7239201 CLARKE | Alldatasheet
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OPERATION & MAINTENANCE INSTRUCTIONS ORIGINAL INSTRUCTIONS GC09/22 BOOSTER PUMP MODEL NO: CBP900 PART NO: 7239201
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com INTRODUCTION Thank you for purchasing this CLARKE booster pump. This non-submersible centrifugal pump is designed to pump clean water for spraying and irrigation purposes and for pumping water to greenhouses. It can also be used for boosting running water feed pressure (not drinking water) or for pumping out wells or ponds. Do not operate with contaminated or salt water. Before attempting to use this product, please read this manual thoroughly and follow the instructions carefully. Please keep these instructions in a safe place for future reference. GUARANTEE This product is guaranteed against faulty manufacture for a period of 12 months from the date of purchase. Please keep your receipt which will be required as proof of purchase. This guarantee is invalid if the product is found to have been abused or tampered with in any way, or not used for the purpose for which it was intended. Faulty goods should be returned to their place of purchase, no product can be returned to us without prior permission. This guarantee does not effect your statutory rights. ENVIRONMENTAL RECYCLING POLICY Through purchase of this product, the customer is taking on the obligation to deal with the WEEE in accordance with the WEEE regulations in relation to the treatment, recycling & recovery and environmentally sound disposal of the WEEE. In effect, this means that this product must not be disposed of with general household waste. It must be disposed of according to the laws governing Waste Electrical and Electronic Equipment (WEEE) at a recognised disposal facility. If disposing of this product or any damaged components, do not dispose of with general waste. This product contains valuable raw materials. Metal products should be taken to your local civic amenity site for recycling of metal products.
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com SPECIFICATION Water Classification Clean Maximum Delivery 5800 L/hr Maximum Head 32 m Operating pressure 3.2 bar Max Operating Temperature 0-35 oC Max particle size 0.15 mm Ingress Protection Rating IPx4 Supply 230V ~ 50Hz Rated Power 900 W Input Current@ Maximum Head 3 A Input Current@ Maximum Flow 3.9 A Outlet Thread Size 1” BSP Female Weight 8.2 kg Length x Width x Height 400 x 160 x 300 mm Sound pressure level 47.5 dB LpA Sound Power Level 61 dB Guaranteed sound power level 63 dB
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com GENERAL SAFETY PRECAUTIONS Before using this equipment it is in your own interest to read and pay attention to the following safety rules. 1. ALWAYS keep the working area clean and well lit. Floors should always be kept clear. Cluttered or dark areas invite accidents. 2. NEVER over-reach. Keep your proper footing and balance at all times when installing or maintaining the pump. 3. NEVER direct any water discharge towards electrical wiring or equipment. 4. ALWAYS thoroughly familiarise yourself with this pump & its operation, and follow all instructions in this manual. NEVER allow persons unfamiliar with these instructions to instal or operate the pump. 5. ALWAYS ensure that the pump is properly installed to prevent it from moving during operation, and that the immediate area surrounding the pump is kept clear. 6. ALWAYS maintain the pump with care and keep it clean for best / safest performance. 7. NEVER modify this pump in any way. Us e it only for the purpose for which it is designed. 8. NEVER use for pumping flammable liqui ds or corrosive chemicals. This pump is designed to pump clean water only. 9. ALWAYS have the pump serviced by your local CLARKE dealer, using only identical replacement parts. This will ensure the safety of the pump is maintained. The use of non standard parts could be hazardous. 10. NEVER use this product if any part is damaged. Have it inspected and repaired by your local CLARKE dealer. ALWAYS turn the pump off before carrying out any maintenance. 11. NEVER allow the pump to run dry. WARNING: ALWAYS CONNECT THE PUMP TO AN EARTHED POWER SUPPLY VIA AN RCD. CAUTION: THIS PUMP IS NOT A SUBMERSIBLE PUMP. ON NO ACCOUNT SHOULD IT EVER BE IMMERSED IN WATER.
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com ELECTRICAL CONNECTIONS Before switching the product on, make sure that the voltage of your electricity supply is the same as that indicated on the rating plate. This product is designed to operate on 230VAC 50Hz. Connecting it to any other power source may cause damage. This product may be fitted with a non-rewireable plug. If it is necessary to change the fuse in the plug, the fuse cover must be refitted. If the fuse cover becomes lost or damaged, the plug must not be used until a suitable replacement is obtained. If the plug has to be changed because it is not suitable for your socket, or due to damage, it should be cut off and a replacement fitted, following the wiring instructions shown below. The old plug must be disposed of safely as insertion into a mains socket could cause an electrical hazard. If the colours of the wires in the power cable of this product do not correspond with the markings on the terminals of your plug, proceed as follows. T h e Blue wire must be connected to the terminal marked N or coloured black. The Brown wire must be connected to the terminal marked L. or coloured red T h e Yellow and Green wire must be connected to the terminal marked E or or coloured Green. We strongly recommend that this machine is connected to the mains supply via a Residual Current Device (RCD). If in any doubt, consult a qualified electrician. DO NOT attempt any repairs yourself. WARNING! READ THESE ELECTRICAL SAFETY INSTRUCTIONS THOROUGHLY BEFORE CONNECTING THE PRODUCT TO THE MAINS SUPPLY. Plug must be BS1363/A approved. Always fit a 13 Amp fuse. Ensure that the outer sheath of the cable is firmly held by the clamp Neutral (Blue) Live (Brown) Earth (Green and Yellow)
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com INSTALLATION OF THE PUMP IMPORTANT: The pump MUST NOT be connected to the mains power supply until all hose/pipe installations are completed. INSTALLATION LAYOUT The pump must always be installed and operated in a horizontal position using the fixing holes in the base to secure it in position. The illustration shows typical pipework connection including an inlet filter and hose adapters listed on page 16. When mounting the pump on a raised base it will be necessary to allow clearance for the filter. Mount the pump securely on blocks or a purpose built platform to protect it from flooding. The suction lift i.e. the vertical distance between the water level and the pump, should not exceed the distance specified. Where the pump is to be a permanent fixture the fittings to the pump MUST be flexible, i.e. a short piece of hose should be inserted between any rigid metal pipework and the pump. To prevent unnecessary strain or possible distortion to the pump, ensure that adequate support is provided to the hoses and/or pipes. Remember they will be considerably heavier when filled with water. The pump is resistant to splashing from any direction but should on no account become submerged. Ensure there is adequate air circulation around the motor. The pump should be installed in a dry, well ventilated enclosure, sheltered from rain and with an environment temperature not higher than 35°C. Always place the pump as close as possible to the water to be pumped but be positioned so as to avoid the possibility of immersion. The power supply should also be a safe distance away. If in doubt, please contact your electrician and refer to national regulations. Ensure the pump & its power cable do not create a safety hazard for people walking past it. The length of the power cable on the pump limits the distance from the power source. If an extension cable is required, ensure it is compatable with the cable supplied.
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com SUCTION LIFT OR GRAVITY FEED SUCTION LIFT It is possible to draw water up from a sunken pool or well. GRAVITY FEED The pump can draw water from an above ground tank. PIPELINE FITTINGS REQUIRED Because of the variety of possible installations, no plumbing accessories are supplied with your pump. However, accessories designed specifically for this pump are available from your CLARKE dealer. The performance of your pump will be affected by the diameter of the inlet pipe - any restriction will greatly reduce the flow. We recommend that you use a diameter which is as large as practicable with a suitable reducer for connection to the 1” BSP inlet adapter. The delivery hose should be attached to the outlet adapter (not supplied). CONNECTIONS AND HOSES In case of a fixed installation, it is recommended that you fit a non-return valve on both sides of the pump. This allows closure of the line upstream and/or downstream from the pump, useful for service and cleaning operations or for periods in which the pump is not in use. A 1” BSP hose adapter will be required for connection to the inlet and outlet ports. These are available from your CLARKE dealer. A foot valve and filter should be fitted to the lower end of the suction hose as illustrated, so as to help retain water in the suction system and to prevent the possibility of large foreign bodies arriving at the pump. A gate valve may be installed in-line on the outlet side of the pump which can be set as required to regulate the flow of water. Do not place any such restriction on the suction side of the pump unless it is an isolator valve in a gravity fed system.
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com PRIMING THE PUMP When suction lift is used to draw water into the pump it is essential that all connections and hoses are completely air tight or the system will not work. It is necessary to completely fill the inlet side of the pump with water before being started for the first time or if the system has been drained for maintenance/repair. This is carried out as follows:- 1. Remove the small filler plug on the top of the pump chamber and fill the pump with water until all air is expelled. 2. Adjust any valves which may be fitted to the discharge side of the pump so as to ensure as great a flow as possible. 3. Switch on the pump and check for leak s. Water should quickly start to flow through the system. If, depending upon the suction depth, water does not flow, check to ensure: The inlet pipe is secure and free from defects. Even a pin hole could prevent the pump from drawing water efficiently. This is the most common problem encountered when operating water pumps. The pump body has been primed correctly and is completely filled with water. NOTE: If the pump is gravity or pressure fed, priming will not be necessary as the pressure of water will purge the system of air. The pump should never be operated with any delivery valve or tap completely closed.
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com THE CONTROL PANEL The "Power On" indicator light indicates that there is power to the pump. Press the "Reset" button to start the pump running. It may also be that the pump is in pressure holding and stopped state. When the pressure on the discharge side is lower than the starting pressure, the pump will automatically start pumping. The "Power On" indicator lamp indicates that the pump is pumping normally. When the "Power On" indicator flashes, it indicates that the pump is in the pressurised and stopped state and there is pressure in the discharge pipeline. Pressing the "Reset" key is invalid. When the water intake or the resulting pressure drops, the pump will restart. "Power On" indicator lig ht will be illuminated. When the "Pump On" light and "Failure" light are illuminated it shows that the pump is pumping but there is no water in the pipeline. For example, there will be no water for about 8 seconds. The pump will be in stopping state. When the "Pump on" light and "Failure" light are illuminated, pressing "Reset" key will restart the pump again. The pump will stop working because it is indicated that there is a fault, which may be no water supply, filter mesh blockage, water supply pipe leakage or pump parts damage. Check and fix the problem according to "Troubleshooting". The "Power On" indicator light is illuminated The "Failure" indicator light flashes. (one second each time). At this time, pressing the "Reset" key will be not work. Only after pulling out the plug to correct the malfunction, can the power be reinstated to start the pump. Indicate that there has been a fault and the pump has stopped working. This may be a leak in the pressure line or the pump headseal seal is leaking. The machine closes and opens frequently to start protect the function.
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com START-UP 1. Plug the power cable into a 230 V power socket and switch on. 2. The pump motor will start and water w ill start to flow through the system. There may be some delay before water is discharged, depending on the depth of the water level in the well and the position of the discharge point. 3. Check for any leaks and correct as necessary. If the motor fails to start, or the pu mp does not deliver water, refer to TROUBLESHOOTING on pages 12-13. Never operate the pump when not primed with water or if the inlet is blocked. 4. To stop the pump, switch off and remove the plug from the power socket. CARE DURING USE 1. DO NOT allow the pump to run dry, otherwise the seal between the pump and motor may be damaged. If a leak occurs at this point, allowing water to pass from the pump to the motor, contact your Clarke dealer for overhaul. 2. In the event of a blockage, where debris has entered the suction chamber, it can be cleaned out as described under MAINTENANCE. 3. Should contaminants come into cont act with the pump, flush through with cold water as soon as possible to prevent damage. DO NOT USE for pumping chemicals or other corrosive liquids (other than pool purification chemicals in their correct mix ratio). 4. If the pump is being used to drain a pool or pond, ensure there is adequate drainage and there is no risk of damage to property as a result of water being discharged. If a flexible hose must be laid across a roadway, protect it with wooden planking. AFTER USE If the pump will not be used over the winter period, or whenever there is danger of freezing, always drain the pump body. If the pump has been used with contaminated or salty water, it should be thoroughly flushed with clean water following use, both inside and out. It should then be drained and covered over, if not already installed in a clean, dry environment sheltered from the weather. In the event that dismantling and overhaul of the pump is necessary, contact your CLARKE service department. CAUTION: DO NOT START THE PUMP WITHOUT HAVING COMPLETELY FILLED IT WITH WATER,
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com CARE AND MAINTENANCE Protect the pump and pipework from freezing as the formation of ice may cause serious damage. The only maintenance required is a regular inspection to ensure that debris is not blocking the passage of water through the pump. Should sand, chemical or other contaminants come into contact with the pump, flush through with cold clean water as soon as possible. Periodically unscrew the filter bowl and clean out the cartridge and interior of any debris collected. If you suspect the pump is blocked by debris etc, disconnect it from the power supply and back-flush to clear any blockage using a garden hose. You will need to disconnect the outlet hose to do this. Always keep the pump in a clean condition, checking regularly for loose fastenings or a damaged power cable etc. The pump should not be taken apart by the user if overhaul is required, but should be taken to your nearest CLARKE dealer for repair.
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com TROUBLESHOOTING Problem Cause Solution Pump does not run. Thermal protection has been activated. If the motor has over- heated, wait for it to cool down before trying again. Faulty power connection Insert plug securely. No mains supply. Check fused power supply and replace fuse if necessary (check fuse rating). Check circuit breaker. Impeller seized/blocked Disconnect pump from power supply. Investigate cause and clear blockage Pump fails to prime Air leaks through suction hose joints (damaged hose or damaged clamp.) Repair connections/ replace hose as necessary. Blocked inlet hose Check pipeline for block- age. Check any inlet valve fitted is fully open. Pump runs but gives poor output Congested material inside pump Clean out & backflush pump. Suction or delivery line obstructed. Remove obstruction and ensure there are no kinks in delivery line. Inlet pipe leakage. Check inlet pipe and connector for leaks. Tighten as required. Air leaks through damaged seal. Renew seal. Impeller damaged and making poor seal. Return to your CLARKE dealer for repair. Impeller / mechanical seal is badly worn. Return to your CLARKE dealer for repair.
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com High friction losses in the suction line. Avoid unnecessary curves, restrictions or valves Pump badly sited result- ing in suction lift too high Set pump as close as possible to the level of the water to be pumped Sudden loss of flow. Blockage of inlet pipe Check pipeline for blockage. Undue vibration or noise. Excessive flow of water. Decrease flow of water. by adjusting inlet/outlet valves in system. Resistance in inlet pipe caused by obstruction. Check pipe and clean out as necessary Loose rotating component Return to your CLARKE dealer for repairs. Installation of pump is unstable. Stop pump and re-position. Air pocket in pump or pipeline. Release plug in impeller housing to release air. Damaged impeller Return to your CLARKE dealer for repair.
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com COMPONENT PARTS
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com COMPONENT PARTS ID DESCRIPTION ID DESCRIPTION
1 Valve 31 Signal wire
2 Pump head 32 Micro switch
3 Screw assembly 33 Silica gel
4 Hex bolt 34 Inductive probe
5 Spring washer 35 Cable clamp
6 Flat gasket 36 S/t screw
7 Guide plate cover 37 S/t screw
8 Plastic pad 38 Clamping ring
9 Impeller 39 Thrower
10 Guide plate 40 O-ring
11 Main shell 41 Mechanical seal
12 Handle 42 Gasket
13 S/t screw 43 O-ring
14 Spring 44 O-ring
15 O-ring 45 Motor front cover
16 Sealing ring 46 Lower bearing seat
17 O-ring 47 Spacer
18 Valve element 48 Stator
19 Magnet 49 Bearing
20 Gasket 50 Rotor
21 S/t screw 51 Gasket
22 O-ring 52 Rear cover assembly
23 Bolt 53 Capacitor retainer
24 Outlet connection 54 Capacitor (16uF)
25 Gasket 55 Rear cover
26 Centre block 56 Circuit board holder
27 Spring 57 S/t screw
28 Micro switch frame 58 S/t screw
29 S/t screw 59 LED light circuit board
30 Set screw 60 Sealing strip
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com ACCESSORIES
61 S/t screw 74 Support legs
62 Cable block 75 St screw
63 Terminal box cover 76 Rubber pad
64 St screw 77 O-ring
65 N/a 78 Gasket
66 Switch seal 79 52-1 screw
67 Washer 80 52-2 Gasket
68 Holding down nut 81 52-3 Cable
69 Power cable 82 52-4 Lug plate
70 Terminal cap 83 52-5 Gasket
71 Cable tie 84 53-1 St screw
72 O-ring 85 55-1 Screw
73 O-ring 86 55-2 Cable grommet
1” BSP Hose adaptor 90 deg bend (male Part No:7950200 1” BSP Plastic Foot Valve Filter FVF10 Part No:7950680 1” dia Reinforced Suction/Delivery Hose Part No:7955010 1” dia Layflat Delivery Hose 5M Part No:7955112 1” dia Layflat Delivery Hose 10M Part No:7955113 1” BSP Male Coupling Part No:7950210 1” BSP Filter assembly Part No:7175105 ID DESCRIPTION ID DESCRIPTION
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com SUITABLE ACCESSORIES FOR WATER PUMPS
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com DECLARATION OF CONFORMITY-UK
Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com DECLARATION OF CONFORMITY-CE