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Technical content
Features
Superior system availability – Using SFB technology (6 times the nominal current for 12 ms), circuit breakers are tripped quickly and impor- tant system parts remain in operation – Through the preventive monitoring of output voltage and current and the transmission of critical operating states to the controller – Through reliable starting of difficult loads with POWER BOOST power reserve – Long mains buffering > 20 ms – High MTBF > 820,000 h (40°C) Worldwide use – Input voltage from 85 V AC ... 264 V AC – Input voltage from 90 V DC ... 350 V DC Flexible use – Adjustable output voltage – Can be used in Class I, Division 2, Groups A, B, C, D (Hazardous Location) ANSI-ISA 12.12 Make sure you always use the latest documentation. It can be downloaded from the product at phoenixcontact.net/products. 103126_en_06 2015-08-28
QUINT-PS/1AC/24DC/ 3.5 103126_en_06 PHOENIX CONTACT 2 2T a b l e o f c o n t e n t s
QUINT-PS/1AC/24DC/ 3.5 103126_en_06 PHOENIX CONTACT 3 Description Type Order No. Pcs./Pkt. Primary-switched QUINT POWER power supply for DIN rail mounting with SFB (Selective Fuse Breaking) Technology, input: 1-phase, output: 24 V DC/3.5 A QUINT-PS/1AC/24DC/ 3.5 2866747 1 3O r d e r i n g d a t a Accessories Type Order No. Pcs./Pkt. Universal DIN rail adapter UTA 107/30 2320089 100 Universal wall adapter UWA 182/52 2938235 1 Assembly adapter for QUINT-PS... power supply on S7-300 rail QUINT-PS-ADAPTERS7/1 2938196 1 The fan for QUINT-PS/1AC and .../3AC can be mounted without the need for tools or other accessories. By using the fan, optimum cooling is ensured at high ambient temperatures or if the mounting position is rotated. QUINT-PS/FAN/4 2320076 1 DIN rail diode module 12-24 V DC/2x20 A or 1x40 A. Uniform redundancy up to the consumer. QUINT-DIODE/12-24DC/2X20/1X40 2320157 1 Active QUINT redundancy module for DIN rail mounting with ACB technol- ogy (Active Current Balancing) and monitoring functions, input: 24 V DC, output: 24 V DC/2 x 10 A or 1 x 20 A, including mounted universal DIN rail adapter UTA 107/30 QUINT-ORING/24DC/2X10/1X20 2320173 1 Redundancy module with function monitoring, 12-24 V DC, 2x 10 A, 1x 20 A TRIO-DIODE/12-24DC/2X10/1X20 2866514 1 Our range of accessories is being continually extended, our current range can be found in the download area.
QUINT-PS/1AC/24DC/ 3.5 103126_en_06 PHOENIX CONTACT 4
4 Technical data
Nominal input voltage 100 V AC ... 240 V AC Input voltage range 85 V AC ... 264 V AC Short-term input voltage 300 V AC Input voltage range 90 V DC ... 350 V DC AC frequency range 45 Hz ... 65 Hz Frequency range DC 0 Hz Current consumption 1.4 A (120 V AC)
0.8 A (230 V AC)
0.9 A (110 V DC)
0.4 A (220 V DC)
Inrush current limitation < 20 A (typical) I2t < 2 A2s Power failure bypass > 20 ms (120 V AC) > 80 ms (230 V AC) Typical response time < 0.05 s Protective circuit Transient surge protection Varistor Input fuse, integrated 5 A (slow-blow, internal) Choice of suitable fuses 6 A ... 20 A (AC: Characteristics B, C, D, K) Discharge current to PE < 3.5 mA Output data Nominal output voltage 24 V DC ±1 % Setting range of the output voltage 18 V DC ... 29.5 V DC (> 24 V DC, constant capacity restricted) Output current 3.5 A (-25°C ... 60°C, U OUT = 24 V DC) 4 A (with POWER BOOST, -25°C ... 40°C permanently, UOUT = 24 V DC)
15 A (SFB technology, 12 ms)
4 A (UIn ≥ 100 V AC)
Control deviation < 1 % (change in load, static 10 % ... 90 %) < 2 % (change in load, dynamic 10 % ... 90 %) < 0.1 % (change in input voltage ±10 %) Efficiency > 88 % (for 230 V AC and nominal values) Rise time < 0.04 s (U OUT (10 % ... 90 %)) Residual ripple < 50 mVPP (with nominal values) Connection in parallel Yes, for redundancy and increased capacity Connection in series Yes Protection against surge voltage on the output < 35 V DC Resistance to reverse feed max. 35 V DC Power consumption Maximum power dissipation NO-Load 3.5 W Power loss nominal load max. 11 W DC OK active Output description U OUT > 0.9 x UN: High signal Voltage/current 18 V DC ... 24 V DC / ≤ 20 mA (short-circuit resistant) Status display U OUT > 0.9 x UN: "DC OK" LED green / UOUT < 0.9 x UN: Flashing "DC OK" LED
QUINT-PS/1AC/24DC/ 3.5 103126_en_06 PHOENIX CONTACT 5 DC OK floating Output description Relay contact, U OUT > 0.9 x UN: Contact closed Voltage/current 30 V AC/DC / 0.5 A , 24 V DC / 1 A Status display U OUT > 0.9 x UN: "DC OK" LED green / UOUT < 0.9 x UN: Flashing "DC OK" LED POWER BOOST, active Output description I OUT < IN: High signal Voltage/current 18 V DC ... 24 V DC / ≤ 20 mA (short-circuit resistant) Status display I OUT > IN: LED "BOOST" yellow General data Insulation voltage input/output 4 kV AC (type test) 2 kV AC (routine test) Insulation voltage input / PE 3.5 kV AC (type test) 2 kV AC (routine test) Insulation voltage output / PE 500 V DC (routine test) Degree of protection IP20 Protection class I MTBF (IEC 61709, SN 29500) > 820000 h (40°C) / > 1433000 h (25 °C) Side element version Aluminum Hood version Galvanized sheet steel, free from chrome (VI) Dimensions W / H / D (state of delivery) 32 mm / 130 mm / 125 mm Dimensions W / H / D (90° turned) 122 mm / 130 mm / 35 mm Weight 0.5 kg Ambient conditions Ambient temperature (operation) -25 °C ... 70 °C (> 60 °C Derating: 2,5 %/K) Ambient temperature (storage/transport) -40 °C ... 85 °C Max. permissible relative humidity (operation) ≤ 95 % (at 25 °C, non-condensing) Maximum altitude 5000 m Vibration (operation) < 15 Hz, amplitude ±2.5 mm (according to IEC 60068-2-6) Shock 30g in each direction, according to IEC 60068-2-27 Pollution degree in acc. with EN 60950-1 2 Climatic class 3K3 (in acc. with EN 60721) Standards Electrical Equipment for Machinery EN 60204-1 Electrical safety (of information technology equipment) IEC 60950-1/VDE 0805 (SELV) Electronic equipment for use in electrical power installations EN 50178/VDE 0160 (PELV) / Overvoltage category III SELV IEC 60950-1 (SELV) and EN 60204-1 (PELV) Safe isolation DIN VDE 0100-410 Protection against electric shock, basic requirements for safe isolation in electrical equipment EN 50178 Limitation of mains harmonic currents EN 61000-3-2 Network version/undervoltage SEMI F47-0706 Compliance Certificate Medical standard IEC 60601-1, 2 x MOOP Rail applications EN 50121-4
QUINT-PS/1AC/24DC/ 3.5 103126_en_06 PHOENIX CONTACT 6 Approvals UL UL Listed UL 508 UL/C-UL Recognized UL 60950-1 UL ANSI/ISA-12.12.01 Class I, Division 2, Groups A, B, C, D (Hazardous Loca- tion) CSA CAN/CSA-C22.2 No. 60950-1-07 CSA-C22.2 No. 107.1-01 SIQ CB Scheme Shipbuilding Germanischer Lloyd (EMC 2), ABS, LR, RINA, NK, BV DeviceNet™ DeviceNet™ Power Supply Conformance Tested Current approvals/permissions for the product can be found in the download area under phoenixcontact.net/products.
QUINT-PS/1AC/24DC/ 3.5 103126_en_06 PHOENIX CONTACT 7 Conformance with EMC Directive 2004/108/EC Noise immunity according to EN 61000-6-2 EN 61000-6-2 requirement Tested Electrostatic discharge EN 61000-4-2 Housing contact discharge 4 kV (Test intensity 2) 8 kV (Test intensity 4) Housing air discharge 8 kV (Test in tensity 3) 8 kV (Test intensity 3) Comments Criterion B Criterion A Electromagnetic HF field EN 61000-4-3 Test field strength 10 V/m (Test intensity 3) 20 V/m (Test intensity 3) Test field strength 3 V/m (Test intensity 2) 10 V/m (Test intensity 3) Test field strength 1 V/m (Test intensity 1) 10 V/m (Test intensity 3) Comments Criterion A Criterion A Fast transients (burst) EN 61000-4-4 Input 2 kV (Test intensity 3 - asymmetrical) 4 kV (Test intensity 4 - asymmetrical) Output 2 kV (Test intensity 3 - asymmetrical ) 2 kV (Test intensity 3 - asymmetrical) Signal 1 kV (Test intensity 3 - asymmetrical) 2 kV (Test intensity 4 - asymmetrical) Comments Criterion B Criterion A Surge current loads (surge) EN 61000-4-5 Input 1 kV (Test intensity 2 - symmetrical) 2 kV (Test intensity 3 - asymmetrical) 2 kV (Test intensity 3 - symmetrical) 4 kV (Test intensity 4 - asymmetrical) Output 0.5 kV (Test intensity 1 - symmetrical) 0.5 kV (Test intensity 1 - asymmetrical) 1 kV (Test intensity 2 - symmetrical) 2 kV (Test intensity 3 - asymmetrical) Signal 1 kV (Test intensity 2 - asymmetrical ) 1 kV (Test intensity 2 - asymmetrical) Comments Criterion B Criterion A Conducted interference EN 61000-4-6 Input/Output/Signal asymmetrical asymmetrical Voltage 10 V (Test intensity 3) 10 V (Test intensity 3) Comments Criterion A Criterion A Key Criterion A Normal operating behavi or within the specified limits. Criterion B Temporary impairment to operational behavior that is corrected by the device it- self. Emitted interference in acc. with EN 61000-6-3 Radio interference voltage in acc. with EN 55011 EN 55011 (EN 5 5022) Class B, area of application: Industry and residential Emitted radio interference in acc. with EN 55011 EN 55011 (EN 55022) Class B, area of application: Industry and residential All technical specifications are nominal values and refer to a room temperature of 25 °C and 70 % relative humidity at 100 m above sea level.
QUINT-PS/1AC/24DC/ 3.5 103126_en_06 PHOENIX CONTACT 8
5 Safety regulations and installation
EXPLOSION HAZARD! Only remove equipment when it is discon- nected and not in the potentially explosive area. DANGER Components with dangerously high voltage and high stored energy are located in the de- vice! Never carry out work on live parts! Depending on the ambient temperature and the load, the housing can become very hot! CAUTION: Before startup please ensure: The connection must be carried out by a com- petent person and protection against electric shock guaranteed. It must be possible to switch off power to de- vice according to EN 60950. All feed lines are sufficiently protected and di- mensioned! All output lines are dimensioned according to the maximum output current of the device or separately protected! Sufficient convection must be guaranteed. Observe mechanical and thermal limits. CAUTION: Risk of injury Cover termination area after installation in or- der to avoid accidental contact with live parts (e. g., installation in control cabinet). NOTE: Danger if used improperly The power supply units are built-in devices. The device may only be installed and put into operation by qualified personnel. The corre- sponding national regulations must be ob- served.
QUINT-PS/1AC/24DC/ 3.5 103126_en_06 PHOENIX CONTACT 9
6 Structure
6.1 Block diagram
6.2 Function elements
Figure 1 Position of the function elements Element Meaning Rectification Switch Electrically isolated signal transmission Regulation Transformer Output filter Floating switching output I < IN DC OK L (+) N (-) No. Connection terminal blocks and function ele- ments
1 AC input
2 DC output
3 Active signal output I < IN (POWER BOOST)
4 Active DC OK signal output
5 Floating DC OK switching output
6 Potentiometer for setting the output voltage
7 DC OK signal LED, green
8 Signal LED boost, yellow
9 Universal DIN rail adapter
Output DC 24 V 3,5 A 13 14 DC OK Ι<ΙN DC OK Boost 18-29,5 V
QUINT-PS/1AC/24DC/ 3.5 103126_en_06 PHOENIX CONTACT 10
6.3 Convection
NOTE: enable convection The housing can become very hot, depending on the ambient temperature and module load. To enable sufficient convection, we recom- mend a minimum vertical clearance of 50 mm from other modules. In order to ensure proper functioning of the module, it is necessary to maintain a lateral distance of 5 mm and 15 mm for active components. The device can be snapped onto all DIN rails in accordance with EN 60715 and should be mounted in the normal mounting position (connection terminal blocks on top and bot- tom). QUINT PO WER DC OK Boost 18-29,5 V LN Input AC 100-240 V Output DC 24 V 3,5 A 13 14 DCOK Ι<ΙN
QUINT-PS/1AC/24DC/ 3.5 103126_en_06 PHOENIX CONTACT 11
6.4 Mounting position
Possible mounting positions: Normal mounting position, installation depth 125 mm (+ DIN rail) (delivery state) Mounting position rotated around 90°: 35 mm installation depth (+ DIN rail) QUI NT P OWER L N Input AC 100-240 V Output DC 24V 3,5 A 13 14 -- DC OK Ι N DC OK Boost 18-29,5 V 122 130 32 55
QUINT-PS/1AC/24DC/ 3.5 103126_en_06 PHOENIX CONTACT 12 7M o u n t i n g / r e m o v a l
7.1 Normal mounting position
Figure 4 Normal mounting position
7.2 Mounting position rotated 90°
For a mounting position rotated at 90° to the DIN rail, mount the DIN rail adapter (UTA 107) as shown in the figure. No ad- ditional assembly material is required. Mounting screws: Figure 5 Mounting position rotated 90°
7.3 Mounting on a DIN rail
Position the module with the DIN rail guide on the upper edge of the DIN rail, and snap it in with a downward motion. Figure 6 Assembly
7.4 Removal from the DIN rail
Pull the snap lever open with the aid of a screwdriver and slide the module out at the lower edge of the DIN rail. Figure 7 Removal QU INT PO WE R L N Input AC 100 -240 V Output DC 24 V 3,5A 13 14 DC OK Ι<ΙN DC OK Boost 18-29,5 V A B B A
QUINT-PS/1AC/24DC/ 3.5 103126_en_06 PHOENIX CONTACT 13
8 Device connection
8.1 Network types
The device can be connected to 1-phase AC networks or to two of the phase conductors of 3-phase systems (TN, TT or IT system according to VDE 0100-300/IEC 60364-3) with nominal voltages of 100 V AC ... 240 V AC.
8.2 AC input
The supply voltage is connected via "Input AC 100 - 240 V" connection terminal blocks.
8.2.1 Protection of the primary side
The device must be installed in acc. with the regulations as in EN 60950. It must be possible to disconnect the device using a suitable isolating facility outside the power supply. Primary circuit mains protection, for example, is suitable for this purpose. An internal fuse is provided for device protection. Additional device protection is not required.
8.2.2 Permissible backup fuse for mains protection
Power circuit-breaker 6 A, 10 A, 16 A or 20 A, characteristic B (or identical function). Connect a suitable fuse upstream for DC applications! For operation on two of the phase conductors of a three-phase system, an isolating facility for all poles must be provided. iT N L +L N − +L N − TN-C PEN L +L N − PEN +L N − TT PEN L +L N − N +L N − PE N +L N − PE N L +L N − TN-S CAUTION: If an internal fuse is triggered, there is a device malfunction. In this case, the device must be inspected in the factory. QUINT PO WER LN Input A C 100-240 V Output DC 24 V 3,5 A 13 14 DC OK Ι<ΙN DC OK Boost 18-29,5 V
QUINT-PS/1AC/24DC/ 3.5 103126_en_06 PHOENIX CONTACT 14
8.3 DC output
The output voltage is connected via the “Output DC” con- nection terminal blocks.
8.3.1 Protection of the secondary side
The device is electronically protected against short-circuit and idling. In the event of a malfunction, the output voltage is limited to 35 V DC.
8.3.2 Output characteristic curve
The module functions according to the U/I characteristic curve with the static POWER BOOST power reserve. At a constant output voltage UN, IBOOST is available. This IBOOST current supplies up to 1.5 times the IN nominal output cur- rent. High inrush currents are therefore absorbed without voltage dips. UN = 24 V IN = 3.5 A IBOOST = 4 A SFB technology = 15 A (12 ms) PN = 84 W PBOOST = 96 W
9 SFB technology
SFB (Selective Fuse Breaking) technology reliably switches off faulty current paths in the event of a short circuit. In this case, it supplies up to six times the nominal current for 12 ms. SFB technology therefore reliably triggers standard cir- cuit breakers. Faults are located reliably and important sys- tem parts remain in operation.
9.1 Circuit breaker tripping characteristics
Typically, a circuit breaker trips within 3 ... 5 ms. Fast enough to avoid voltage drops of parallel connected loads. Tripping time of the circuit breaker = 3 - 5 ms, typically QUINT PO WER LN Input A C 100-240 V Output DC 24 V 3,5 A 13 14 DC OK Ι<ΙN DC OK Boost 18-29,5 V I [A]OUT U [V] OUT UN IN I<I N U < 0,9 x UN I>I N IBOOST t I [A] 6x IN IBOOST IN 3-5 ms
QUINT-PS/1AC/24DC/ 3.5 103126_en_06 PHOENIX CONTACT 15
10 Signaling
The following are available for function monitoring: – The active signal output DC OK – The floating DC OK output – The active POWER BOOST signal output In addition, the “DC OK” and “BOOST” LEDs can be used to evaluate the function of the power supply directly at the in- stallation location (see output characteristic curve). Figure 8 Signal outputs
10.1 Floating switch contact
The floating switch contact opens to indicate that the set out- put voltage has been undershot by more than 10 % (U OUT < 0.9 x UN). Signals and ohmic loads can be switched. For heavily inductive loads such as a relay, a suitable protective circuit (e.g., freewheeling diode) is necessary.
10.2 Active signal outputs
For the transmission of signals to a higher-level controller, the active “DC OK” and “Boost” signal outputs can be used. The 18 ... 24 V DC signal is applied between the “DC OK” and “-” (active DC OK signal output) or between “I < IN” and “-” (active POWER BOOST signal output) and can withstand a maximum of 20 mA. By switching from “active high” to “low”, the DC OK signal output indicates that the set output voltage has been under- shot by more than 10 % (UOUT < 0.9 x UN). The DC OK sig- nal is decoupled from the power output. This makes it im- possible for devices connected in parallel to act as an external power supply. The BOOST signal output “I < IN” indicates that the nominal current has been exceeded. The power supply then switches to POWER BOOST mode. Thanks to this preven- tive function monitoring, critical operating states can be rec- ognized at an early stage, prior to a voltage dip occurring. If the output voltage falls below 90% of the output voltage set on the potentiometer as a result of overloading, the signal state “DC OK” switches from “Active High” to “Low”. The limit value of 90% always refers to the set output voltage range of 18 V DC to 29.5 V DC. Normal opera- tion I < IN POWER BOOST I > IN Overload mode U OUT < 0.9 x UN “DC OK” LED, green lit lit Flashing “BOOST” LED, yellow OFF lit lit “DC OK” signal ON ON OFF “DC OK” relay closed closed opened Signal “I < IN”O N O F F O F F Meaning Normal operation of the power sup- ply unit (UOUT > 21.5 V) POWER BOOST mode, e.g., for starting loads Overload mode, e. g., load short circuit or over- load QU INT PO WE R L N Input AC 100 -240 V Output DC 24 V 3,5A 13 14 DC OK Ι<ΙN DC OK Boost 18-29,5 V 30 V AC 0.5 A
24 V DC 1 A
18 ... 24 V DC / 20 mA DC OK13 14 PLC Digital Input
QUINT-PS/1AC/24DC/ 3.5 103126_en_06 PHOENIX CONTACT 16
10.3 Signal loop
Monitoring of two devices: use the active DC OK signal out- put of device 1 and loop the floating alarm output of device 2. In the event of a malfunction, you will receive a group error message. Any number of devices can be looped. This signal combination saves wiring costs and logic inputs.
11 Derating
11.1 Temperature-dependent derating
At an ambient temperature of -25 °C to +40 °C, the device continuously supplies the IBOOST output current. The device can supply the IN nominal output current up to an ambient temperature of +60°C. At ambient temperatures above +60 °C, the output power must be decreased by 2.5 % per Kelvin increase in temperature. At ambient temperatures above +70 °C or in the event of a thermal overload, the device does not switch off. The output power is decreased to such an ex- tent that device protection is provided. Once the device has cooled down, the output power is increased again.
12 Operating modes
12.1 Series operation
Two power supplies can be connected in series to double the voltage. Only devices of the same performance class should be connected in series. Series connection should al- ways be used when the output voltage of the module is not sufficient. For example, power supplies with 24 V DC nomi- nal output voltage each supply 48 V DC in series. Depend- ing on the specification of the PE connection, output volt- ages of +48 V or -48 V as well as ±24 V DC can also be made available.
12.2 Parallel operation
Devices of the same type can be connected in parallel to in- crease both redundancy and power. No further adjustments are necessary for the default setting. If the output voltage of a power supply unit is adjusted, all power supplies connected in parallel must be set to the same output voltage in order to ensure an even distribution of current. In order to ensure symmetrical current distribution, we rec- ommend that all cable connections from the power supply unit to the busbar are the same length and have the same cross section. Depending on the system, a protective circuit should be in- stalled at each individual device output (e.g., decoupling di- ode, DC fuse or circuit breaker) for parallel connection of more than two power supplies. This prevents high return currents in the event of a secondary device fault. DC OK13 14 30 V AC 0.5 A -25 40 6020 IBOOST IN Ambient temperature [°C] Output curre nt[A] +48 V -48 V +24 V -24 V+ IN − + IN Σ =I N
QUINT-PS/1AC/24DC/ 3.5 103126_en_06 17PHOENIX CONTACT GmbH & Co. KG • 32823 Blomberg • Germany phoenixcontact.com
12.3 Redundant operation
Redundant circuits are suitable for supplying systems, which place particularly high demands on operational safety. If a fault occurs in the primary circuit of the first power supply unit, the second device automatically takes over the complete power supply without interruption, and vice versa. For this purpose, the power supply units to be connected in parallel must be large enough to ensure that the total current requirements of all loads can be fully met by one power sup- ply unit. External decoupling diodes are required for 100% redundancy! Optimization of redundancy can be achieved by decoupling and monitoring. Phoenix Contact offers a comprehensive product range for this purpose (e. g., QUINT-DIODE or QUINT-ORING). Example: diode module Example: QUINT ORING
12.4 Increasing power
The output current can be increased to n x I N in the case of n parallel connected devices. Parallel connection for in- creasing power is used when extending existing systems. A parallel connection is recommended if the power supply unit does not cover the current consumption of the most power- ful load. Otherwise, the load should be distributed between individual devices that are independent from one another. IN − + IN Σ = IN IN − + IN Σ = IN IN − + IN Σ =2xI N