6500749

6500749 CLARKE | Alldatasheet

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OPERATION & MAINTENANCE INSTRUCTIONS ORIGINAL INSTRUCTIONS GC0324 10”(250MM) TABLE SAW MODEL NO: CTS18 PART NO: 6500749

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com INTRODUCTION Thank you for purchasing this CLARKE product. This table saw has been designed to perform the sawing operation of ripping, cross-cutting, bevelling and mitering wood and wood products. This unit is designed for use with an 10” (250mm) carbide tipped blade. This saw is NOT suitable for cutting:  Timber greater than 70mm  Metal, stone, rubber, plastic etc L o g s o r r o u n d t i m b e r Before attempting to use this product, please read this manual thoroughly and follow the instructions carefully. In doing so you will ensure the safety of yourself and that of others around you, and you can look forward to your purchase giving you long and satisfactory service. GUARANTEE This product is guaranteed against faulty manufacture for a period of 12 months from the date of purchase. Please keep your receipt which will be required as proof of purchase. This guarantee is invalid if the product is found to have been abused or tampered with in any way, or not used for the purpose for which it was intended. Faulty goods should be returned to their place of purchase, no product can be returned to us without prior permission. This guarantee does not effect your statutory rights. ENVIRONMENTAL RECYCLING POLICY By purchasing this product, the customer is taking on the obligation to deal with its safe disposal in accordance with the Waste Electrical and Electronic Equipment (WEEE). In effect, this means that this product must not be disposed of with general household waste but according to the laws governing Waste Electrical and Electronic Equipment (WEEE) at a recognised disposal facility. If disposing of this product or any damaged components, do not dispose of with general waste. This product contains valuable raw materials. Metal products should be taken to your local civic amenity site for recycling of metal products.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com SPECIFICATIONS Model CTS18 Voltage 230V - 50 Hz Power input 1800 W No-load speed 5000 rpm Duty cycle classification S1 (continuous) Ingress protection (IP) rating IPX0 Table size 630 mm x 905 mm Dust Extractor connector 34.9 (internal) / 39.5 mm (external) Blade size: Outside Diameter 250 mm Bore Diameter 30 mm Thickness 2.8 mm Number of teeth 24 TCT Maximum cut depth @ 90 Degrees 85 mm Maximum cut depth @ 45 Degrees 65 mm Machine weight: 19.3 kg Machine size (H x D x W) mm 960 x 630 (inc guard) x 905mm (max) Machine footprint (W x D) 583 x 563 mm Sound pressure level LpA 94 dB (A) Guaranteed sound power level LWA: 107 dB (A) Uncertainty factor (k) 3.0

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com SAFETY WARNINGS PERMITTED USAGE The table saw is constructed exclusively for the sawing of wood. The appropriate saw blade should be fitted according to the wood type (solid wood, chipboard or plywood).  Read and understand the entire owner's manual before attempting assembly or operation.  Read and understand the warnings posted on the machine and in this manual. Failure to comply with all of these warnings may cause serious injury. HEALTH When sawing, dust particles will be produced which in some instances can be harmful (e.g. lead from old gloss paint, arsenic and chromium from chemically treated lumber). To reduce the risk you should:  Work in a well-ventilated area.  Work with approved safety equipm ent such as dust masks that are specially designed to filter microscopic particles.  If possible use/connect to a suitable dust extractor. GENERAL 1. DO NOT expose the saw to rain. 2. DO NOT use the saw in damp or wet conditions. 3. Keep the work area well lit. 4. DO NOT use the saw in the presence of flammable liquids and gases. 5. Remove loose items and unnecessary work pieces from the area before starting the saw. 6. Clean out sawdust from the interior of the saw to prevent a potential fire hazard. Attach a vacuum cleaner to the dust port for additional sawdust removal. CAUTION: ENSURE DUE CARE AND ATTENTION WHEN OPERATING THIS EQUIPMENT. FAILURE TO FOLLOW THE INTRUCTIONS IN THIS MANUAL MAY LEAD TO SEVERE INJURY

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com 7. Wear ear protectors (plugs or muffs) during extended periods of operation. 8. Wear safety glasses. Everyday eyegla sses are not suitable as safety glasses. 9. Wear a dust mask when sawing wood. 10. NEVER wear gloves during operation. 11. Before operating this table saw, remove any neck tie, rings, watches and other jewellery and roll sleeves up past the elbows. Remove all loose clothing and confine long hair. Non-slip footwear or anti-skid floor strips are recommended. 12. Make sure that the machine stands stable on a firm, flat, level surface. 13. Before use, carefully check the saw and mains cable for damage or any other condition that may affect its operation. DO NOT use the saw if any part is damaged or defective. 14. DO NOT use the saw if the switch does not turn it on and off. 15. Remove keys and wrenches. Ensure that keys and wrenches are removed from the saw before turning it on following blade replacement. 16. Use the right tool for the task - DO NOT force small tools to do the job of a heavy duty tool. It will do the job better and safer at the rate for which it was intended. DO NOT use tools for purposes not intended; for example DO NOT use table saws to cut tree limbs or logs. 17. The use of any accessory or attachment other than one recommended in this instruction manual may present a risk of personal injury. 18. Connect table saws to a dust-collecting device when sawing wood. 19. Guard against electric shock - Avoid body contact with earthed or grounded surfaces. 20. Extension cables - Before use, inspect the extension cable and replace if damaged. 21. Avoid unintentional starting. Make sure the switch is in the OFF position before connecting the machine to the power supply. 22. DO NOT abuse the cable. NEVER yank the cable to disconnect it from the mains supply. Keep the cable away from heat, oil, water and sharp edges. 23. This table saw is designed and intended for use by properly trained and experienced personnel only. If you ar e not familiar with the proper and safe operation of a table saw, DO NOT use until proper training and knowledge have been obtained. 24. Stay alert and watch what you are doing. Use common sense. DO NOT operate the saw when you are tired or under the influence of drugs, alcohol or medication. 25. Keep hands clear of the saw blade.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com 26. Maintain a balanced stance at all times so that you do not fall on to the blade. DO NOT overreach or use excessive force to perform any operation. 27. Use push-sticks or push blocks to feed the workpiece past the saw blade. Keep your hands and fingers well away from the blade. 28. The push-stick should always be stored with the machine when not in use. 29. Pay particular attention to instructions on reducing risk of kickback on page 8. 30. NEVER perform any operation freehand, which means using only your hands to support or guide the workpiece. Always use either the fence or the mitre fence to position and guide the work. 31. Give your work undivided attention. A lack of due care can result in serious injury. 32. When not in use, store the saw in a dry place out of reach of children and animals. 33. Replace the warning labels if they become obscured or removed. 34. Turn off and unplug the saw before cleaning. Use a brush or compressed air to remove chips or debris — DO NOT use your hands. Eye protection should be used when using compressed air. 35. Disconnect the saw from the mains supply before changing blades or carrying out maintenance. 36. Keep blades sharp and clean for better and safer performance. Inspect power cables periodically and if damaged have them repaired. 37. Repairs should only be carried out by qualified persons using original spare parts, otherwise this may result in considerable danger to the user. 38. Keep handles dry, clean and free from oil and grease. 39. Unplug the saw - switch off and wait for the blade to come to a complete standstill before leaving it unattended. ADDITIONAL SAFETY RULES FOR TABLE SAWS 1. The thickness of the saw blade must be greater than the thickness of the riving knife. 2. DO NOT stand on the table saw. WARNING: FREEHAND CUTTING IS THE MAJOR CAUSE OF KICKBACK AND FINGER AMPUTATIONS.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com 3. During transportation make sure that the upper part of the saw blade is covered by the guard. 4. DO NOT use the guard for handling or transportation. 5. Check that the workpiece is properly supported. Always provide additional support for long workpieces. 6. DO NOT exert side pressure on the saw blade. 7. Make sure that the blade rotates in the correct direction and that the teeth are pointing to the front of the saw. 8. DO NOT apply lubricants to the blade when it is running. 9. NEVER reach around or over the saw blade. NEVER reach for a workpiece until the saw blade has completely stopped. 10. Make sure that the blade and retaining discs are clean. Tighten the retaining bolt securely. 11. Keep the saw blade sharp. 12. Make sure that the riving knife is adjusted to the correct distance from the blade. 13. NEVER operate the saw without the guard in place. 14. DO NOT use abrasive discs or diamond cutting wheels. 15. Rebating, slotting or grooving is not allowed. 16. DO NOT use a moulding head cutter with this saw. 17. Remove the rip fence when crosscutting. NEVER use the rip fence as a cut- off gauge when crosscutting. 18. Knock out any loose knots from the workpiece before you begin to cut. 19. Provide adequate support to the rear and the sides of the saw table for long or wide workpieces. 20. Before using the saw on an actual workpiece, let it run for a few moments. Watch for vibration or wobbling that could indicate poor installation or a poorly balanced blade. 21. ALWAYS hold work firmly against the mitre gauge or rip fence. 22. NEVER stand or have any part of your body in line with the path of the saw blade. keep your hands out of the saw blade path. 23. Feed work into the blade against the direction of rotation only. 24. NEVER attempt to free a stalled saw blade without first turning the saw off. Turn the power switch off immediately to prevent motor damage. 25. Avoid awkward operations and hand positions where a sudden slip could cause your hand to move into the saw blade.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com 26. Avoid abrupt, fast feeding. Feed as slowly as possible when cutting hard workpieces. DO NOT bend or twist the workpiece while feeding. If you stall or jam the blade in the workpiece, turn the table saw off immediately. Unplug the saw, then clear the jam. 27. NEVER remove cut-off pieces near the blade or touch the blade guard while the blade is running. SAW BLADES 1. The maximum speed of the saw blade m ust always be equal to or greater than the no-load speed of the table saw as specified on the rating plate. 2. Only use saw blades recommended by the manufacturer and which are the exact bore and diameter required for this machine. DO NOT use any spacers to make a blade fit onto the spindle. Use only the blades specified in this manual. 3. Clean the spindle, retaining discs (especially the installing surface) and retaining bolt before installing the blade. Poor installation may cause vibration/wobbling or slippage of the blade. 4. DO NOT use saw blades which are damaged or deformed. 5. Take care that the selection of the sa w blade is suitable for the material to be cut. 6. Make sure the blade is not contacting the riving knife or workpiece before the switch is turned on. 7. Wear gloves when handling saw blades and rough material. Saw blades shall be carried in a holder whenever practicable. Take care that gloves can catch on rotating blades. KICKBACK Kickback is a sudden reaction to a pinched, bound or misaligned saw blade, it causes the workpiece to be ejected from the tool back towards the operator. Kickback can lead to serious personal injury. You can avoid kickbacks by: a. Keeping the blade sharp b. Keeping the rip fence parallel to the blade c. Keeping the riving knife and blade guard in place and operating properly d. Not releasing the workpiece until you have pushed it all the way past the blade e. Not ripping a workpiece that is twisted or warped or does not have a straight edge to guide along the fence.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com If you do not have a clear understanding of kickback and how it occurs, DO NOT use the table saw. REMAINING HAZARDS The machine has been built in accordance with recognized safety standards but some remaining hazards may still exist. These can be minimized by following the instructions in the operating manual. SAFETY SYMBOLS The above safety symbols appear on the product. Read instruction manual before use Wear dust mask Wear safety glasses Wear ear defenders Indoor Use Only Danger of cut hand injury. Ensure guards are in place.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com ELECTRICAL CONNECTIONS Before switching on, ensure the voltage of your electricity supply is the same as that indicated on the rating plate. This product is designed to operate on 230VAC 50Hz. Connecting it to any other power source may cause damage. This product may be fitted with a non-rewireable plug. If it is necessary to change the fuse in the plug, the fuse cover must be refitted. If the fuse cover becomes lost or damaged, the plug must not be used until a suitable replacement is obtained. If the plug has to be changed because it is not suitable for your socket, or due to damage, it should be cut off and a replacement fitted, following the wiring instructions shown below. The old plug must be disposed of safely, as insertion into a mains socket could cause an electrical hazard. If the colours of the wires in the power cable of this product do not correspond with the markings on the terminals of your plug, proceed as follows. T h e Blue wire must be connected to the terminal marked N or coloured Black. T h e Brown wire must be connected to the terminal marked L or coloured Red. We strongly recommend that this machine is connected to the mains supply via a Residual Current Device (RCD). If in any doubt, consult a qualified electrician. DO NOT attempt any repairs yourself. This symbol indicates that this is a Class II product and does not require an earth connection. WARNING! READ THESE ELECTRICAL SAFETY INSTRUCTIONS THOROUGHLY BEFORE CONNECTING THE PRODUCT TO THE POWER SUPPLY. WARNING: THE WIRES IN THE POWER CABLE OF THIS PRODUCT ARE COLOURED IN ACCORDANCE WITH THE FOLLOWING CODE: BLUE = NEUTRAL BROWN = LIVE Plug must be BS1363/A approved. Always fit a 13 Amp fuse. Ensure that the outer sheath of the cable is firmly held by the clamp Neutral (Blue) Live (Brown)

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com COMPONENT OVERVIEW

1 Table extension 9 Blade removal wrenches

2 Mitre square assembly 10 Stand stabilisers

3 Blade guard 11 Tilt adjusting knob

4 Blade 12 Tilt angle scale

5 Dust extract duct 13 On/off switch

6 Parallel guide fence assembly 14 Height adjusting handle

7 Work table n/a Push stick (on far side of machine)

8 Fence securing handle/clamp

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com ASSEMBLY The following items should be supplied in the carton. If any parts are missing, do not use your table saw until the missing parts are obtained. ASSEMBLING THE STAND NOTE: The table saw can be operated without the stand if required. 1. Assemble the stand as shown by joining the crossmembers to the legs using the bolts, flat washers, and nuts supplied. 2. Press fit the rubber feet (C) to the legs. Table Saw machine Push Stick Parallel Guide Fence assembly 10” TCT Saw Blade (fitted) Mitre Guide/fence Dust extract duct Blade Guard Assembly Ring spanners (large & small) Table extension (x 2) Stand components: A - 4 x Legs B - 4 x Crossmembers (2x long/2x short) C - 4 x Rubber Feet D - 2 x Stand stabilisers Fixings Pack containing: 8 x bolts (machine body to stand) 16 x bolts/nuts/flat washers (legs to crossmembers) 4 x bolts/nuts/washers (Struts to table)

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com 3. Attach the stabilisers (D) to the rear legs (with bolt-holes) using the coachbolts, washers and nuts supplied. 4. Fit the table saw to the stand. Secure the assemblies together by bolting the stand to the base of the machine. 5. Check that all bolts are tightened and then turn the table saw and stand over onto the feet. FITTING THE TABLE EXTENSIONS Bolt each table extension to the table and connect the support struts between the extension and the stand as shown by removing and re-fitting the leg bolts at each side. FITTING THE SLIDING SCALE Bolt the scale to the front edge of the table using four bolts/nuts/washers.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com FITTING THE RIVING KNIFE AND BLADE GUARD 1. Unscrew (single small screw) and lift away the kerf plate to gain access before bolting the riving knife to the supporting bracket with the bolt/washer/nut supplied. 2. Check that it lines up with the blade and is an equal distance from the circumference of the blade. 3. Refit the ferf plate. 4. With the blade and riving knife fitted, mount the blade guard on the riving knife. Engage the socket in the guard with the slot in the riving knife and tighten the screw/ locknut to pinch it to the knife, ensuring it can still move up and down when in use. FITTING THE MITRE FENCE AND PARALLEL FENCE 1. Fit the fence to the mitre angle attachment and secure with the two wingnuts. Slide the heads of the bolts into the channel in the fence and attach the wing nuts. 2. Slide the mitre attachment into the groove in the table top. The parallel fence is essential to ensure straight line cutting and should always be used when rip sawing. (see page 18). The parallel fence can be mounted on either side of the blade. 1. Engage the parallel fence over the ends of the table. 2. Use the scale on the table to set the parallel fence to the required distance from the blade. 3. Lock the parallel fence in the required position by pressing down the locking handle at the end.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com The fence may be set at any suitable position on the table to either left or right of the saw blade.  Measurement scales (in mm) are provided at the front and back of the table. These may be used to position the rip fence for rough cutting. If precision is required, use a ruler between the rip fence and the front and back of the blade. CONNECTING THE DUST EXTRACT HOSE The table saw is equipped with a dust extraction port. Press-fit the dust extract hose to the blade guard at one end and to the extract duct at the other. For safe operation, we recommend that a suitable dust extraction device or vacuum cleaner is connected during operation. WARNING: EXCESSIVE SAWDUST BUILD UP AROUND THE MOTOR COULD POSSIBLY IGNITE AND CAUSE DAMAGE TO THE MOTOR, TABLE SAW OR YOUR WORKSHOP.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com OPERATION BEFORE STARTING WORK The blade cover guard must be properly fitted before switching on. When working with wood that has been used before, take care to remove any foreign bodies such as nails or screws etc before cutting. Always stand the table saw on a flat and firm surface. USE OF THE ON/OFF SWITCH/RESET 1. To turn the saw on, press the green button “I”.  Wait for the blade to reach its maximum speed before making the cut. 2. To turn the saw off again, press the red button “0”. NOTE: The blade will spin for several seconds after the machine is switched off. NOTE: The guard must always be lowered over the workpiece before you begin to cut. The ON/OFF switch incorporates a reset button. This can be pressed to re-start the machine if the thermal protection circuit has been tripped by heavy use. CAUTION: BEFORE STARTING UP THE SAW ALWAYS CHECK THE FOLLOWING POINTS: 1. Is the saw blade firmly tightened and can the blade rotate freely? 2. Are all the locking levers firmly locked? 3. Is the riving knife aligned with the saw blade? 4. Is the blade guard fitted? 5. Make sure that the fences are not touching the blade. 6. Are any wood pieces jammed between saw blade and table? 7. Have all loose workpieces been removed from the table? 8. Have all the settin g tools been removed? 9. Wear protective goggles, ear protection and dust mask.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com ADJUSTMENTS After every new adjustment we recommend you to make a trial cut in order to check the new settings. PARALLEL FENCE The parallel fence can be mounted on either side of the table. If you change the side you will need to fit the fence the other way round. 1. Engage the parallel fence over the ends of the table. 2. Use the scale on the table to set the parallel fence to the required distance from the blade. 3. Lock the parallel fence in the required position by tightening the locking handle at the end. MITRE GAUGE 1. Insert the guide bar into the groove in the table top. 2. Loosen the knob to set the angle required. 3. Rotate until the pointer points to the angle on the scale you want. 4. Retighten the knob.  If required you can remove the fence from the mitre assembly using the two wingnuts or slide it in either direction to suit the task before re-tightening. SETTING THE BLADE ANGLE 1. Release the bevel locking knob. 2. Tilt the saw blade and motor assembly until the saw blade is at the desired angle. 3. Tighten the bevel locking knob to lock the blade at the required angle shown on the scale.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com CUTTING TIPS RIPPING CUTS & CROSS CUTS Ripping is when you use the saw to cut along the grain of the wood. The parallel fence must always be used when making ripping cuts. 1. Press one edge of the workpiece against the parallel fence while the flat side lies on the saw table.  The blade guard must always be lowered over the workpiece and blade.  When you make a ripping cut, never stand in line with the blade. 2. Set the parallel fence in accordance with the desired width. 3. Switch on the saw. 4. Push the workpiece along the parallel fence towards the blade. 5. Guide at the side with your left or right hand (depending on the position of the parallel fence) only as far as the front edge of the guard hood. 6. Always push the workpiece through to the end of the riving knife using a push stick. 7. Do not remove the offcut piece until the blade has stopped spinning. 8. Secure long workpieces against falling off at the end of the cut (e.g. with a roller stand etc). MITRE CUTS 1. Slide the mitre gauge into the groove in the table. 2. Adjust the mitre gauge to the required angle. 3. Press the workpiece firmly against the mitre gauge.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com 4. Switch on the saw. 5. Push the mitre gauge and the workpiece toward the blade to make the cut. IMPORTANT: Always hold the guided part of the workpiece. Never hold the part which is to be cut off. 6. Push the mitre gauge forward until the workpiece is cut all the way through. 7. Switch off and do not remove the offcut until the blade has stopped. BEVEL CUTS Bevel cuts must always be made using the parallel fence. 1. Undo the bevel lock knob and set the saw blade to the desired angle shown on the scale. 2. Tighten the bevel knob to lock the blade at the selected angle. 3. Set the parallel fence. 4. Perform the cut as you would for a ripping cut. NOTE: If precision is required, use a protractor between the blade and table.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com CUTTING NARROW WORKPIECES Always use a push stick when the workpiece is narrow and for holding the workpiece flat on the table.  Take extra care to keep your thumbs away from the saw blade when feeding the workpiece past the blade. When not in use, store the push stick in its holder on the side of the machine. Replace a broken or lost push stick immediately. MAINTENANCE Your saw has been designed to operate over a long period of time with a minimum of maintenance. Continuous satisfactory operation depends upon proper tool care and regular cleaning. NEVER use caustic agents to clean plastic parts. 1. Remove dust regularly fr om the machine. Cleaning is best carried out with a fine brush. 2. Regularly clean the table top. 3. Regularly clean the dust collection outlet. 4. Use a half-round file where necessary to keep the teeth sharp. A blade that is badly dulled or with damaged teeth should be replaced immediately. WARNING: UNPLUG FROM THE MAINS POWER SUPPLY BEFORE CARRYING OUT ANY MAINTENANCE.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com CHANGING THE BLADE 1. Remove the transparent blade guard. 2. Remove the kerf plate by unscrewing the securing screw. 3. Using the open spanners provided (s tored on the side of the machine), hold the spindle to prevent the motor from turning and undo the saw blade securing bolt (normal thread). 4. Remove the outer retaining disc followed by the saw blade by lifting it clear of the motor shaft and carefully withdrawing it from the machine. 5. Replace in reverse order ensuring the saw blade teeth face downwards at the front of the table.  The arrow on the face of the blade will show the rotation to be anticlockwise. 6. Hold the blade firmly when tightening the centre bolt, taking care to avoid injuring your hand on the sharp teeth. IMPORTANT: Note the running direction. The cutting angle of the teeth must point in the running direction, i.e. forwards (see arrow on the blade guard). 7. Check that the riving knife lines up with the saw blade. 8. Refit the table insert (kerf plat e) and the transparent blade guard. 9. Check that all components are prop erly mounted and in good working condition before you begin working with the saw again. WARNING: WEAR SAFETY GLOVES WHEN CHANGING THE SAW BLADE. WARNING: THE REPLACEMENT BLADE MUST BE RATED TO AT LEAST 7000 RPM.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com TROUBLESHOOTING Problem Probable cause Solution Machine will not run 1. Machine not plugged in 2. Fuse blown 3. Power cable damaged 1. Plug in the machine 2. Replace fuse 3. Have cable replaced by your dealer. Does not make accurate 45O and 90O cuts 1. Table adjuster not set correctly 1. Check blade with a set square and adjust pointer to zero. Material pinches blade 1. Fence not aligned with blade.  Warped wood.  Edge not set square to fence. 1. Check and adjust fence. Select another piece of wood. 2. Select another piece of wood. Material binds on the riving knife 1. Riving knife not aligned correctly 1. Check that riving knife is correctly aligned with blade Saw makes unsatisfactory cuts 1. Dull blade 2. Blade mounted backwards 3. Gum or pitch on blade 4. Incorrect blade for work 5. Gum or pitch on table causing erratic feed 1. Replace blade 2. Turn blade around 3. Remove blade and clean with turpentine and coarse steel wool 4. Change the blade 5. Clean table with turpentine and steel wool and apply wax Material kicked back from blade slot 1. Rip fence out of alignment 2. Riving knife not aligned with blade 3. Feeding stock without rip fence 4. Riving knife not in place 5. Letting go of wood before it is all the way past the saw blade 6. Dull blade 1. Align rip fence with blade 2. Align riving knife with blade 3. Install and use rip fence 4. Install and use riving knife with guard 5. Push work fully past blade before releasing work 6. Replace blade Blade does not tilt freely 1. Sawdust in tilting mechanism 1. Brush or blow out loose dust Blade does not come up to speed 1. Extension cable too long 1. Replace or use shorter cable Machine vibrates 1. Saw not standing securely on bench 2. Damaged saw blade 1. Reposition on flat level surface 2. Replace blade.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com DECLARATIONS OF CONFORMITY

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com COMPONENT PARTS DIAGRAM

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com COMPONENT PARTS LIST No Item No Item No Item

1 Fence lock spring 31 S/t screw 61 X-head screw M6x16

2 Fence clamp plate 32 Carbon brush 62 Plate

3 Spring holder 33 Brush holder 63 Washer

4 Socket screw 34 X-head screw M5x35 64 Blade guard plate

5 Rip fence 35 Motor housing 65 Extract hose

6 Fence locking lever 36 Cable gland 66 Bearing sleeve

7 Spring pin 37 Motor cable 67 Bearing

8 Fence lock handle 38 S/t screw 68 Motor assembly

9 Fence end cap 39 Warning label 69 S/t screws

10 Fence locking block 40 Set screws M6x6 70 Armature assembly

11 Screw 41 Left blade guard 71 Bearing

12 Rip fence indicator 42 Locknut 72 Baffle

13 Wingnut 43 Right blade guard 73 Gear housing

14 X-head screw M4x5 44 Warning label 74 Circlip

15 Nut 45 Spring 75 Gear

16 Table insert 46 Locking knob 76 Screw M5x10

17 Table 47 Riving knife bracket 77 Bearing

18 Screw 48 Riving knife 78 Bearing cover plate

19 Screw 49 Hex screws M6x25 79 Arbor

20 M6 nut 50 Riving knife clamp 80 Flat key

21 Carriage bolt 51 Socket screws M5x12 81 x/head screw M5x12

22 Left end cap 52 Spring washer 82 Motor bracket

23 Left guide rail 53 Screws M4x12 83 Inner blade disc

24 Left scale 54 Rear mount plate 84 Saw blade

25 Right end cap 55 Pin 85 Outer blade disc

26 Push stick holder 56 Circlip 86 Hex bolt M8x16

27 Hex nut 57 Bevel shaft support 87 x/head screw M5x12

28 Table support block 58 Locking plate 88 Bevel indicator

29 S/t screw 59 Nut M6 89 Mounting plate

30 Motor end cap 60 Dust cover 90 Driving rod bracket

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

91 Washer 118 Safety label 145 Cross beam (short)

92 Bevel gear 119 Cable protector 146 Square nut

93 Driving rod bush 120 Cable clamp 147 Cross beam (long)

94 S/t screw 121 Power cable 148 x-head screws M4x8

95 Actuating arm 122 Capacitor 149 Washer

96 Spring pin 123 S/t screws 150 Stabilising foot

97 Washer 124 Switch 151 Stability support

98 Spring 125 Switch box 152 Hex bolt M6x35

99 Bevel lock knob 126 Switchbox cover 153 s/t screws

100 Spring 127 Screws M5x12 154 Rod-mitre gauge

101 Bevel gear wheel 128 Gear rack 155 Mitre indicator

102 Bevel crank wheel 129 Hex nut M5 156 s/t screws

103 Bevel crank knob 130 Hex screws M6x16 157 Mitre gauge

104 Screws M6 131 Washer 158 Knob

105 End cap 132 45 deg bush 159 End cap

106 Bevel shaft support 133 90 deg bush 160 Mitre gauge stop

107 Front mount plate 134 Logo label 161 Carriage bolt M6x25

108 Blade guard 135 Carriage bolt M6x25 162 Rip fence tie rod

109 Ext table support 136 Threaded spacer 163 Left table support

110 Locknut M8 137 Washer 164 Left extension table

111 Lower blade guard 138 Blade spanner A 165 Right table support

112 Double nut 139 Blade spanner B 166 Overload switch

113 Threaded rod 140 Rubber foot 167 Rip fence holder

114 Washer 141 Push stick 168 Fence guide block

115 Hex bolt M6x40 142 Leg A 169 Nut

116 Main casing 143 Hex screws M6x12 170 Rip fence extension

117 Data label 144 Socket screwsM5x20 171 Bevel scale

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com TABLE COMPONENTS USEFUL ITEMS FROM THE CLARKE CATALOGUE Refer to the Clarke website www.clarkeinternational.com for a full range of items for use with this saw. See also the following accessories; 10” Saw Blade(30mm bore) Part No: 6501073 CARS1 Roller Stand Part No: 6500980 CARS 3 in 1 Roller Stand Part No: 6500983 CWVE2 Vacuum Dust Extractor Part No: 6471169 CVAC20P Vacuum Cleaner Part No: 6471100