6601517 CLARKE | Alldatasheet
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OPERATION & MAINTENANCE INSTRUCTIONS ORIGINAL INSTRUCTIONS GC03/23 2.5T TROLLEY JACK WITH SUV SADDLE MODEL NO: CTJ2500SUV PART NO: 6601517
Thank you for purchasing this CLARKE Trolley Jack. Before attempting to use this product, please read this manual thoroughly and follow the instructions carefully. In doing so you will ensure the safety of yourself and that of others around you, and you can look forward to your purchase giving you long and satisfactory service. SPECIFICATIONS Model number CTJ2500SUV Weight 18.3 kg Dimensions (L x W x H) without handle 622 x 242 x 158mm Rated Load 2.5 tonne (2500kg) Height of saddle from floor (minimum) 150 mm (245 with extension) Max height of saddle with adaptor 530 mm Max height of saddle without adaptor 435 mm Pump oil capacity 120 ml Number of strokes min-max height approx 45 Distance raised per stroke 6.5 GUARANTEE This product is guaranteed against faulty manufacture for a period of 12 months from the date of purchase. Please keep your receipt which will be required as proof of purchase. This guarantee is invalid if the product is found to have been abused or tampered with in any way, or not used for the purpose for which it was intended. Faulty goods should be returned to their place of purchase, no product can be returned to us without prior permission. This guarantee does not effect your statutory rights.
- Read this instruction manual before use. 2. Only trained persons should operate this lifting equipment. 3. ALWA YS ensure that sufficient light is provided and that the work area is kept clear of unrelated items. 4. ALWA YS inspect the jack before use. Make sure that all parts are in good condition and operating smoothly and that no cracks or distortion is apparent. If in doubt DO NOT use. Have the damaged parts replaced or consult your CLARKE dealer. 5. The jack must be main tained and repaired by suitably qualified persons. 6. DO NOT make any modifications to this jack or adjust any valves. 7. DO NOT use the jack if an oil leak is apparent. Consult your CLARKE dealer. 8. DO NOT use to lift people and ensure that no-one is in the vehicle during lifting. 9. NEVER exceed the rated load for the jack See “Specifications” on page 2. Overloading can cause the jack to fail, resulting in personal injury. 10. Make sure that the jack is on a hard, level surface, and there is no possibility of it slipping when under load. 11. Only use the jack on solid ground, preferably concrete. Avoid tarmac as the jack could sink in. 12. Make sure the load is taken by the full saddle and that the lifting point on the vehicle is of sufficient strength to support the weight. 13. ALWA YS use axle stands to stabilise the load once lifted. 14. Consult the vehicle handbook to determine the correct lifting points. 15. Ensure the vehicle is chocked and the handbrake applied before lifting. 16. NEVER work on or under a vehicle unless it is fully and adequately supported. 17. NEVER rely upon the jack to hold the vehicle in position. 18. NEVER push a vehicle off the jack. 19. Ensure that all personnel are well clear of a load being raised or lowered. 20. Take care not to trap fingers in the moving parts. 21. Use only as a lifting device; do not use as a dolly to move a load.
remove packing materials. Check that no damage has occurred during transit and immediately advise the CLARKE dealer where you purchased the product of any deficiency. 1. Connect the two halves of the handle tog ether and clip together with the spring-loaded ball. Fit the adaptor into the socket if an SUV is the vehicle to be lifted. 3. Add the saddle either to the lifting ar m or to the top of the adaptor as required. OPERATION Before use, inspect the jack for oil leaks or any other sign of damage. Should any be apparent, have the jack repaired by a qualified technician. 1. Ensure the vehicle to be raised is stab le and on firm level ground with the wheels chocked. 2. Position the jack so that the saddle is directly beneath the lifting point. In the case of high riding SUVs, insert the adaptor between the jack and the saddle, seating both items in the socket provided. Consult the vehicle handbook to determine suitable lifting points. 3. Engage the end of the handle with the jack control valve. Twist the handle clockwise to close the control valve. WARNING: NEVER WORK ON THE VEHICLE WHEN SUPPORTED ONLY BY A JACK WHICH IS A HIGHLY DANGEROUS PRACTICE. THE VEHICLE MUST BE SUPPORTED ON AXLE STANDS OR SUITABLE SUPPORTS, BENEATH THE CORRECT JACKING/SUPPORT POINTS.
Insert the handle into the quick lift operating arm on the side of the j ack. Depress fully down to quickly raise the arm to the height needed for a high riding SUV. 5. Next, insert the handle into the y oke and pump the handle to raise the saddle until it reaches the jacking point. 6. Take care that no obstruction preve nts a clean lift. Keep all personnel at a safe distance before lifting the vehicle. NOTE: T he jack may move slightly during operation. It is important therefore, that the floor is free from debris. 7. Position axle stands directly bene ath suitable supporting points under the vehicle 8. Very gently twist the handle anticl ockw ise to open the control valve and lower the vehicle onto the axle stands. ALWAYS avoid a rapid descent by turning the handle slowly. 9. To stop it lowering at any poin t, turn the handle clockwise again. 10. Carefully lower the vehicle onto the axle stand, checking constantly, prefe rably with an assistant, that the vehicles jacking point rests snugly and cleanly on the axle stand, and that the stand is stable before the weight is taken. NOTE: Ensure this operation is carried out under complete control. DO NOT allow the load to drop suddenly as this could damage internal parts or the vehicle. 11. Completely remove the j ack from the vehicle. 12. Store the handle in the socket on the side of the jack. MAINTENANCE GENERAL CARE 1. Periodically lubricate the hinges, front wheels & rear castors with light oil. 2. In the event of damage or broken components, replacements are available from CLARKE Par ts & Service.
PURGING AIR FROM THE SYSTEM If air bubbles become trapped inside the hydraulic components, the efficiency of the jack will be reduced. If the air cannot be dispersed just by pumping the handle with the valve open, it can be purged from the system as follows. 1. Turn the control valve counter- clockwise, relieving the pressure within the jack, then prise off the cover plate & unscrew the filler plug. A broad-bladed screwdriver is required for the plug. 2. Pump the handle several times to purge air from the system. 3. Replace the oil filler plug, then turn th e control valve clockwise and test the jack. If efficiency is still low, check the oil level as below. CHECKING THE OIL LEVEL If the jack has been stored for long periods, check for oil leaks before use. If necessary, check the oil level as follows: 1. Ensure the jack is fully lowered by tu rning the control valve anticlockwise. 2. Remove the cover plate and the oil filler plug. The oil should be almost level wi th the bottom of the oil filler hole. It can be topped up using CLARKE Hydraulic Oil (p/no 3050830 for 1L). 3. Purge any air from the system and replace the oil filler plug. 4. Dispose of any old/spilled oil appr opriately and wipe up any spillage. STORAGE 1. Store in a dry place with the ram fully lowered. For servicing, contact your CLARKE dealer or CLARKE International Service Department. ENVIRONMENTAL PROTECTION One of the most damaging sources of environmental pollution is oil products. NEVER throw away used hydraulic oil with domestic refuse or flush it down a sink or drain. Collect any hydraulic oil in a leak proof container and take it to your local waste disposal site. If disposing of this product or any damaged components, DO NOT dispose of with general waste. This product contains valuable raw materials and should be taken to your local civic amenity site for recycling of metal products.
COMPONENT PARTS - HYDRAULIC RAM PROBLEM CAUSE SOLUTION Jack will not lift the rated load Low oil level See ‘Checking the Oil Level‘on page6 Valve not closed Turn the release knob fully clockwise Air in the system Purge th e system as on page 6. Jack lower when under load Valve not fully closed Turn the release knob fully clockwise Air in the system Purge th e system as on page 6 Pump feels spongy Low oil level See ‘Checking the Oil Level‘on page6 Air in the system Purge th e system as on page 6. Jack will not lift full height Low oil level See ‘Checking the Oil Level‘on page6 Air in the system Purge th e system as on page 6. Jack will not lower fully Return spring may be faulty Return to your Clarke dealer for repair. If any of these actions fail to restore function, consult your Clarke dealer.
COMPONENT PARTS - HYDRAULIC RAM No Description No Description
1 Piston 17 Valve spring
2 Piston head 18 Spring seat
3 O-ring 19 Steel ball
4 Y-ring seal 20 Top cup
5 Cylinder 21 O-ring
6 Cylinder gasket 22 Seal
7 Filter oil tube 23 Cylinder
8 Steel ball 24 Oil plug
9 Valve body 25 Cylinder oil seal
10 Steel ball 26 O-ring
11 O-ring 27 Retaining ring
12 Cotter pin 28 Pump operating piston
13 Oil return valve stem 29 Piston connector
14 Pump core gasket 30 Hinge pin-small
15 Pump body 31 Hinge pin-large
16 Regulator screw 32 Handle yoke
- GENERAL ASSEMBLY
No Description No Description
1 Handle cover 22 Front wheel
2 Handle 23 Front axle
3 Support shaft 24 Tie rod
4 Circlip 13mm 25 Main hinge pin
5 Connecting rod 26 Left side plate
6 Cover plate 27 Spacer rod
7 Lifting arm assembly 28 Supporting shaft
8 Circlip 22mm 29 Rear caster
9 Saddle 30 Retaining washer 10mm
10 Saddle adaptor (SUV) 31 Nut M10
11 Right side plate 32 Return spring
12 Washer 16mmm 33 Oil plug
13 Retaining washer 16mm 34 Hydraulic ram assembly
14 Nut M16 35 Steel ball
15 Handle socket 36 Valve piston
16 Retaining washer 5mm 37 Operating piston
17 Philips head screw 38 Retaining clip
18 Retaining washer 8mm 39 Handle yoke
19 Nut M8 40 Hinge pin (small)
20 Pin 41 Cotter pin
21 Front wheel bush 42 Hinge pin (large)
COMPONENT PARTS (GENERAL ASSEMBLY)
DECLARATIONS OF CONFORMITY