modular Application Design Kit Getting started with EVAL-M3-IM564 There are very limited numbers of parameters which are specific to the control board or power board hardware. Table 6 provides the MCEWizard setup overview for hardware related parameters. Similar tables will be available in each control board’s User Manual. Combination of this table and the corresponding table of the control board provides enough information to set up the MADK-based motor drive system in the shortest time. Table 6 MCEWizard setup overview table Page Parameter Value Comment Welcome Page Control Board selecting MADK control board name Or select similar board (IMC101/102/IMM/IMD) Options Page Motor 1 Shunt Configuration Single shunt Question 2 Motor Rated Amps 9 Arms GK6081-6AC31-FE Question 3 Motor Poles 6 GK6081-6AC31-FE Question 4 Motor Stator Resistance 0.3 ohms/phase GK6081-6AC31-FE Question 5 Motor Lq Inductance 2 mH GK6081-6AC31-FE Question 6 Motor Ld Inductance 2 mH GK6081-6AC31-FE Question 7 Motor Back EMF Constant(Ke)
32 V (In-rms)/krpm GK6081-6AC31-FE
Question 8 Motor Max RPM 3276 RPM GK6081-6AC31-FE Question 16 Target DC BUS Voltage Initialization
360 V For EVAL-M3-102T and
Question 24 Controller Supply Voltage 3.3 V For EVAL-M3-102T and EVAL-M3-IM564 only Question 46 Max DC Bus Voltage 500 V Question 50 DC Bus Sensing High Resistor 2000 KΩ Power board’s parts Question 51 DC Bus Sensing Low Resistor Refer to control board user manual (13.3 kΩ for EVAL-M3-102T default) Control board’s parts Question 72 NTC Over-Temperature Voltage Threshold Calculated as the Section 4.3.3 Refer to the control board user manual Question 78 Inverter Dead Time ~2 us Depends on IPM Question 80 GateSense Low-Side Devices High is true Question 81 GateSense High-Side Devices High is true Question 83 Current Feedback and Sample Timing 100 mV/A For EVAL-M3-IM564 only Question 84 Internal ADC Gain 1 Depends on AD range Question 93 Overcurrent Trip Level for Internal GateKill Comparator
20 A For EVAL-M3-IM564
Question 107 PFC Topology Boost PFC Question 104 PFC Inductance 0.519 mH For EVAL-M3-IM564 only Question 110 PFC Current Measurement Input Scaling Calculated as the Section 4.1.3 Question 114 AC Voltage Sensing High Resistor 2000 kΩ Power board’s parts
User Manual 17 of 47 Revision 1.4 2020-07-16 EVAL-M3-IM564 User Manual iMOTION™ Modular Application Design Kit Getting started with EVAL-M3-IM564 Page Parameter Value Comment Question 115 AC Voltage Sensing Low Resistor Refer to control board user manual 15 kΩ by default for EVAL-M3-102T Question 117 PFC Gate Driver Polarity Low Side High is active Question 118 PFC Current Sample Delay Time 0~0.67 us Depends on SNR & switching noise After all the MCEWizard questions are answered, the “Verify & Save Page” will be shown as in Figure 6 Figure 6 Verify and save page for MCEWizard Click the “Calculate” button and “Export to Designer File (.txt)” button to save the parameter file, which will be used by the MCEDesigner in the next steps.
User Manual 18 of 47 Revision 1.4 2020-07-16 EVAL-M3-IM564 User Manual iMOTION™ Modular Application Design Kit Getting started with EVAL-M3-IM564
3.2.2 MCEDesigner setup overview
After installing MCEDesigner installer, there is a shortcut for MCEDesigner on the Windows desktop. Double- click the shortcut to open MCEDesigner, and then open “IMC102T_xx.irc” file, and resize the windows for better display, as shown in Figure 7. Figure 7 MCEDesigner’s main display for IMC102T To program system-drive parameters into IMC102T-F064, please click the “Tools” menu and select “Programmer” in the pull-down list. The pop-up window “Program IMC controller” will show up as in Figure 8. Click on the “Program Parameters” radio button (this is the default option), and then select the Drive System Parameter file created using MCEWizard by clicking on “Browse.” Finally, click on the “Start” button to program the parameter file into the IMC102T-F064 IC. Figure 8 “Program IMC controller” pop-up window
User Manual 20 of 47 Revision 1.4 2020-07-16 EVAL-M3-IM564 User Manual iMOTION™ Modular Application Design Kit Hardware description of EVAL-M3-IM564
4 Hardware description of EVAL-M3-IM564
To meet individual customer requirements and make the EVAL-M3-IM564 evaluation board a basis for development or modification, all necessary technical data like schematics, layout and components are included in this chapter.
4.1 Boost PFC section using CIPOS™ Mini IPM
Figure 10 depicts the schematic from the AC input connector J1 to the rectified DC bus voltage DCBUS. This circuitry includes a passive EMI filter consisting of elements X2, Y2 capacitors and common mode inductor, a 25 A/1200 V rectifier bridge D1, a fuse F1 for circuit protection, a PTC resistor PTC1, and a relay RY1 for soft powering up and reducing conduction losses in steady state. The PFC section is implemented using the CIPOSTM Mini IPM as sketched in Figure 10. The IRS44273L is used to drive MOSFETs for the PFC section. Figure 10 Schematic for EMI filter and PFC section of the EVAL-M3-IM564 evaluation board The PFC section of CIPOS™ IPM IM564-X6D/IM564-X6DS contains a CoolMOS™ power MOSFET and a rapid- switching, emitter-controlled diode. Two electrolytic capacitors CE1 and CE2 are used for buffering the rectified DC bus voltage DCBUS.
4.1.1 AC voltage sensing and MCEWizard configuration
AC voltage sensing is by default in front of the D1 rectifier bridge, as shown in Figure 10. To drive the boost PFC circuitry for EVAL-M3-IM564, the default matching MADK control board is EVAL-M3-102T. Figure 11 shows the VAC sensing schematic of the EVAL-M3-102T evaluation board. Figure 11 The AC voltage sensing schematic of EVAL-M3-102T C20 4.7nF 10V R11 15Kohm 1/10W 1%VAC+ R16 15Kohm 1/10W 1% C22 4.7nF 10VVAC- VAC1 VAC2 AC Voltage Sensing input1 AC Voltage Sensing input2
User Manual 21 of 47 Revision 1.4 2020-07-16 EVAL-M3-IM564 User Manual iMOTION™ Modular Application Design Kit Hardware description of EVAL-M3-IM564 The configuration of PFC topology in MCEWizard is shown in Figure 12. Figure 12 Vac sensing method configuration for EVAL-M3-102T and EVAL-M3-IM564 The high-side resistors R1 and R2 or R9 and R10 for the AC voltage sensing resistor divider on the power board EVAL-M3-IM564 is 2000 kΩ, and should be configured in MCEWizard as shown in Figure 13. For the low-side resistor value, please refer to the User Manual of the corresponding control board. Figure 13 AC voltage sensing configuration in MCEWizard
4.1.2 Hardware modification for AC voltage sensing to work with IRMCF188
As mentioned in the previous setion, AC voltage sensing is by default in front of the D1 rectifier bridge for the EVAL-M3-IM564 power board, as shown in Figure 10. But for the control board EVAL-M3-188 with controller IC IRMCF188, AC voltage sensing should be behind the rectifier bridge D1. To work with control board EVAL-M3-
User Manual 22 of 47 Revision 1.4 2020-07-16 EVAL-M3-IM564 User Manual iMOTION™ Modular Application Design Kit Hardware description of EVAL-M3-IM564 188 or IRMCF188, power board EVAL-M3-IM564 should be modified by assembling 1 MΩ AC voltage sensing resistors R2A and R10A and removing the resistors R2 and R10.
4.1.3 PFC external current feedback configuration and calculation
The PFC shunt resistor RS3 is 5 mΩ for EVAL-M3-IM564. But for control board EVAL-M3-102T, the current input value is product of the shunt resistance in milliohms and gain of external current sense amplifier as shown in Figure 14. Figure 14 PFC current shunt feedback and sample timing Figure 15 depicts PFC current feedback-sensing circuitry on the EVAL-M3-102T evaluation board. Please note that the default external amplification gain is less than 1 for current sense in this evaluation board. Figure 15 The PFC current feedback circuit for EVAL-M3-102T evaluation board = 12 Based on this calculation, the PFC current measurement input scaling of EVAL-M3-IM564 is 120 mV/A. Please use the same procedure to calculate the current input for other combinations of MADK boards and enter it into MCEWizard. IPFC R25 change to 0 ohm Delete R6 EVAL-M3-IM564 EVAL-M3-102T
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4.1.4 PFC overcurrent protection circuit and PFC Gatekill configuration
OCP1 of PFC protection circuit for EVAL-M3-IM564 as shown in Figure 16, the PFC current-sensing input polarity is non-inverting, so please reset the protection reference voltage of EVAL-M3-102T evaluation board. Figure 16 PFC OCP1 on the EVAL-M3-IM564 evaluation board For example: If R8=470 ohm and R9=1.65 kohm, then VPFCTRIPREF=2568 mV, the PFC cycle by cycle current limit is as follows, = − Where, = 2568 − 166 12 ∗ 10 = 20 If a larger PFC current-protection setting value is needed, please modify the R8 and R9 of EVAL-M3-102T board and refer to the control board’s user manual for more details. OCP2 of PFC protection circuit for EVAL-M3-IM564 as shown in Figure 17, please note that for control board EVAL-M3-102T, the external PFC gatekill signal PFCGK is not used. This MADK board connects the PFCGK to the motor GK temporarily for PFC overcurrent protection when using control board EVAL-M3-102T. Note: The PFC overcurrent protection circuit only generates the signal of PFCGK; there is no further action for EVAL- M3-IM564. The power board will not turn off the PFC gate driver IC if the control board is disable when the PFCGK is active. Figure 17 The PFCTRIPREF circuit on the EVAL-M3-102T evaluation board 24Kohm 1/10W 1% 470 ohm 1/10W 1% C16 4.7nF 10V 3.3V PFCTRIPREF IPFC0 iM OTION Controller 12IPFC PFCTRIPREF21 R8 change to 470 ohm R9 change to 1.65 kohm
User Manual 24 of 47 Revision 1.4 2020-07-16 EVAL-M3-IM564 User Manual iMOTION™ Modular Application Design Kit Hardware description of EVAL-M3-IM564 The calculation formula is as follows, × × + = 3.3 × Where, 3.3 × × = 22 If a larger PFC current-protection setting value is needed, please reconfigure the adapting comparator threshold divider resistor R5/R7 or R4/R8.
4.2 Inverter section using CIPOS™ Mini IPM
The inverter section is also implemented using the CIPOS™ Mini IPM as sketched in Figure 18. The inverter section of the IPM module includes an optimized SOI gate driver and a three-phase inverter consisting of TRENCHSTOP™ IGBTs and anti-parallel diodes. The three pairs of capacitors C14 and C15, C16 and C17, C22 and C23 are used as bootstrap capacitors to provide the necessary floating supply voltages VBS1, VBS2 and VBS3, respectively. Figure 18 Schematic of the 3-phase inverter section using CIPOS™ Mini IPM on EVAL-M3-IM564
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4.2.1 DC bus sensing and MCEWizard configuration
Pin 14 and pin 26 of connector J3 provide access to the DC-link voltage DCBsense. Three possible feedback cases are associated with these pins. Figure 19 provides the DC bus sense resistor details. By default, the resistor R21 is not mounted on EVAL-M3-IM564. A pull-down resistor must be mounted on the corresponding controller board. Figure 19 DC bus sense resistor on EVAL-M3-IM564 evaluation board If a pull-down resistor of 13.3 kΩ referred to ground is inserted either on the EVAL-M3-IM564 evaluation board or on the control board, the DCBSense voltage results in the range of 0 to 3.3 V on the pin reflecting a DC bus voltage range of 0 to 420 V. If a pull-down resistor of 13.3 kΩ is inserted on both the EVAL-M3-IM564 evaluation board and on the control card, the DCBSense results scale to 0-1.65 V. No safety issue occurs. If no feedback is desired on the DCBSense pin, R6 or R14 should be removed to avoid high voltage on the connector. The high-side resistors R6 and R14 for the DC bus sensing resistor divider on the controller board EVAL-M3- IM564 are 2000 kΩ, and should be configured in MCEWizard as shown in Figure 20. For the low-side resistor value, please refer to the User Manual of the corresponding control board (typical is 13.3 kΩ). Figure 20 DC bus sensing configuration in MCEWizard DCBsense R14 1.00M, 1% 1.00M, 1% R21 DNI DCBSense DCBUS
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4.2.2 Motor external current feedback configuration and calculation
The current input value is a product of the shunt resistance in milliohms and gain of external current sense amplifier for EVAL-M3-102T, as shown in Figure 21. Figure 21 Current shunt feedback and sample timing for EVAL-M3-102T The external amplifier gain circuit can be found in the schematics or user manual for the control board (for example, EVAL-M3-102T see Figure 22). Figure 22 depicts IU+ current feedback sensing circuity on the EVAL-M3-102T evaluation board. Please note that the default external gain is 5/6 for the EVAL-M3-102T control board. However, since the EVAL-M3-IM564 power board has been configured with an external op-amp with a gain of 10, the following modifications to the circuit of the EVAL-M3-102T control board are recommended for more accurate gain calculations.The resistor R10 on the EVAL-M3-102T needs to be removed and R13 needs to be change to 0 ohm. Figure 22 The part of current feedback on the EVAL-M3-102T evaluation board R12 100ohm 1/10W 1% R13 2Kohm 1/10W 1% R10 10Kohm 1/10W 1% C21 220pF +3.3V IU+ RshIsh iMOTION Controller IU 18V1 V2 Current shunt resistor on power board R13 change to 0 ohm Delete R10 EVAL-M3-IM564 EVAL-M3-102T
User Manual 27 of 47 Revision 1.4 2020-07-16 EVAL-M3-IM564 User Manual iMOTION™ Modular Application Design Kit Hardware description of EVAL-M3-IM564 = 10 Based on this calculation, the motor current input scaling of EVAL-M3-IM564 is 100 mV/A. Please use the same procedure to calculate the current input for other combinations of MADK boards, and enter it into MCEWizard. The MCEWizard setting as shown in Figure 23. Figure 23 Current feedback configuration in MCEWizard for EVAL-M3-102T and EVAL-M3-IM564
4.2.3 Inverter overcurrent protection and motor Gatekill configuration
Figure 24 displays the overcurrent protection circuitry. The current sensing signal INV_ADC is connected to ITRIP via the threshold divider resistor R41/R40, and ITRIP is filtered through capacitor C38. Figure 24 Overcurrent protection circuit on the EVAL-M3-IM564 evaluation board The typical value of ITRIP positive-going threshold VIT, TH+ is 525 mV. So the inverter output peak current is calculated by , × + If the motor peak current is larger than the setting value Itrip for more than ITRIP input filter time, VFO will trigger low, which means that the gatekill signal is active. For iMOTION™ IMC1xx control IC, there are three
User Manual 28 of 47 Revision 1.4 2020-07-16 EVAL-M3-IM564 User Manual iMOTION™ Modular Application Design Kit Hardware description of EVAL-M3-IM564 types of gatekill input source (as shown in Figure 25). Either input source, iMOTION™ control IC will stop the motor when the gatekill signal is active. In order to get high power output for this MADK board, the board uses a very low resistance Rshunt with 10 mΩ. The inverter overcurrent protection signal (gatekill) comes from an external comparator (U8). The ITRIP of IPM is not used any longer. But please note that if the comparator is selected for gatekill input source, the external gatekill signal will not be used. And the current-sensing signal I_Shunt will be compared by the internal comparator with the “Gatekill Comparator Reference” value set in MCEWizard only. Figure 25 Gatekill configuration in MCEWizard for EVAL-M3-102T
4.3 Thermistor/NTC characteristics and protection calculation
This board provides thermistor/NTC output on pin 15 of the 30-pin connector J3. Temperatures can be calculated by resistor measurement.
4.3.1 CIPOS™ internal NTC – thermistor characteristics
The thermistor characteristics for CIPOS™ Mini IPM with built-in NTC are listed in Table 7. Table 7 CIPOS™ internal NTC – thermistor characteristics Description Condition Symbol Value Unit min typ max Resistor TNTC = 25°C RNTC 79.638 85.000 90.362 kΩ Resistor TNTC = 50°C RNTC 28.400 29.972 31.545 kΩ Resistor TNTC = 60°C RNTC 19.517 20.515 21.514 kΩ Resistor TNTC = 70°C RNTC 13.670 14.315 14.960 kΩ Resistor TNTC = 80°C RNTC 9.745 10.169 10.593 kΩ Resistor TNTC = 90°C RNTC 7.062 7.345 7.628 kΩ
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4.3.2 Overtemperature hardware protection circuit
The VFO pin not only provides direct access to the NTC, but also indicates a module failure in case of under- voltage at pin VDD or in case of triggered overcurrent detection at ITRIP. In these evaluation design kits EVAL- M3-IM564 and EVAL-M3-102T, the VFO pin is directly connected to the gatekill pin for controller IC IMC102T. But for the iMOTION™ 100 series control board, the maximum input low voltage of gatekill for IRMCF1xx is 0.8 V. The NTC thermal resistor is about 3.0 kΩ at 120 °C. The resistors R44 and R45 for the power board EVAL-M3- IM564 are chosen properly to make sure the voltage of VFO is 0.8 V at 120 °C. The gatekill will then “ask” the microcontroller to stop generating PWM pulses if the temperature of NTC continues to rise. Figure 27 Overtemperature protection circuit schematic for EVAL-M3-IM564 and EVAL-M3-102T
4.3.3 NTC shutdown value calculation and configuration
External NTC temperature shutdown value can be calculated as shown below and configured in MCEWizard as shown in Figure 28. For pull-up resistors on the evaluation control board, please refer to the control board’s User Manual. For example, for EVAL-M3-102T, the pull-up resistor on the control board is 4.87 kΩ. The value of resistors R44 and R45 on EVAL-M3-IM564 are 9.1 kΩ and 10 kΩ (see Figure 27). The typical value of RNTC at 100 °C is 5.388 kΩ for IPM IM564-X6D/IM564-X6DS, which is used in EVAL-M3-IM564. @ × ( + ) @ + ( + ) @ × ( + ) + ( + ) = × + × Equivalent circuit VTH VFO Fan
User Manual 31 of 47 Revision 1.4 2020-07-16 EVAL-M3-IM564 User Manual iMOTION™ Modular Application Design Kit Hardware description of EVAL-M3-IM564 If the setting temperature is 100 °C, @ =5.576 kohm, and the shutdown value should be 2.33 V. If the setting temperature is 80 °C, @ =10.593 kohm, and the shutdown value should be 2.36 V. Figure 28 External temperature sense input configuration in MCEWizard
4.4 System thermal resistance testing
4.4.1 Heatsink thermal resistance
In order to test the thermal impedance of heatsink to ambient RthCA, the DC source is used to conduct the IPM internal diodes, as shown in Figure 29. With the DC source voltage increasing, current through IPM IIPM and voltage on IPM VIPM are monitored by current and voltage meter, the IPM case-temperature test point is between IPM and heasink, as shown in Figure 29 below, the same as Tc point of inverter IGBT of the IPM daasheet [1]. CIPOSTM IPM IM564-X6D A V VIPM IIPM PCB Heatsink Case temperature (Tc) test point Figure 29 Heatsink thermal testing set-up Thermal resistance between junction to ambient RthJA is divided into 2 parts as in the following formula: thermal resistance between junction to case RthJC and thermal resistace between case to ambient RthCA.
User Manual 32 of 47 Revision 1.4 2020-07-16 EVAL-M3-IM564 User Manual iMOTION™ Modular Application Design Kit Hardware description of EVAL-M3-IM564 = + Thus we get the following formula: = ∆ = − According to the test set-up, the test results are shown in Figure 30 below. The IPM case temperature is detected for about one hour, until the temperature is stable. Figure 30 Heatsink thermal testing result Therefore, the final case-to-ambient resistance value is roughly: = 2.4 ℃/ Please note that thermal resistance is calculated with a fan voltage of 10 V. For higher power capability, fan input voltage can be increased up to 15 V by U10 (IFX91041EJV, DC-DC voltage regulator), which controls the fan voltage based on the PFC current sensing op-amp output voltage.
4.4.2 System power output capability
In order to test the total ouput power capability of the MADK system as in Figure 2, the DCB case temperature is tested with different MADK output power. Test conditions are: ambient temperature Ta=25 ℃, AC input voltage is VAC=220 V/50Hz, bus voltage is VDC=380 V, PFC PWM frequency is 50 kHz and inverter frequency is 6 kHz. Figure 31 MADK ouput power capability test result
User Manual 33 of 47 Revision 1.4 2020-07-16 EVAL-M3-IM564 User Manual iMOTION™ Modular Application Design Kit Hardware description of EVAL-M3-IM564 With the MADK output power increasing, the IPM DCB PFC test point and IGBT test point temperature are monitored. The final test results are shown in Figure 31.
4.5 Auxiliary power supply
Figure 32 depicts the schematic of the auxiliary power supply for the EVAL-M3-IM564 board. The circuit includes an ICE5QR4770AG that is used to generate 15 V and 6 V through the QR flyback topology from the DC bus. Figure 32 Power supply section of the EVAL-M3-IM564 evaluation board The linear voltage regulator IFX1117ME V33 generates 3.3 V from a 6 V power supply. The 3.3 V power supply is used in the PFC overcurrent comparator circuit and overtemperature hardware protection circuit. Both 15 V and 3.3 V are also present on the 30-pin iMOTION™ MADK-M3 interface connector J3 to power circuitry on the control board.
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4.6 Schematics for EVAL-M3- IM564
The PFC section schematic for EVAL-M3- IM564 is provided in Figure 33. Figure 33 PFC section schematics for EVAL-M3- IM564 The inverter section schematic for EVAL-M3- IM564 is provided in Figure 34. Figure 34 Inverter section schematics for EVAL-M3- IM564
User Manual 35 of 47 Revision 1.4 2020-07-16 EVAL-M3-IM564 User Manual iMOTION™ Modular Application Design Kit Hardware description of EVAL-M3-IM564 The auxiliary power supply section schematic for EVAL-M3- IM564 is provided in Figure 35. Figure 35 Auxiliary power supply section schematics for EVAL-M3- IM564
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4.7 PCB layout for EVAL-M3- IM564
The layout of this board can be used for different voltage or power classes. By default, the PCB has two electrical layers with 35 µm copper, and dimensions of 148 mm × 165 mm. The PCB board thickness is 1.6 mm. You can contact our technical support team for more detailed information and the latest Gerber files. Figure 36 illustrates the top assembly print of the evaluation board. Figure 36 Top assembly print of the EVAL-M3-IM564 evaluation board
User Manual 38 of 47 Revision 1.4 2020-07-16 EVAL-M3-IM564 User Manual iMOTION™ Modular Application Design Kit Hardware description of EVAL-M3-IM564 The top layer routing of the PCB is provided in Figure 38. Figure 38 Top layer routing of the EVAL-M3-IM564
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5 Bill of material
Table 8 provides the complete bill of materials for the EVAL-M3-IM564. Table 8 Bill of materials No. Qty Part description Designator Part number Manufacturer 1 6 CAP CER 0.1UF 630V X7R 1210 C1, C18, C57, C58, C59, C60 C1210C104KBRAC78
00 KEMET
2 10 CAP CER 1000PF 25V X7R 0603 C2, C11, C24, C25, C28, C29, C31, C32, C74, C75 885012206059 Wurth Electronics Inc. 3 3 CAP CER 100PF 25V X7R 0603 C4, C9, C13, 885012206053 Wurth Electronics Inc. 4 2 CAP CER 300PF 25V X7R 0603 C7, C45 885012208043 Wurth Electronics Inc. 5 12 CAP CER 0.1μF 25V X7R 0603 C3, C12, C15, C17, C19, C20, C21, C23, C37, C43, C47, C54 885012206071 Wurth Electronics Inc. 6 4 CAP CER 10PF 25V C0G/NP0 0603 C5, C44, C64, C65 885012006032 Wurth Electronics Inc. 7 4 CAP CER 10UF 25V X5R 1206 C8, C40, C70, C71 885012108021 Wurth Electronics Inc. 8 1 0.1µF Film Capacitor 630V Polyester C10 890303425004CS TDK Corporation 9 3 CAP CER 22UF 25V X5R 1206 C14, C16, C22 TMK316BBJ226ML-T Taiyo Yuden 10 2 CAP FILM 2.2UF 10% 275VAC RADIAL C26, C30 890324026034CS Wurth Electronics Inc. 11 1 1µF Film Capacitor 275V Polypropylene C27 890324026027CS Wurth Electronics Inc. 12 2 CAP CER 4700PF 250VAC Y5U RADIAL C33, C34 ECK-DNA472ME Panasonic Electronic Components 13 2 CAP CER 10000PF 440VAC Y5V RDL C35, C36 ECK-ATS103MF6 Panasonic Electronic Components 14 1 CAP 2.2nF 20% X1 760VAC Y1 500VAC CY1 AY1222M47Y5UC63L0 15 3 CAP CER 0.022UF 25V X7R 0603 C38, C50, C72 885012206067 Wurth Electronics Inc. 16 2 CAP CER 4700PF 25V X7R 0603 C39, C41 885012206063 Wurth Electronics Inc. 17 6 CAP CER 1UF 10V X5R 0603 C42, C53, C79, C6, C62, C63 885012106010 Wurth Electronics Inc.
User Manual 41 of 47 Revision 1.4 2020-07-16 EVAL-M3-IM564 User Manual iMOTION™ Modular Application Design Kit Bill of material No. Qty Part description Designator Part number Manufacturer 18 1 CAP CER 10000PF 25V X7R 0603 C48 885012206065 Wurth Electronics Inc. 19 3 CAP CER 0.22UF 25V X5R 0603 C49, C51, C76 885012106019 Wurth Electronics Inc. 20 3 CAP CER 470PF 25V X7R 0603 C46, C52, C61 885012206057 Wurth Electronics Inc. 21 1 CAP CER 1000PF 1000V X7R 1210 C68 885342209006 Wurth Electronics Inc. 22 1 CAP CER 10NF 1000V X7R 1210 C55 CGA6P1C0G3A103J2 50AC TDK 23 1 CAP CER 120PF 50V NPO 0805 C56 CC0805GRNPO9BN1
21 Yageo
24 1 CAP CER 1000PF 100V X7R 0805 C67 885012207116 Wurth Electronics Inc. 25 2 CAP ALUM 390UF 20% 450V SNAP CE1, CE2 861011485019 Wurth Electronics Inc. 26 5 CAP ALUM 470UF 20% 450V SNAP CE4,CE8, CE9, CE10, CE11 860010474013 Wurth Electronics Inc. 27 2 CAP ALUM 560UF 20% 25V RADIAL CE5, CE6 860010274012 Wurth Electronics Inc. 28 1 CAP 22 UF 20% 50 V CE7 860010672010 Wurth Electronics Inc. 29 1 BRIDGE RECT 1PHASE 1200V 25A GBJ D1 GBJ2512 Diodes Incorporated 30 4 DIODE SCHOTTKY 30V 200MA SC79- D2, D3, D9, D13 BAT5402VH6327XTS A1 Infineon Technologies 31 1 DIODE SCHOTTKY 20V 1A SOD123L D4 MBR120ESFT1G ON Semiconductor 32 1 DIODE SCHOTTKY 150V 2A DO15 D5 MBR2150VGTR-E1 Diodes Incorporated 33 1 DIODE GEN PURP 1KV 1A SMA D6 US1M-13-F Diodes Incorporated 34 1 DIODE SCHOTTKY 100V 1A SMA D7 B1100LB-13-F Diodes Incorporated 35 1 DIODE GEN PURP 200V 1A SMA D8 US1D-13-F Diodes Incorporated 36 2 DIODE SCHOTTKY 20V 2A SMB D10, D11 SS22T3G ON Semiconductor 37 1 DIODE GEN PURP 150V 200MA SOD323 D12 BAV20WS-TP Micro Commercial Co 38 1 FAN 40X28MM 12VDC TACH,PWM FAN 9GA0412P3J01 Sanyo Denki America Inc. 39 2 CONN TERM BLOCK 3POS 9.52MM PCB J1, J2 691 250 910 003 Wurth Electronics Inc. 40 1 HEADER 20POS SCKT R/A DL 2.54 MM & HEADER 10POS SCKT R/A DL 2.54 MM J3 613020243121 & 613010243121 Wurth Electronics Inc. 41 1 Connector J4 XH 2P 2.54MM 42 1 COMMON MODE CHOKE 3MH 23A 2LN TH L1 7448052303 Wurth Electronics Inc. 43 1 PFC INDUCTOR 519 uH +-10% L2 ARLDC543256C521N 1B Sunlord 44 1 FIXED 2.2uH 2.5A SMD L4 744773022 Wurth Electronics Inc.
User Manual 42 of 47 Revision 1.4 2020-07-16 EVAL-M3-IM564 User Manual iMOTION™ Modular Application Design Kit Bill of material No. Qty Part description Designator Part number Manufacturer 45 1 FERRITE BEAD 300 OHM 0805 1LN L5 742792035 Wurth Electronics Inc. 46 1 FIXED IND 47UH 1.55A 136 MOHM L6 74404084470 Wurth Electronics Inc. 47 1 LED RED CLEAR 0805 SMD LED1 150080RS75000 Wurth Electronics Inc. 48 6 RES SMD 1MΩ 1% 1/4W 1206 R1, R2, R6, R9, R10, R14 RC1206FR-071ML Yageo 49 6 RES SMD 10kΩ 1% 1/10W 0603 R3, R28, R45, R50, R59 RC0603FR-0710KL Yageo 50 1 RES SMD 12kΩ 1% 1/10W 0603 R17 RC0603FR-0712KL Yageo 51 1 RES SMD 10.5K OHM 0.1% 1/10W
0603 R4 RT0603BRD0710K5L Yageo
52 2 RES SMD 1K OHM 0.5% 1/10W 0603 R5, R60 RT0603DRD071KL Yageo 53 6 RES SMD 15K OHM 0.5% 1/10W 0603 R7, R8, R5, R29, R41, R44 RT0603DRD0715KL Yageo 54 1 RES SMD 240K OHM 1% 1/10W 0603 R26 RC0603FR-07240KL Yageo 55 1 RES SMD 10 OHM 1% 1/8W 0805 R11 RC0805FR-0710RL Yageo 56 8 RES SMD 499 OHM 0.5% 1/10W 0603 R12, R15, R22, R25, R42, R43, R51, R53 RT0603DRD07499RL Yageo 57 1 RES SMD 4.7 OHM 5% 1/8W 0805 R13 RC0805JR-074R7L Yageo 58 8 RES SMD 100 OHM 0.5% 1/10W 0603 R20, R32, R34, R35, R36, R37, R38, R39 RT0603DRD07100RL Yageo 59 1 RES SMD 4.7K OHM 5% 1/10W 0603 R23 RC0603JR-074K7L Yageo 60 3 RES SMD 0 OHM JUMPER 1/10W 0603 R24, R52, R83 RC0603JR-070RL Yageo 61 1 RES SMD 12.7K OHM 1% 1/10W 0603 R27 RC0603FR-0712K7L Yageo 62 1 RES SMD 10.7K OHM 1% 1/10W 0603 R55 RC0603FR-0710K7L Yageo 63 1 RES SMD 20K OHM 1% 1/10W 0603 R30 RC0603FR-0720KL Yageo 64 1 RES SMD 7.5K OHM 5% 1/10W 0603 R31 RC0603JR-077K5L Yageo 65 2 RES SMD 12K OHM 5% 1/10W 0603 R33, R85 RC0603JR-0712KL Yageo 66 1 RES SMD 9.1K OHM 5% 1/10W 0603 R44 RC0603JR-079K1L Yageo 67 1 RES SMD 100K OHM 5% 1/10W 0603 R47 RC0603JR-07100KL Yageo 68 1 RES SMD 510K OHM 5% 1/10W 0603 R48 RC0603JR-07510KL Yageo 69 1 RES SMD 68 OHM 1% 2W 2512 R49 SR2512FK-7W68RL Yageo 70 1 RES SMD 165K OHM 1% 1/10W 0603 R54 RC0603FR-07165KL Yageo 71 1 RES SMD 56K OHM 5% 1/10W 0603 R56 RC0603JR-0756KL Yageo 72 1 RES SMD 22K OHM 5% 1/10W 0603 R57 RC0603JR-0722KL Yageo
User Manual 43 of 47 Revision 1.4 2020-07-16 EVAL-M3-IM564 User Manual iMOTION™ Modular Application Design Kit Bill of material No. Qty Part description Designator Part number Manufacturer 73 9 RES SMD 2K OHM 1% 1/10W 0603 R20, R32, R34, R35, R36, R37, R38, R39, R61 RC0603FR-072KL Yageo 74 1 RES SMD 27K OHM 5% 1/10W 0603 R21 RC0603JR-0727KL Yageo 75 3 RES SMD 249 OHM 1% 1/4W 1206 R23 RC1206FR-07249RL Yageo 76 3 RES SMD 2.2 OHM 5% 1/8W 0805 R24, R52, R83 RC0805JR-072R2L Yageo 77 2 RES SMD 51 OHM 5% 1/4W 1206 R27, R55 RC1206JR-0751RL Yageo 78 2 RES SMD 15M OHM 5% 1/4W 1206 R33, R85 RV1206JR-0715ML Yageo 79 3 RES SMD 27 OHM 5% 1/10W 0603 R46, R63, R87 RC0603JR-0727RL Yageo 80 1 RES SMD 3.65K OHM 1% 1/10W 0603 R40 RC0603FR-073K65L Yageo 81 1 RES SMD 18K OHM 1% 1/10W 0603 R18 RC0603FR-0718KL Yageo 82 1 RES 58.3K OHM 1% 1/10W 0603 R82 RN73R1JTTD5832F1 KOA Speer Electronics, Inc. 83 1 RES SMD 1.5K OHM 5% 1/4W 1206 R84 RC1206JR-071K5L Yageo 84 1 RES SMD 820 OHM 5% 1/4W 1206 R86 RC1206JR-07820RL Yageo 85 1 RES SMD 2.49K OHM 1% 1/10W 0603 R88 RC0603FR-072K49L Yageo 86 1 RES SMD 2.2 OHM 5% 1/4W 1206 RS1 RC1206JR-072R2L Yageo 87 1 RES SMD 2 OHM 1% 1/4W 1206 RS2 RC1206FR-072RL Yageo 88 2 RES SMT 0.010 OHM 1% 5W 4320 RES SMT 0.010 OHM 1% 5W 2817 RS3, RS4 KRL50110D-C-R010- F-T1 SMT-2817-R010-5W SUSUMU ISABELLENHUTTE 89 1 24VDC 16A 8pin RY1 HF14FW-024-ZT Hongfa relay 90 1 998Uh 100kHz, 100mV, Ls EE20/10/6 750344279 Wurth Electronics Inc. 91 25 PC TEST POINT MINIATURE BLACK T-3V3, T- 15V, T- DCBUS, T- Fly_D, T- GND, T- HIN1, T- HIN2, T- HIN3, T- ITRIP, T- LIN1, T- LIN2, T- LIN3, T- PFC PWM, T-PFC_D, T-PFC_G, T-PFC_S, T-SGND1,
5001 Keystone Electronics
User Manual 44 of 47 Revision 1.4 2020-07-16 EVAL-M3-IM564 User Manual iMOTION™ Modular Application Design Kit Bill of material No. Qty Part description Designator Part number Manufacturer T-SGND2, T-U, T-V, T-VCC, T- VFO, T- VTH, T-W, T-ZCD 92 2 IC GP LV COMPARATOR SOT-23-5 U1, U8 LMV331IDBV Texas Instruments 93 1 IC DRIVER LOW SIDE 1.5A SOT23-5 U2 IRS44273LTRPBF Diodes Incorporated 94 1 IC REG LINEAR 3.3V 1A SOT223-4 U3 IFX1117MEV33HTMA
1 Infineon Technologies
95 1 IC CTLR QUASI-RES 12SOIC U4 ICE5QR4770AGXUMA 96 1 OPTOISOLATOR 5KV TRANSISTOR 4SMD U5 FOD817BSD ON Semiconductor 97 1 IC VREF SHUNT ADJ SOT23-3 U6 TL431BSA-7 Diodes Incorporated 98 3 IC OPAMP GP 1 CIRCUIT SOT23-5 U7, U9, U11 OPA320AIDBVR Texas Instruments 99 1 IC REG BUCK 5V 1.8A 8DSO-27 U10 IFX91041EJV50XUMA 0 1 DIODE ZENER 22V 500MW SOD123 ZD1 BZT52C22-7-F Diodes Incorporated 1 1 IFPS MODULES 24MDIP M1 IM564-X6D/IM564- X6DSXKMA1 Infineon Technologies 2 1 MOSFET N-CH 30V 2.7A SOT-23-3 Q1 IRLML2030TRPbF Infineon Technologies
User Manual 45 of 47 Revision 1.4 2020-07-16 EVAL-M3-IM564 User Manual iMOTION™ Modular Application Design Kit Reference
6 Reference
[1] Datasheet of Infineon CIPOS™ Mini IPM IM564-X6D/IM564-X6DS [2] Application Note AN2016-10 CIPOS™ Mini Technical Description [3] AN2018-02 EVAL-M3-102T User manual [4] MCEWizard User Guide [5] MCEDesigner User Guide Note: All listed reference materials are available for download on Infineon’s website www.infineon.com/. All the iMOTION MADK evaluation board’s user manuals are available at www.infineon.com/MADK All the CIPOS™ IPM’s datasheets and documents are available at www.infineon.com/IPM. Attention: Infineon’s product registration is online now. Register your board, and download more information. 3 easy steps to register: 1. Go to www.Infineon.com/ login to myinfineon 2. Click on “Product Registration” 3. Choose your board and enter board series number; download the related information package
User Manual 46 of 47 Revision 1.4 2020-07-16 EVAL-M3-IM564 User Manual iMOTION™ Modular Application Design Kit Reference
Revision history
Date of release Description of changes 1.0 2019-09-17 First release 1.1 2019-12-09 Updated BOM List §6 1.2 2020-01-17 Updated BOM List §6 1.3 2020-02-16 Updated MCEWizard & MCEDesigner screenshot (V2.1.2.0) 1.4 2020-07-16 Update schematic and PCB layout for improvement of noise issue
All referenced product or service names and trademarks are the property of their respective owners. Edition 2020-07-16 AN2019-04 Published by Infineon Technologies AG
81726 Munich, Germany
© 2020 Infineon Technologies AG. All Rights Reserved. Do you have a question about this document? Email: erratum@infineon.com Document reference IMPORTANT NOTICE The information contained in this application note is given as a hint for the implementation of the product only and shall in no event be regarded as a description or warranty of a certain functionality, condition or quality of the product. Before implementation of the product, the recipient of this application note must verify any function and other technical information given herein in the real application. Infineon Technologies hereby disclaims any and all warranties and liabilities of any kind (including without limitation warranties of non- infringement of intellectual property rights of any third party) with respect to any and all information given in this application note. The data contained in this document is exclusively intended for technically trained staff. It is the responsibility of customer’s technical departments to EVALuate the suitability of the product for the intended application and the completeness of the product information given in this document with respect to such application. For further information on the product, technology, delivery terms and conditions and prices please contact your nearest Infineon Technologies office (www.infineon.com). WARNINGS Due to technical requirements products may contain dangerous substances. For information on the types in question please contact your nearest I nfineon Technologies office. Except as otherwise explicitly approved by Infineon Technologies in a written document signed by authorized representatives of Infineon Technologies, Infineon Technologies’ products may not be used in any applications where a failure of the product or any consequences of the use thereof can reasonably be expected to result in personal injury.