3159

3159 ASM-SENSOR | Alldatasheet

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3159 INSULATION /

HIOKI company overview, new products, environmental considerations and other information are available on our website. http://www.hioki.co.jp/ The 3159 INSULATION / WITHSTANDING HiTESTER is a combination insulation resistance as well as voltage endurance tester. It continuously performs insulation testing and voltage endurance testing of electrical equipment and parts, doing both tests in a simpler and more efficient way. This instrument implements all the applicable safety standards, and is small, light, and inexpensive. It also comes standard with external I/O for automating production lines. Safety Standards Measuring Instruments Improved Efficiency for Electrical Safety Testing

Two Rated Measurement Voltages: DC 500 or 1000 V Measurement Range:

0.5 MΩ to 2000 MΩ

The charge on the object being tested is discharged within the tester. This discharge function avoids impacting the next test process. One Unit Serves Two Functions -- Continuous Testing of Insulation and of Voltage Endurance G Stores up to 10 Sets of Test Conditions Stores up to 10 sets of test conditions for each of voltage endurance mode and insulation mode, and can quickly switch among the test conditions. (Save/Load) G Interlock Function Based on inputs such as a starter signal, enters a state where output is blocked and testing is impossible, to guarantee safety such as during automated testing. External Switch Start/stop may be controlled with the 9613 or the 9614. (The 9613 and 9614 are options.) G Continuous Testing of Insulation and Voltage Endurance In automatic testing mode, the 3159 continuously tests either insulation followed by voltage endurance (the ability to "withstand" voltage) (I→ W), or voltage endurance followed by insulation (W→ I). In manual mode it separately performs insulation testing or voltage endurance testing. G Standards Testing Contains on-board comparator and timer functions for determining compliance, thus simplify the testing of all applicable safety standards. VVVVoooollllttttaaaaggggeeee EEEEnnnndddduuuurrrraaaannnncccceeee TTTTeeeessssttttiiiinnnngggg Transformer Capacity : 500VA Two Test Voltage Ranges : AC 0 to 2.5 or 5.0 kV G Voltage Comparator In order to prevent test voltage errors, the timer is only activated after the voltage rises to the specified test voltage ± 5% (or ± 50V, whichever is larger). (Depending on options, it may be possible to change the voltage check just before test completion.) IIIInnnnssssuuuullllaaaattttiiiioooonnnn TTTTeeeessssttttiiiinnnngggg Fluorescent Display Tube The display uses a bright and clear fluorescent tube. Analog Voltmeter The test voltage can be verified not only from the digital display but also in analog form. (Only for voltage endurance testing.) Danger Light The warning light flashes during testing and whenever there is a high voltage between the terminals. 9613 9614

EXT I/O (Open Collector, Photocoupler Insulation) EXT I/O Input Signals When the output conditions set up by the dip switches are satisfied (OR condition), there is relay contact output. This tester comes standard with features for automating EXT I/O, RS-232C, and status out (relay contact output), as well as data management features. Status Out Rear Panel Voltage Output Terminals These are normally connected to the front terminals. RS-232C Allows automatic testing and reading of test results from a personal computer. Buzzer Volume Adjustment To indicate "pass" or "fail". 2. Fail Hold Function (0: No Hold, 1: Hold) The fail state is held when it occurs. This is convenient for temporarily stopping the test process. 1. Pass Hold Function (0: No Hold, 1: Hold) The pass state is held when it occurs. This is convenient for verifying the decision value. 3. Hold State (0: No Hold, 1: Hold) This saves the state when the stop key is pressed during a test in order to unconditionally end the test. 4. Momentary Out (0: Not Specified, 1: Specified) This function outputs a voltage only when the start key is being pressed. The start key is effective both as EXT SW and external I/O. 5. Double Action (0: Not Specified, 1: Specified) This function starts the test if the start key is pressed less than about 0.5 seconds after the stop key. 6. Fail Mode (0: Not Specified, 1: Specified) This function means that hold state can be released only by the stop key on the main body. 7. RS Command "START" (0: Not Specified, 1: Specified) This specifies whether the RS command "START" should be effective. 8. Interlock Function (0: Not Specified, 1: Specified) This specifies whether the interlock terminal for external I/O should be effective. 9. Voltage Comparison Time(0: Start of Test, 1: End of Test) When the voltage comparator is on during voltage endurance testing, this specifies whether the comparison should be done at the start or the end of the test. 10. Insulation Resistance Measurement Range (0: Fixed Range, 1: Automatic Range) This specifies whether the measurement range for the insulation resistance test should be a fixed range or an automatic range. 11. Insulation Resistance Test End Mode 0 : Test for the specified time 1 : Stop when "pass" is determined 2 : Stop when "fail" is determined This specifies the method of ending the insulation resistance test. ➀ ➁ ➂ ➃ ➄ ➅ ➆ ➇ ➈ ➉ Various functions can be specified with the SHIFT + STOP keys. AAAAuuuuttttoooommmmaaaattttiiiiccccaaaallllllllyyyy Functions for Handling a Wide Range of Situations 1. H.V.ON Output voltage generation 2. TEST Testing in progress 3. PASS Passed 4. FAIL Failed 5. INT.LOCK Interlocked 6. READY Ready 7. EXT.CONT. Under external control 8. POWER ON Powers the 3159 on EXT I/O Output Signals Pin Number Signal Name Function 7 EXT-E When LO, the external I/O input signal is effect. 8 START When LO, it functions as a "Start" key. 9 STOP When LO, it functions as a "Stop" key. 10 INT.LOCK Interlocked when open. 15 to 18 ISO.COM Ground inputs for external devices. Pin Number Signal Name Function

1 READY LO when in "ready state"

2 L-FAIL LO when in "fail state" for the lower bound

3 U-FAIL LO when in "fail state" for the upper bound

4 PASS LO when in "pass state"

5 TEST LO when in "test state"

6 H.V.ON LO when a voltage is being generated to the output terminals

11 W-MODE LO during voltage endurance

("withstanding") testing

12 I-MODE LO during insulation testing

13 W-FAIL LO when in "fail state" for voltage

14 I-FAIL

LO when in "fail state" for insulation testing 33 to 36 ISO.DCV 15 V (0.1 A) outputs WWWWiiiiddddeeee RRRRaaaannnnggggeeee ooooffff FFFFuuuunnnnccccttttiiiioooonnnnssss

3159 INSULATION / WITHSTANDING HiTESTER (100V)

3159-01 INSULATION / WITHSTANDING HiTESTER (120V) 3159-02 INSULATION / WITHSTANDING HiTESTER (220V) 3159-03 INSULATION / WITHSTANDING HiTESTER (230V) 3159-04 INSULATION / WITHSTANDING HiTESTER (240V) I Options

9613 REMOTE CONTROL BOX (SINGLE)

9614 REMOTE CONTROL BOX (DUAL)

9616 WARNING LAMP

9637 RS-232C CABLE (1.8 m) (9pin-9pin/Cross) 9638 RS-232C CABLE (1.8 m) (9pin-25pin/Cross)

3159 Specifications

I Voltage Endurance Testing I General Specifications Output voltage Voltage output method Transformer capacity Voltage adjustment method Voltmeter Waveform Frequency Display Monitor functions Monitor period Operating temperature range Storage temperature range Temperature and humidity range for assured accuracy Operating locations Power supply voltage Power supply frequency : Two ranges: AC 0 to 2.5 or 5.0 kV : Zero input switch : 500 VA (rating: 30 minutes) : Manual adjustment : Average value rectified root-mean-square display Digital: AC 0.00 kV to 5.00 kV (full scale) Accuracy: ± 1.5% f.s. Analog: AC 0 to 5 kV (full scale) Accuracy: ± 5% f.s : Same as the power supply waveform : Same as the power supply frequency Current measurement range Indicated valueange Measurement resolution Measurement accuracy : 0.01 mA to 120 mA Average value rectified root-mean-square display (digital) : 0.01 mA (2 mA or 8 mA range) 0.1 mA (32 mA range) 1 mA (120 mA range) : ( ± 3% f.s. + 20 µA) over the entire range (Assumes a power supply waveform distortion ratio of 5% maximum.) Decision method Decision results Decision processing Specification ranges Specification resolution : Window comparison method (digital specification). : UPPER-FAIL: The measured current (insulation resistance value) exceeded the specified upper bound. PASS: The measured current (insulation resistance value) was between the specified upper and lower bounds and the specified time elapsed LOWER-FAIL: The measured current (insulation resistance value) was less than the specified lower bound. : For each decision result, output the display portion, the buzzer sound, and EXT I/O signal : Voltage endurance testing : 0.1 mA to 120 mA (upper bound) / 0.1 mA to 119 mA (lower bound) Insulation testing : 0.2 MΩ to 2000 MΩ (same for the upper and lower bounds). : Voltage endurance testing : 0.1 mA (0.1 mA to 9.9 mA) / 1 mA (10 to 120 mA) Insulation testing : 0.01 MΩ (0.2 MΩ to 2 MΩ ), 0.1 MΩ (2.1 MΩ to 20 MΩ )

1 MΩ (21 MΩ to 200 MΩ ), 10 MΩ (210 MΩ to 2000 MΩ )

I Insulation Resistance Testing Rated voltage Unloaded voltage Rated measured current Short circuit current Measurement range and accuracy Measured resistance range : DC 500 V or 1000 V : From 1 to 1.2 times the rated voltage : 1 mA to 1.2 mA : 4 mA to 5 mA (500 V) / 2 mA to 3 mA (1000 V) : 0.5 MΩ to 999 MΩ (500 V), 1 MΩ to 999 MΩ 1000 M Ω to 2000 MΩ / ± 8% rdg. :2 MΩ , 20 MΩ , 200 MΩ , 2000 MΩ (500 V)

4 M Ω , 40 MΩ , 400 MΩ , 2000 MΩ (1000 V)

: 0.5 to 999 sec : When ON is specified: After starting, a countdown from the specified time is displayed When OFF is specified: Displays the elapsed time since the start. 1 sec. (100 to 999 sec.) ± 0.5 sec : 0.5 sec. (Mask time until the determination begins during insulation resistance testing.) I Interfaces EXT I/O EXT SW RS-232C : Output signal: Open collector output Maximum loaded voltage DC 30 V Maximum output current DC 100 mA / 1 signal Input signal: Active low input / maximum applied voltage DC 30 V : Input signal (contact point input) START, STOP, SW.EN (front terminal switch is effective) : Start-stop synchronization, full duplex, 9600 bps : Fluorescent display tube (digital display) : Output voltage, detected current, measured resistance : 2 times/sec. minimum : 0 ˚C to 40 ˚C, 80% rh maximum (no condensation) : -10 ˚C to 50 ˚C, 90% rh maximum (no condensation) : 23 ˚C ± 5 ˚C, 80% rh maximum (no condensation), after warming up for at least 5 minutes : Indoor, altitude 2000 m maximum : AC 100 V (3159), AC 120 V (3159-01), AC 220 V (3159-02), AC 230 V (3159-03), AC 240 V (3159-04), : 50 Hz to 60 Hz Voltage endurance Maximum rated power Dimensions Mass Applicable standards Standard accessories Options : AC 1.35 kV, 10 mA, for one minute, between power supply and chassis : 800 VA : Approx. 320 (W) × 155 (H) × 330 (D) mm (not including protrusions.) : Approx. 18 kg (3159), Approx. 20.5 kg (3159-01), Approx. 21.5 kg (3159-02 to 3159-04) : EMC: EN 61326-1:1997 + A1:1998 class A Safety: EN 61010-1:1993 + A1:1995 Contamination level 2, overvoltage category (expected overvoltage category 2500V) : 9615 H.V. test lead (high voltage side and return, one each), power cord, extra fuse : 9613 REMOTE CONTROL BOX (SINGLE),

9614 REMOTE CONTROL BOX (DUAL),

[ Test Voltage ] I Decision Function [ Test Voltage and Measurement Range ] [ Current Detection ] HEAD OFFICE :

81 Koizumi, Ueda, Nagano, 386-1192, Japan

TEL +81-268-28-0562 / FAX +81-268-28-0568 E-mail: os-com@hioki.co.jp F3159E1-13B-05P Printed in Japan DISTRIBUTED BY All information correct as of Mar. 9, 2001. All specifications are subject to change without notice. I Internet HIOKI website http://www.hioki.co.jp/ HIOKI USA CORPORATION :

6 Corporate Drive, Cranbury, NJ 08512 USA

TEL +1-609-409-9109 / FAX +1-609-409-9108 E-mail: hioki@hiokiusa.com