3153 ASM-SENSOR | Alldatasheet
Document overview
- Manufacturer or author: Provided By ALLDATASHEET.COM(FREE DATASHEET DOWNLOAD SITE)
- PDF pages: 8
Technical content
INSULATION / VOLTAGE WITHSTAND TEST INSTRUMENT SERIES 3153 3159 3158
3153 AUTOMATIC INSULATION /
3159 INSULATION / WITHSTANDING HiTESTER
3158 AC WITHSTANDING VOLTAGE HiTESTER
3154 DIGITAL MΩ HiTESTER
This electrical safety test instrument series is designed for insulation resistance and voltage withstand testing of electrical devices and components according to various safety standards. A multitude of automation and labor- saving features are provided to ensure effective testing for a wide variety of requirements and test conditions. Select the most appropriate model for your applications. Safety Standards Measuring Instruments
Automatic Insulation Voltage Withstand Testing Model 3153
- Save 10 Sets of Test Conditions Store up to 10 sets of test conditions for voltage withstand and insulation resistance modes, so you can quickly switch among the test conditions. (Save/Load) External Switch Start/stop may be controlled with the 9613 or the 9614 . (The 9613 and 9614 are options.)
- Auto Discharge Feature Any charge on the object under test is discharged by the test instrument, so there is no residual charge after testing. (DC voltage
- Zero-V Switching Test voltage on/off switching can be forced to occur only at sine wave zero-crossings. (AC voltage withstand testing)
- Automation Support Automation features include programmable testing modes, EXT I/O, RS-232C, GP-IB, connection scanning and various data management functions. Includes built-in pass-fail comparator and timer functions for easy compliance testing to various safety standards such as those for Electrical Appliance Safety Regulations. Fluorescent Display Tube The display uses a bright, easy-to- read fluorescent tube. Test Mode Selection Three test modes are selectable: 1. Manual test modes: ACW, DCW, I 2. Automatic test modes: W → I, I → W 3. Programmed test modes: testing by preprogrammed functions. Analog Voltmeter The test voltage can be verified not only on the digital display but also on the analog meter. Danger Lamp The warning light flashes during testing and whenever high voltage is present at the terminals. Full Remote Control Voltage Control from a PC All test parameters can be controlled by RS-232C or GP-IB, including test voltage, cut-off current, resistance threshold and timer durations. Start-stop control can be provided with the 9613 single hand remote control or 9614 two- hand remote control. Program Function Comparator/Timer Standards-Based Testing Test Status Read/Write Test conditions can be stored and recalled to support complete automation by sequencer. Up to 32 files can be stored with up to 50 steps per file. Ramp Timer Functions Settable Ramp Up/Down Test Voltage Timing Raising and lowering of test voltage can be set for voltage withstand testing. Rise Fall Time Test Voltage Test Up to 32 files
- Interlock Protect Function To ensure safety during automatic testing, test output can be interrupted and testing inhibited by input signals from automatic sensing devices.
- PWM Switching Technique Enhanced accuracy is obtained by preventing variations in supply voltage from affecting test voltage.
Multi-Mode: 4 High-Low channels 2. Fail Hold Function (0: No Hold, 1: Hold) The fail state is held when it is activated.This is convenient for temporarily stopping the test process. 1. Pass Hold Function (0: No Hold, 1: Hold) The pass state is held when it is activated.This is convenient for verifying the decision value. 3. Hold State (0: No Hold, 1: Hold) This saves the state when the Stop key is pressed during a test to unconditionally end the test. 4. Momentary Out (0: Disabled, 1: Enabled) This function outputs a voltage only when the Start key is being pressed. The Start key is effective both for EXT SW and external I/O. 5. Double Action (0: Disabled, 1: Enabled) This function allows testing to start only if the Start key is pressed within a half second after the Stop key. 6. Fail Mode (0: Disabled, 1: Enabled) This function allows the Hold state to be released only by the Stop key on the instrument panel. 7. "START" Interface Command (0: Disabled, 1: Enabled) This specifies whether the "START" command is enabled. 8. Interlock Function (0: Disabled, 1: Enabled) This specifies whether the interlock terminal for external I/O is enabled. 9. Maximum Output Voltage Sets the upper limit of the test voltage. 11. Insulation Resistance Test End Mode 0: Test for the specified time 1: Stop when "pass" is detected 2: Stop when "fail" is detected This specifies the method of ending insulation resistance tests. 12. Ramp Time Setting 0: No judgment during ramp-up 1: Judgment during ramp-up This specifies whether the judgment is enabled during ramp-up. Valid only during voltage withstand testing. 13. PC Interface 0: RS-232C (PC, 9600 bps) 1: RS-232C (PC, 19200 bps) 2: GP-IB This specifies the type of PC interface to use. 14. Electrical Discharge Function (0: Disabled, 1: Enabled) This specifies whether the electrical discharge function is enabled at the end of testing. Safety Inspection SystemModel 3930 HIGH VOLTAGE SCANNER Maximum 32-Channel Multi-Point Testing Combine Model 3153 with the 3930 HIGH VOLTAGE SCANNER to perform insulation withstand testing easily. Single-end inputs test up to 8 points (between any 4 points) per instrument, and can connect up to 4 instruments together. Combine Model 3153 with the 3157-01 AC GROUNDING HiTESTER and a general-purpose sequencer for a simple safety test inspection system that includes protective ground continuity and insulation withstand testing. Enhanced System Measurements Wide Range of Functions for Various Conditions 1 2 3 4 10111213 (Various functions can be specified with the SHIFT + STOP keys)
9 Address specified for GP-IB control
ranges: 3.0 to 31 A AC Max. output power: 130VA Resistance measurement range: 0 to 1.800 Ω Model 3930 Specifications 5 6 7 8 1415 No. of Channels Operating Voltage 5 kV AC, 7 kV DC Action/Recovery Time 6 ms or less Supply Voltage 24 V DC ±5% (at control signal input connector) Size & Mass Approx. 320(W) × 90(H) × 250(D) mm, 3 kg. Single-End Mode: 8 High-Common channels Simultaneous Protective Ground Continuity Testing 15. Test Signal Output 0: ON also when TEST indicator is flashing 1: OFF when TEST indicator is flashing 2: ON only when TEST indicator is flashing (excluding ramp down time) This specifies whether the TEST signal of the external I/ O should be outputwhen the TEST indicator is flashing. 10. Insulation Resistance Measurement Range (0: Fixed Range, 1: Automatic Range) This specifies whether the measurement range for insulation resistance testing should be fixed or automatically determined.
■ Insulation and AC/DC continuous voltage withstand testing ■ Safety standards compliance testing ■ Stores up to 10 sets of test conditions (10 each for insulation and voltage withstand) ■ Zero-V Switching (voltage withstand testing) ■ Electrical Discharge function (DC voltage withstand, insulation testing) ■ Automated testing support ■ Interlock Protect function ■ Remote controllable ■ Insulation and voltage withstand testing ■ Safety standards compliance testing ■ Stores up to 10 sets of test conditions (10 each for insulation and voltage withstand) ■ Voltage comparator functions (voltage withstand testing) ■ Zero-V Switching (voltage withstand testing) ■ Electrical Discharge function (insulation testing) ■ Automated testing support ■ Interlock Protect function ■ Remote controllable ■ Safety standards compliance testing ■ Stores up to 20 sets of test conditions ■ Voltage comparator functions ■ Zero-V Switching ■ Electrical Discharge function ■ Automated testing support ■ Interlock Protect function ■ Selectable remote controls A Full Line-up of Models to Suit Various Needs Voltage Withstand Testing AC: 0.20 to 5.00 kV, 500 VA DC: 0.20 to 5.00 kV, 50 VA 0.01 to 100.0 mA Voltage Withstand Testing AC: 0 to 2.5 kV/5.0 kV, 500 VA 0.01 to 120.0 mA Voltage Withstand Testing AC: 0 to 2.5 kV/5.0 kV, 500 VA 0.01 to 120.0 mA Insulation Testing DC: 50 to 1200 V 0.10 to 9999 MΩ Insulation Testing DC: 500/1000 V 0.5 to 2000 MΩ GP-IBRS-232C Output Terminal Scanner Connector EXT I/O Beeper Volume Adjust RS-232C EXT I/O RS-232C Output Terminal Beeper Volume Adjust Status Out EXT I/O
- PASS Hold function 2. FAIL Hold function 3. Hold function 4. Momentary out 5. Double actions 6. FAIL mode 7. "START" interface command 8. Interlock function 9. Maximum Output Voltage 10. Insulation Resistance measurement range 11. Insulation Resistance Test End mode 12. Ramp Timer setting 13. PC Interface 14. Electrical Discharge function 15. TEST signal output 1. PASS Hold function 2. FAIL Hold function 3. Hold function 4. Momentary out 5. Double actions 6. FAIL mode 7. "START" RS command 8. Interlock function 9. Voltage Comparator position 10. Insulation Resistance measurement range 11. Insulation Resistance Test End mode 1. PASS Hold function 2. FAIL Hold function 3. Hold function 4. Momentary out 5. Double actions 6. FAIL mode 7. "START" RS command 8. Interlock function 9. Voltage Comparator position Various Function Settings 1. H.V .ON Output voltage generation 2. TEST Testing in progress 3. PASS Passed 4. FAIL Failed 5. INT.LOCK Interlocked 6. READY Ready 8. POWER.ON Powers the 3159 on A Full Line-up of Models to Suit Various Needs When the output conditions set by the DIP switches are satisfied (OR condition), output is provided at relay contacts. 7. EXT.CONT. Under external control Pin Signal Function
1 READY LO when in "ready state"
2 L-FAIL LO when in "fail state" for the lower bound
3 U-FAIL LO when in "fail state" for the upper bound
4 PASS LO when in "pass state"
5 TEST LO when in "test state"
6 H.V .ON LO when voltage is present at the output terminals
7 EXT-E When LO, external I/O input signals are enabled
8 START When LO, it functions as a "Start" key
9 STOP When LO, it functions as a "Stop" key
10 INT.LOCK Interlock engaged when open
11 W-MODE LO during voltage withstand testing
12 I-MODE LO during insulation testing
13 W-FAIL LO when in "fail state" for voltage withstand testing
14 I-FAIL LO when in "fail state" for insulation testing
15-16 ISO.GND Ground inputs for external devices I/O OUT OUT OUT OUT OUT OUT IN IN IN IN OUT OUT OUT OUT IN Pin Signal Function 17-18 EXT.COM Common terminals for external devices
20 FILE-END LO when at the end of a file
21 FILE-E LO when FILE 0 to 4 is in use
22 FILE-0 File selection
23 FILE-1 File selection
24 FILE-2 File selection
25 FILE-3 File selection
26 FILE-4 File selection
33-34 ISO.DCV Internal power 5V DC (60 mA) 35-36 EXT.DCV External power supply (5 to 30V DC) I/O IN OUT IN IN IN IN IN IN OUT IN Pin Signal Function 6 H.V .ON LO when voltage is present at the output terminals 10 INT.LOCK Interlock engaged when open 15-18 ISO.COM Ground inputs for external devices I/O OUT OUT OUT OUT OUT OUT IN IN IN IN OUT OUT OUT OUT IN Pin Signal Function 6 H.V .ON LO when voltage is present at the output terminals 10 INT.LOCK Interlock engaged when open 15-18 ISO.COM Ground inputs for external devices 33-36 ISO.DCV Internal power 15V DC (100 mA) I/O OUT OUT OUT OUT OUT OUT IN IN IN IN OUT 33-36 ISO.DCV Internal power 15V DC (100 mA)OUT EXT I/O Output Signals External control can be provided by various signals (signal lines have photocoupler isolation)
19 STEP-END LO when at the end of a stepOUT
7 EXT-E When LO, external I/O input signals are enabledIN
AUTOMATIC INSULATION / WITHSTANDING HiTESTER Model 3159 INSULATION / WITHSTANDING HiTESTER Model 3158 AC WITHSTANDING VOLTAGE HiTESTER AC AC Voltage output method PWM switching method (zero-switching) Zero-switching Transformer capacity 500 V A (rated 30 minutes) Voltage adjustment method Digital setting (0.01 kV setting resolution) Manual adjustment Output voltage Voltage change rate ±7% or less (max. 5 kV at 100 mA → unloaded: with resistive load)*2 ... Digital: 0.00 to 5.00 kV (full scale) Accuracy: ±1.5% f.s. Analog: 0 to 5 kV (full scale) Accuracy: ±5% f.s. Current measurement range 0.01 to 100.0 mA 0.01 to 120.0 mA Indicated value range 10 or 100 mA 2, 8, 32 or 120 mA Measurement resolution 0.00 to 10.00 or 0.01 mA (10-mA range) 10.1 to 100.0 or 0.1 mA (100-mA range, AC only) 0.01 mA (2- or 8-mA range), 0.1 mA (32-mA range), 1 mA (120-mA range) Current measurement accuracy ± (2% rdg. + 5 dgt.) common to each range *3 ± (3% f.s. + 20 µA) for all ranges (at 5% power distortion or less)
500 V A (rated 30 minutes)
Voltage waveform Sine wave (5% or less distortion, unloaded) Power waveform Voltage frequency 50 or 60 Hz ±0.2% Power synchronization ■ Insulation Resistance Testing ■ Voltage Withstand Testing Output voltage 0.20 to 5.00 kV Two ranges: AC 0 to 2.5 or 5.0 kV DC 0.20 to 5.00 kV PWM switching method ...
50 V A (continuous)
±16% or less (max. 5 kV at10 mA → unloaded: with resistive load)*2 ... ... Output current 100 mA *1 ...10 mA (continuous) (at 5 kV DC, 10 mA, resistive load) Model 3153 Model 3159 Test voltage Output voltage: Positive polarity 50 to 1200V DC V oltage adjustment method: Digital setting (1V resolution) Output voltage accuracy: ±1.5% ±2 dgt. of setting level Rated voltage: 500 or 1000V DC Unloaded voltage: 1 to 1.2 times rated voltage Rated measurement current 1 mA 1 to 1.2 mA Short-circuit current 200 mA or less 4 to 5 mA (500V) 2 to 3 mA (1000V) Voltmeter Average display Digital: 0 to 1200V DC (full scale) Accuracy: ±1.5% rdg. ±2 dgt. Analog: 0 to 1200V DC Accuracy: ±5% f.s. (5 kV full scale) Average display Digital: 0 to 1200V DC (f.s.) Analog: not applicable Measurement range/ accuracy 0.100 to 1.049 MΩ 1.05 to 10.49 MΩ*1 10.5 to 104.9 MΩ*1 105 to 9999 MΩ*1 Fundamental accuracy: ±4% rdg.*2 0.5 to 999 MΩ (500V)/±4% rdg. 1 to 999 MΩ (1000V)/±4% rdg. 1000 to 2000 MΩ /±8% rdg. *1. Measurement range changes according to test voltage. *2. Plus scanner accuracy, when used. *1. Time vs. Output V oltage (at 23˚C ambient) Current Measurement Range Max. Test Time Standby Time 1 < 60 mA continuous none 60 mA < 1 < 100 mA 15 minutes 15 minutes *2. Unloaded = 40 MΩ load (instrument input impedance) *3. Plus scanner accuracy, when used. Voltmeter Average rectified effective value display Average rectified effective value display Digital: 0.00 to 5.00 kV (full scale) Accuracy: ±1.5% f.s. Analog: 0 to 5 kV (full scale) Accuracy: ±5% f.s.a Average display 0.01 to 10.0 mA 10 mA Model 3158 ... ... ... ... ...
■ General Specifications Model 3153 Model 3159 Model 3158 Display Fluorescent display tube (digital display), analog meter Monitor functions Output voltage, detected current, measured resistance Output voltage, detected current Monitor period 2 times per second minimum Operating temperature range 0 to 40 ˚C, 80% RH maximum (non-condensating) Storage temperature range -10 to 50 ˚C, 90% RH maximum (non-condensating) Temperature and humidity range for guaranteed accuracy 23 ± 5 ˚C, 80% RH maximum (non-condensating) (after 10-min. warm-up for 3153, or 5-min. warm-up for 3158 and 3159) Operating environment Indoors, up to 2000m ASL Power supply voltage 100 to 240V AC (installed fuse depends on actual voltage, so specify supply voltage when ordering) 100 to 120V AC: installed fuse 250V T10AL 200 to 240V AC: installed fuse 250V T5AL 100V AC (3159), 120V AC (3159-01), 220V AC (3159-02), 230V AC (3159-03), 240V AC (3159-04) 120V AC (3158-01), 220V AC (3158-03), 230V AC (3158-04), 240V AC (3158-05) Power supply frequency 50 or 60 Hz Max. power consumption 1000 V A 800 V A Dimensions Approx. 320 (W) × 155 (H) × 480 (D) mm Approx. 320 (W) × 155 (H) × 330 (D) mm Approx. 320 (W) × 155 (H) × 263 (D) mm Mass Approx. 18 kg Approx. 18 kg (3159), 20.5 kg (3159-01), 21.5 kg (3159-02 to 3159-04) Approx. 16 kg (3158-01), 18 kg (3158-03 to 3159-05) Supplied accessories 9615 H.V . TEST LEADS (high voltage side and return, one each), POWER CORD, EXTRA FUSE Options 9613 REMOTE CONTROL BOX (SINGLE), 9614 REMOTE CONTROL BOX (DUAL), 9637 RS-232C CABLE (9-pin Dsub to 9-pin Dsub),
9638 RS-232C CABLE (9-pin Dsub to 25-pin Dsub), 9267 SAFETY TEST DATA MANAGEMENT SOFTWARE
■ Decision Function ■ Timers ■ Interfaces Model 3153 Model 3159 Model 3158 Decision method Window comparison method (digital specification) Decision results UPPER-FAIL: Measured current (insulation resistance value) exceeded the specified upper bound. PASS: Measured current (insulation resistance value) was between the specified upper and lower bounds during the specified time elapsed LOWER-FAIL: Measured current (insulation resistance value) was less than the specified lower bound (Note: Model 3158 has no insulation resistance function) Decision processing For each decision result, output the display portion, the beeper sound, and EXT I/O signal Specification ranges V oltage withstand testing: ACV: 0.1 to 100 mA (upper bound) / 0.1 to 99 mA (lower bound) DCV: 0.1 to 10 mA (upper bound) / 0.1 to 9.9 mA (lower bound) Insulation testing: 0.10 to 9999 MΩ (same upper/lower bounds) V oltage withstand testing: 0.1 to 120 mA (upper bound) / 0.1 to 119 mA (lower bound) Insulation testing (Model 3159 only): 0.2 to 2000 MΩ (same upper/lower bounds) Specification resolution V oltage withstand testing: 0.1 mA (0.1 to 9.9 mA), 1 mA (10 to 100 mA) Insulation testing:
1 MΩ (100 to 9999 MΩ)
V oltage withstand testing: 0.1 mA (0.1 to 9.9 mA), 1 mA (10 to 120 mA) Insulation testing (Model 3159 only): 0.01 MΩ (0.2 to 2 MΩ), 0.1 MΩ (2.1 to 20 MΩ),
1 MΩ (21 to 200 MΩ), 10 MΩ (210 to 2000 MΩ)
Model 3153 Model 3159 Model 3158 Action: (when ON is specificed) after starting, the countdown from the specified time is displayed. (when OFF is specified) displays the elapsed time from starting Ramp timer (withstand test time) Specification range: 0.1 to 99.9 s ramp-up and -down specified separately Delay timer (insulation resistance test time) Specification range: 0.1 to 99.9 s Specification resolution/accuracy: 0.1 s, ±0.5% of specified value Action: specify a delay time after testing is set to begin to inhibit decisions during that time Non-deterministic interval: 0.5 s (Mask time until determination begins during insulation resistance testing) ... Testing timer Specification range: 0.3 to 999 s Specification resolution: 0.1 s (0.3 to 99.9 s), 1 s (100 to 999 s) Accuracy: ±0.5% of specified value Specification range: 0.5 to 999 s Specification resolution/accuracy: 0.1 s (0.5 to 99.9 s), ±50 ms; 1 s (100 to 999 s) ±0.5 s Model 3153 Model 3159 Model 3158 EXT I/O Open-collector outputs, active low, max. 30V DC loaded voltage, all signal lines photocoupler-isolated EXT SW START, STOP, SW.EN (panel terminal switch enabled), connection point inputs RS-232C Start-stop synchronization, full duplex, 9600 or 19200 bps Start-stop synchronization, full duplex, 9600 bps GP-IB IEEE 488.2 (1987) compliant ...
3930 HIGH VOLTAGE SCANNER
9151-02 GP-IB CONNECTOR CABLE (2m) 9151-04 GP-IB CONNECTOR CABLE (4m)
9616 WARNING LAMP
3159 INSULATION / WITHSTANDING HiTESTER (100V AC)
3159-01 INSULATION / WITHSTANDING HiTESTER (120V AC) 3159-02 INSULATION / WITHSTANDING HiTESTER (220V AC) 3159-03 INSULATION / WITHSTANDING HiTESTER (230V AC) 3159-04 INSULATION / WITHSTANDING HiTESTER (240V AC)
3153 AUTOMATIC INSULATION / WITHSTANDING HiTESTER
9613 REMOTE CONTROL BOX (SINGLE)
9614 REMOTE CONTROL BOX (DUAL)
9637 RS-232C CABLE (1.8 m) (9pin-9pin/Cross) 9638 RS-232C CABLE (1.8 m) (9pin-25pin/Cross)
9267 SAFETY TEST DATA MANAGEMENT SOFTWARE
DIGITAL MΩ HiTESTER [Measurement Voltage/Range (Auto/Manual range switching)] ■ Six test voltages from 25 to 1000V ■ Stores 10 setting states ■ Easy standards testing with comparator timer function ■ Automatic electrical discharge feature ■ Minimize instability with slow sampling ■ Record changes with analog output Measurement voltage 25V 50V 100V 250V 500V ±2% rdg. ±5 dgt. 0 to 20.00 MΩ 0 to 100.0 MΩ 0 to 999 MΩ Unloaded voltage 1 to 1.2 times the measurement voltage Rated meas. current 1 to 1.2 mA Short-circuit current 1.2 mA or less 1000V 2MΩ 0.5 to 0.6 mA 0.6 mA or less 2.000, 20.00, 200.0 and 4000 MΩ ■ Options ■ Options ■ Options 9151-02 GP-IB CONNECTOR CABLE (2m) 9151-04 GP-IB CONNECTOR CABLE (4m) 9637 RS-232C CABLE (1.8 m) (9pin-9pin/Cross) 9638 RS-232C CABLE (1.8 m) (9pin-25pin/Cross) 9267 SAFETY TEST DATA MANAGEMENT SOFTWARE 9637 RS-232C CABLE (1.8 m) (9pin-9pin/Cross) 9638 RS-232C CABLE (1.8 m) (9pin-25pin/Cross) 3158-01 AC WITHSTANDING VOLTAGE HiTESTER (120V AC) 3158-03 AC WITHSTANDING VOLTAGE HiTESTER (220V AC) 3158-04 AC WITHSTANDING VOLTAGE HiTESTER (230V AC) 3158-05 AC WITHSTANDING VOLTAGE HiTESTER (240V AC) 9613 REMOTE CONTROL BOX (SINGLE) 9614 REMOTE CONTROL BOX (DUAL) 9615 H.V. TEST LEADS 9616 WARNING LAMP (100V AC, 0.1A) Accuracy 3153E4-76E Printed in Japan All information correct as of Jun. 29, 2007. All specifications are subject to change without notice. DISTRIBUTED BY When using Model 9616 with Models 3153 or 3158, please contact HIOKI for specific details. HEAD OFFICE :
81 Koizumi, Ueda, Nagano, 386-1192, Japan
TEL +81-268-28-0562 / FAX +81-268-28-0568 E-mail: os-com@hioki.co.jp HIOKI USA CORPORATION :
6 Corporate Drive, Cranbury, NJ 08512 USA
TEL +1-609-409-9109 / FAX +1-609-409-9108 E-mail: hioki@hiokiusa.com HIOKI (Shanghai) Sales & Trading Co., Ltd. :
1904 Shanghai Times Square Office, 93 Huai Hai Zhong Road
Shanghai, P.R.China POSTCODE: 200021 TEL +86-21-6391-0090/0092 FAX +86-21-6391-0360 E-mail: info-sh@hioki.cn Beijing Office : A-2602 Freetown, 58 Dong San Huan Nan Road Beijing, P.R.China POSTCODE: 100022 TEL +86-10-5867-4080/4081 FAX +86-10-5867-4090 E-mail: info-bj@hioki.cn Guangzhou Office : Room 303, Profit Plaza, No.76, West Huangpu Road Guangzhou, P.R.China POSTCODE: 510623 TEL +86-20-38392673/2676 FAX +86-20-38392679 E-mail: info-gz@hioki.cn